1.1 siemens s5/s7 series - m2i.co.krsiemen… · 1.1 siemens s5/s7 series ... s5 95u s5 100u s5...

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1.1 Siemens S5/S7 Series 1.1.1 S5/ S7 Serial Interface The following section describes the system configuration and interface between Siemens S5/S7 series PLC and TOP using serial communication through link unit. 1.1.1.1 System Configuration The above figure shows system configuration to connect S5/S7 PLC to TOP. (Use 3964R protocol) PLC Comm. Unit Cable TOP S5 90U S5 95U S5 100U S5 115U S5 135U S5 155U S7-300 S7-400 CP525 CP340 CP441-2 Refer Cable Connection. (RS-232 / RS- 422) All TOP 1.1.1.2 Cable Diagram (1) RS-232C (CP525 TOP (for 9/15 Pin Connector)) PLC Comm. Link Module(25Pin) TOP (9/15Pin) 1 2 3 SD 4 5 SG 6 7 8 9 1 FG 2 SD 3 4 5 6 7 SG 8 20

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Page 1: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

1.1 Siemens S5/S7 Series

1.1.1 S5/ S7 Serial Interface

The following section describes the system configuration and interface between Siemens S5/S7

series PLC and TOP using serial communication through link unit.

1.1.1.1 System Configuration

The above figure shows system configuration to connect S5/S7 PLC to TOP. (Use 3964R

protocol)

PLC Comm. Unit Cable TOP

S5 90U

S5 95U

S5 100U

S5 115U

S5 135U

S5 155U

S7-300

S7-400

CP525

CP340

CP441-2

Refer Cable

Connection.

(RS-232 / RS-

422)

All TOP

1.1.1.2 Cable Diagram

(1) RS-232C (CP525 ↔ TOP (for 9/15 Pin Connector))

PLC Comm. Link Module(25Pin) TOP (9/15Pin)

1

CD 2

RD 3 SD

4

DTR 5 SG

6

DSR 7

RTS 8

CTS 9

1 FG

2 SD

3

RD 4

RTS 5

CTS 6

DSR 7 SG

8

CD 20

DTR

Page 2: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

(2) RS-232C (CP340, CP441-2 ↔ TOP (for 9/15 Pin Connector))

PLC Comm. Link Module (9Pin) TOP (9/15Pin)

(3) RS-422 (CP340, CP441-2 ↔ TOP (for 5Pin terminal / 15Pin Connector)

PLC Comm. Link Module(15Pin) TOP(5Pin Terminal / 9Pin)

:

11 R(B)

9 T(B)

:

4 R(A)

3

2 T(A)

1

:

11 R(B)

9 T(B)

:

4 R(A)

3

2 T(A)

1

5(15) GND

4(14) SDB

3(13) SDA

2(12) RDB

1(11) RDA

5(15) GND

4(14) SDB

3(13) SDA

2(12) RDB

1(11) RDA

1

CD 2

RD 3 SD

4

DTR 5 SG

6

DSR 7

RTS 8

CTS 9

1

CD 3 SD

2

RD 7

RTS 8

CTS 6

DSR 5 SG

9 RI

4

DTR

Page 3: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

(4) RS-485 (CP341, CP441-2 ↔ TOP)

PLC(15Pin) TOP(5/9/15)

※ 9PIN DSUB 의 TOP 422 Pin Connection (1,4,6,9,5)

※ 15PIN DSUB 의 TOP 422 Pin Connection (11,12,13,14,15)

1.1.1.3 CP525/CP340/ CP441-2 Setup

PLC측 설정

Baud Rate 110 bps ~ 76800 bps

Data Length 8 bit

Stop Bit 1 bit

Parity Bit EVEN

Error Detection BCC(SUM)

Priority Low

Select the RK-512 protocol for the S7, while the 3964R protocol for the S5. Also add the

Receive Function Block FB7.

The CP340 is not supported by the latest version of PC software.

< Example Configuration of CPU314 and CP341 RS232C>

Specify the RK512 protocol for the S7.

1

2 T(A)

3

4 R(A)

:

9 T(B)

11 R(B)

:

RDA 1/1/11

RDB 2/4/12

SDA 3/6/13

SDB 4/9/14

GND 5/5/15

Page 4: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type
Page 5: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

Define the communication parameters.

Set the priority to low.

Check the value of the local address LADDR for the configuration of the FB7.

Page 6: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

Open OB1, and drag and retrieve the ‘FB7 P_RCV_RK CP341’ from the CP 341 folder in the

program elements.

Enter the DB number (DB7) to be used by the FB7 to receive the communication on the

top. Then the corresponding DB is automatically created. Turn the ‘EN_R’ ON to enable

the communication. R is reset input, and LADDR is the local address value checked in

the previous step.Enter one of DB Nos. to be used. The read/write communication is

available within the assigned DB area only.

Page 7: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

1.1.2 < TOP Set up >

(1) TOP Designer Setup

Select the ‘Siemens S5-3964R, S7-3964/RK512 (Link)’ in the external device.

(2) TOP Serial Set Up

The recommended setup information is as follows:

Serial Baud Rate : 38400 bps

Serial Data Bit : 8bit

Serial Stop Bit: 1bit

Serial Parity Bit : EVEN

Serial Signal Level: RS-232

Station Number (0-31) to Diagnose the Communication : N/A

Available Address List

Device Word Address

Data Register *1

D002:000 ~ D255:255

Expansive Data Register *1

X002:000 ~ X255:255

Page 8: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

*1 : Data Register and Expansive Data Register are as follows.

D002:000

Data Word(DW) : 000~255

Data Block(DB) : 000~255

Expansive Data Register is available in only S5 135U/155U.

Last two digits are used in Bits.

D002:000:00

REF.

Page 9: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

1.1.3 S7-300/400 (CPU MPI Direct Connection)

S7-300/400 (Direct Connection to CPU via MPI Port

The following section describes the system configuration and interface between Siemens S7-

300/400 series PLC and XTOP using direct connection.

1.1.3.1 System Configuration

This figure shows system configuration to connect S7 PLC to TOP.

PLC Comm. Unit Cable TOP

CPU312IFM

CPU313

CPU314

CPU315

CPU315-2DP

CPU MPI Port

Refer Cable

Connection

(RS-485C)

Only for XTOP

Unsupported for

ATOP

1.1.3.2 Cable Diagram

(1) RS-485 (CPU MPI port ↔ XTOP(for 9/15Pin Connector)

PLC (9Pin) TOP (9/15Pin)

1(11) RDA

CD 2

3

4(12) RDB

5(15) SG

6(13) SDA

7

8

9(14) SDB

1

2

3 TRX+

4

5 SG

6

7

8 TRX-

9

Page 10: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

1.1.3.3 TOP Setup

(1) TOP Designer Setup

Select the ‘Siemens MPI Direct in the Target PLC type.

Configure the MPI Address of TOP on Station No.,the MPI Address of S7 on PLC Node

(2) TOP Serial Setup

Recommended settings are as follows.

- Serial Baud Rate : 187500 bps

- Serial Data Bit : 8bit(Auto set)

- Serial Stop Bit: 1bit(Auto set)

- Serial Parity Bit : EVEN(Auto set)

- Serial Signal Level : RS-485

- Controller’s Station No. at Comm. Diagnosis(0~31) : Not effect.

PLC node and Top’s station No must be set differently each other.

We recommend Highest Node 15.

1:n, n:1 and n:m connection is not supported, but 1:1 connection is only

supported.

MPI Direct is supported only XTOP model.

REF.

Page 11: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

S7-300/400 (CPU MPI Port + PC Adapter)

The following section describes the system configuration and interface between Siemens S7-

300/400 series PLC and TOP using serial communication through PC adapter.

1.1.3.4 System Configuration

This figure shows system configuration to connect S7 PLC to TOP.

PLC Comm. Unit Cable TOP

CPU312IFM

CPU313

CPU314

CPU315

CPU315-2DP

PC Adapter

Refer Cable

Connection

(RS-232C)

All TOP

1.1.3.5 Cable Diagram

(1) RS-232C (PC Adapter ↔ TOP(for 9/15Pin Connector)

PLC PC Adapter(9Pin) TOP (9/16Pin)

1

CD 2

RD 3 SD

4

DTR 5 SG

6

DSR 7

RTS 8

CTS 9

1

CD 3 SD

2

RD 7

RTS 8

CTS 6

DSR 5 SG

9 RI

4

DTR

Page 12: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

1.1.3.6 S7-300/400 CPU Setup

PLC Setting

Baud Rate 19200 ~ 38400 bps

Data Length 8 bit

Stop Bit 1 bit

Parity Bit ODD

Error Detection BCC(SUM)

1.1.3.7 TOP Setup

(1) TOP Designer Setup

Select “S7-300/400 MPI(LOADER)” of “Siemens Series” in PLC type.

(2) TOP Serial Setup

Recommended settings are as follows.

- Serial Baud Rate : 19200 bps

- Serial Data Bit : 8bit

- Serial Stop Bit: 1bit

- Serial Parity Bit : ODD

- Serial Signal Level : RS-232

- Controller’s Station No. at Comm. Diagnosis(0~31) : 1

Page 13: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

PLC node and Controller’s station No must be set differently each other.

Highest node should not exceed PLC node. For example, If PLC node is set 16

by user, highest node should be set 31 or above.

1.1.4 < S7-300/400 CPU Set up >

1.1.5 Configuration of S7-300/400 CPU >

(1) Hardware Configuration

Assign 187.5Kbps to the Transmission rate in the Network Setting tab of the MPI interface

as shown in the figure below. Change the highest address to 15 for a fast connection in the

communication network.

REF.

Page 14: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

(2) Options > Set PG/PC Interface > PC Adapter > MPI

Assign 187.5 Kbps to the Transmission Rate as shown in the figure below. As the Highest

Address is for the PC, the value is different from the MPI address.

※ Select the Highest Node Address in the TOP Designer in case a PC Adapter is used. (see

Project Information in the Designer)

Page 15: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

(3) Options > Set PG/PC Interface > PC Adapter > Local Connection

The Local Connection is the speed at which the PC communicates with the TOP in case a

PC Adapter is used. Assign 19200 or 38400 to the Local Connection depending on the

switch value specified on the side of the PC Adapter.

(4) TOP Menu

Assign 19200 or 38400 to the Baud Rate depending on the switch value specified on the

PC Adapter. Other values, including Data Bit, are automatically configured.

Page 16: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

S7-200 (CPU Direct Using PPI Port)

The following section describes the system configuration and interface between Siemens S7-

200 and TOP using serial communication.

1.1.5.1 System Configuration

This figure shows system configuration to connect S7 PLC to TOP.

PLC Comm. Unit Cable TOP

S7-200

(CPU212/214/

222/224/226)

None

Refer to Cable

Connection (RS-485) All TOP

1.1.5.2 Cable Diagram

(1) RS-422 (S7-200 ↔ TOP (for 5Pin Terminal Block or 15Pin Connector))

PLC CPU PPI Port(9Pin) TOP

(5Pin Terminal Block/15Pin)

5 GND

3 TR+

8 TR-

1 FG

5 GND

3 TR+

8 TR-

1 FG

5(15) SG

4(14) SDB

3(13) SDA

2(12) RDB

1(11) RDA

5(15) SG

4(14) SDB

3(13) SDA

2(12) RDB

1(11) RDA

1.1.5.3 S7-200CPU Setup

PLC Setting

Baud Rate 9600 bps

Data Length 8 bit

Stop Bit 1 bit

Parity EVEN

Error Detection BCC(SUM)

Setting of Station Num. is default(2).

Page 17: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

1.1.5.4 TOP Setup

(1) TOP Designer Setup

Select “Siemens S7-200 PPI(Loader)”in PLC type.

(2) TOP Serial Setup

Recommended settings are as follows.

- Serial Baud Rate : 9600bps

- Serial Data Bit : 8bit

- Serial Stop Bit: 1bit

- Serial Parity Bit : EVEN

- Serial Signal Level : RS-485

- Controller’s Station No. at Comm. Diagnosis(0~31) : 1

Page 18: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

1.1.5.5 Available Address List

(1) S7-300 CPU Direct(Using MPI Port)

Device Bit Address Word Address

Input Relay E000 00 ~ E127 07 EW00O ~ EW126

Output Relay A000 00 ~ A127 07 AW000 ~ AW126

Timer T000 ~ T127

Counter Z00 ~ Z63

Data Block DB001 00000 00~

DB256 65535 07

DB001 00000 ~ DB256 65534

Memory M000 00 ~ M255 07 MW000 ~MW254

※In the Designer, select ‘FB’ if you want to read the DB area in real number, while

select ‘FM’ if you want to read the M area in real number. As the real number area

increases by 4, enter 0, 4, 8, … ‘32 bit Word Swap’ is selected only for the 32 bit

positive number, not for the real number.

※The decimal place of an address in real number shall be constant in all screens. Once

the number tag is registered, the decimal place shall be the same in every screen. It is not

applicable if the address is different.

< Note >

*1 : Data Register

DB 034 00002

Word Address: 00000 ~ 65534(even number)

Data Block (DB) No.: 001 ~ 256

* Add two digits to the end in Bit.

DB 034 00002 00

Bit Address: 00 ~ 07

※ Generate the tag in BCD for a timer and counter.

Page 19: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

If the word array is allocated in the DB34, 0 and 1 are allocated in the first area, 2 and

3 are in the second area, and 4 and 5 are in the third area.

If you use a number tag or a key tag to read the second area in word value, set the

device address to 2 in the TOP (DB 034 00002).

If you need to access bits, for example, lamp tag or touch tag, set the address to 2 for

the high byte, while set the address to 3 for the low byte.

To access to 00 bit high byte in the second area: DB 034 00002 00

To access to 00 bit low byte in the second area: DB 034 00003 00

The last two digits 00 indicate the location of bit, which is definable from 00 to 07.

Turning the DB 034 00002 00 ON reads 256 in number tag (word).

Select ’32 Bit’ and ’32 Bit Word Swap’ to indicate the 32 bit positive number.

(2) S7-200

Device Bit Address Word Address

Input Relay I00 ~ I77 IWO ~ IW6

Output Relay Q00 ~ Q77 QW0 ~ QW6

Timer T000 ~ T127 TW000 ~ TW127

Counter C00 ~ C63 CW000 ~ CW127

Variable Memory V000 ~ V4095 VW0000 ~ VW4094

Memory M000 ~ M317 MW00 ~MW30

Special Memory SM000 ~ SM857 SMWO ~ SMW84

Analog Input AIWO ~ AIW30

Analog Output AQWO ~ AQW30

High Speed Counting HCO ~ HC2

1. Data Register and Expansive Data Register are described as follows.

DB256 00000

Data Word(DW) : 00000~65534

Data Block(DB) : 001~256

2. Set only “32bit swap” in case of 32bit integer, not set “32bit swap” in case of

floating point.

REF.

Page 20: 1.1 Siemens S5/S7 Series - m2i.co.krSiemen… · 1.1 Siemens S5/S7 Series ... S5 95U S5 100U S5 115U S5 135U S5 155U ... Select the ‘Siemens MPI Direct in the Target PLC type

<Revisions>

No. Date of

Rev.

Description Rev. 1.1.5.6 Remarks

1 2003-11-03 Added the schematic diagram

of CP441 RS-422

A

2 2006-05-27 Added an example

configuration of CP341

B

3 2007-01-04 Modified the schematic

diagram of CP341 232C

C

4 2007-02-05 Modified the schematic

diagram of CP341/441 RS-422

D

5 2007-03-26 Deleted the CP340

(communication disabled)

E

6 2007-04-24 Changed the digit number of

the S7300 MPI communication

DB

F

7 2007-09-06 Added the description of the

Highest Node on MPI

G

8 2007-11-07 Removed the SG from the

schematic diagram on PPI

H

9 2008-01-24 Modified the schematic

diagram of CP341 485

I

10 2008-03-21 Added the MPI Direct J