11 way of deburring sheet metal parts
TRANSCRIPT
• Wide range of Deburring and Finishing machine for sheet metal processing
• Valgro Deburring and edge rounding machines are available with brush or belt grinding process.
• One Roof Solution Provider.
• We customize the setup to satisfy end user. Combination of belt and brush based on customer
needs and budget.
Slag Removal
Deburring
+ Edge Rounding
+ Edge Radius
Pre Grinding+ Deburring
FinishingOxide Removal+Cleaning
Valgro Abrasive Technology
Perfect Edge and Surface Finishing
Burr Classification,
Classification Definition How To remove
Class #1
Micro Burr Micro burrs can only be observed using magnification. To the unaided eye, they appear as sharp edges. Grinding operations are a common source of this type of burr
Deburr by Nylox Abrasive brush, Valgro Nonwoven abrasive roller brush, Deburring tool
Class #2
Feather burrsFeather burrs are readily visible without magnification and are characterized by extremely thin roots. They can be removed with a tip of a pencil.
Deburr by Nylox Abrasive brush, Valgro Nonwoven abrasive roller brush, Deburring tool
Class #3:
Attach burrBurrs in this group are well-attached, but relatively small. Despite their size, significant mechanical energy must be applied to remove them.
Brush can sometimes remove class 3 burrs, but offend a stock removal operation such as grinding / Scalping is requiring for complete removal
Class #4
Root burrLike Class 3 burrs in this class are well- attached. The primary difference is size and root thickness.
a stock removal operation such as grinding, Scalping or machining is required for complete removal.
Class #5:
Parent burr Class 5 burrs are exceptionally large with thick, rigid roots. Burrs in this class are different than conventional burrs because they are comprised of displaced base material which is still fully- attached to the parent part.
a stock removal operation such as grinding, or machining is required for complete removal.
Burr Classification, Definition and Its Solution
1. Valgro Fabrika Series Deburring Machine
Deburring + Finishing + Cleaning
Technology Burr Classification
Working Thickness
Material Specification Available Models
Roller Brush Class #1Class #2
0.8mm -3mm
Stainless Steel, Aluminum, Brass, Copper and other alloy steels, where finishing is required with deburring operation
DB24EDB32E
DB24HD DB32HDDB50HDDB62HD
Application : Laser & Fine blanking press punch sheet metal parts for vertical primary and Secondary burr removal
Technology Burr Classification
Working Thickness
Material Specification
Disc Brush Class #1Class #2
Up to 100mm
CRC, Galvanized Alloy Steel, where roughening is required before powder coating
2. Valgro Disc Expert Edge Breaker
Available Models
DEB-06DEB-14DEB-32DEB-50DEB-62
Deburring + Roughening + Edge Rounding
Application : Laser cut & Fine blanking sheet metal Press punch parts for vertical primary and secondary burr removal.
3. Valgro LBF Karam
Technology Burr Classification
Working Thickness
Material Specification
Available Models
Cross Belt + Disc Brush /Cross Belt + Roller Brush
Class #1Class #2Class #3
Up to 100mm
Alloy steel LBF32-BR LBF50-BRLBF62-BRLBF50 -TNB
LBF32-BDLBF50-BDLBF62-BD
Deburring + Edge Radius + Inside Outside burr
BD = Belt + Disc Brush BR = Belt + Roller Brush
Application : Laser cut, Press punch sheet metal parts for vertical primary and secondary burr removal – Inside + Outside hole edge and corner
Technology Burr Classification
Working Thickness
Material Specification
Available Models
Wide Belt Class #1Class #2Class #3
Up to 100mm
Stainless steel, Aluminum,Sheet metal parts
WBC 06WBC 12WBC 24WBC 50WBC 62
4. Valgro Classic Series
Deburring + Grinding + Hairline No.4 Finishing
Application : Laser, Plasma cut & Press punch for vertical primary burr removal
Technology Burr Classification
Working Thickness
Material Specification Available Models
Wide Belt + Disc Brush /Belt + Roller Brush /Multi Head
Class #1Class #2Class #3
Up to 100mm
Carbon steel,Stainless steel and Aluminum sheet metal parts
HYB-06HYB-12HYB-32HYB-50HYB-62
5. Valgro Classic Hybrid Series
Grinding + Deburring + Finishing + Edge Rounding
Application : Laser, Plasma cut & Press punch for vertical primary and secondary burr removal – Inside + Outside hole edge and corner
Valgro Flat Bar deburring + Finishing Machine
Technology Scope Of Work Finish Working Thickness & Width
Material Specification Available Mode
Roller Brush Finishing + Polishing +Buffing
• #4 Brush Finish• Matt Finish• Hairline Finish• Satin Finish• Gloss Buff / Mirror Finish
5mm - 50mmWidth 05mm – 350mm
Stainless steel CopperAluminum, Brass
FB06-2 TFB12-2 T
Deburring + Grinding + Finishing
Valgro Linear Deburring Machines
Technology
Scope Of Work
Finish Working Thickness & Width
Material Specification
Available Mode
Disc Brush
Deburring + Edge rounding
5mm - 50mmWidth 05mm –350mm
Stainless steel CopperAluminum, Brass
DEB300-2
DEB300-4
Deburring + Edge Rounding For precision Part burr removal
Technology Burr Classification
Working Thickness
Material Specification
AvailableModels
Wide Belt + Disc BrushMulti Head
Class #3Class #4Class #5
Up to 100mm
Hot Roll Carbon Steel parts
SLR-50
6. Valgro De-Slugger – Dross Removal
Multi-head deburring station offer fine surface with in and outside of the hole and corner with edge radiusing
Slag / Dross Removal + Deburring + Sanding
Application : Plasma and Gas cut for Parent burr, Rout Burr, Attached burr, dross removal & vertical primary & Secondary burr
Technology Burr Classification
Working Thickness
Material Specification
AvailableModels
Wide Belt + Disc BrushMulti Head
Class #3Class #4Class #5
Up to 100mm
Hot Roll Carbon Steel parts
SLR-32SLR-50SLR-62
6. Valgro De-Slugger – Dross Removal
Multi-head deburring station offer fine surface with in and outside of the hole and corner with edge radiusing
Slag / Dross Removal + Deburring + Edge Rounding
Application : Plasma and Gas cut for Parent burr, Rout Burr, Attached burr, dross removal & vertical primary & Secondary burr
Technology Working Thickness
Material Specification
Available Models
Cross Belt Up to 300mm
Stainless steel, Aluminum, sheet metal parts
WS-50 ECOWS-62 ECOWS-80 ECOCustomize
WS-50 PROWS-62 PROWS-80 ProCustomize
7. Valgro Workstation (LBF)
Ideal for cabinets - Enclosure Panels, Fabrication, Home and Kitchen Appliance Industries. Flat Surface of big dimensions, finishing of sheet, Laser, and waterjet cut parts, Square and rectangle tube, Flat products, Tubular Structures, Corners, Edge or removing welding from the surface.
Sanding + Finishing + Deburring + Weld Removal
Technology Scope Of Work
Burr Classification
Working Thickness
Material Specification
Available Models
Deburring wheel / Disc
Deburring + Finishing+ Cleaning
Class #1Class #2Class #3
0.8mm -12mm
Sheet Metal Parts
EDG-11EDG-21
8. Valgro Edge Deburring – Side Wall – Auto Feed
Designed to remove metal burrs from sheet external perimeter. Burr formation happens after cutting processes such as shearing, punching - Removal Nib & Micro Joint Shearing cut, Top and Side wall both in one pass
• No physical strain• Avoid unhealthy position
• Employee do not have to suffer under flying spark, dust, dirt or noise.
Edge Deburring – Top Edge + Side Edge in One pass with Auto Transmit system
Technology Scope Of Work Burr Classification
Working Thickness
Material Specification
Available Models
Deburring Wheel / Disc
Deburring + Finishing+ Cleaning
Class #1Class #2
0.8mm -2mm
Sheet Metal Parts EDG-09
9. Valgro End Edge Deburring – Side Wall – Manual Feed
Designed to remove metal burrs from sheet external perimeter. Burr formation happens after cutting processes such as shearing, punching
Removal Nib & Micro Joint Shearing cut,
Edge Deburring – Top Edge / Side Edge in One pass
Technology Scope Of Work
Burr Classification
Working Thickness
Available Models
Disc Brush Deburring + Edge Radius
Burr Class #1, #2 & #3
Up to 100mm
EED-14 MEED-14 AEED-14 BECustom made
10. Valgro End Edge Deburring
Deburring + Edge Radius
Designed to remove metal burrs from cut parts like ends of pipes, tubes, profiles, heatsink
Technology Scope Of Work Burr Classification
Material Specification
Belt + Roller Brush
Deburring + Finishing+ Cleaning
Class #1Class #2Class #3
Stainless steel, Aluminum, Brass, copper sheet metal parts
Portable mobile polisher for small part deburring and finishing after laser
cut, as well as suitable for stainless steel fabrication shop
11. Valgro Handheld Deburring Machine
Deburring + Finishing + Edge Radius + Cleaning
Designed to remove metal burrs from Cut parts like ends of pipes, tubes, profiles, heatsink
Technical
Specification
Edge Dress 04 Edge Dress 08 Edge Dress 24 Edge Dress 62
Working width 5 – 110mm 50-200 200-600 600-1550
Working
thickness
0.25 – 2.5mm 0.25 – 2.5mm 0.25 – 2.5mm 0.25 – 2.5mm
Technical
Specification
Edge Dress 04 Edge Dress 08 Edge Dress 24 Edge Dress 62
12. Valgro Strip End Edge Dressing Deburring
Deburring + Edge Radius + Edge Round
5 Edge Finishing Process1. Simple Edge Deburring 2. Round Edge3. Chamfer Edge4. Square Edge 5. Custom made Edge
Flexible Solution Custom Made Design
Wide Belt + Brush Wide Belt + Brush + Brush Wide Belt + Belt + Brush Wide Belt + Belt + Brush + Brush
Multi Station Deburring Machine Cross Belt + Brush (Disc) Brush + Brush
Valgro Abrasives Technology
Perfect Edge and Surface finishing from Valgro Abrasives
Valgro India LimitedAdmin Office :
2nd Floor, Valgro House, Shailly Square, Virat
Nagar, Ahmedabad-382350, Gujarat, India
• www.valgro.co.in
• www.brushingmachine.com
• www.youtube.com/valgroabrasives
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