100p estate b spreader assembly and …€¦ · reversing the gearbox will cause the impeller to...

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2100P ESTATE BROADCAST SPREADER ASSEMBLY and OPERATING INSTRUCTIONS Lower Housing Clip Axle Bushing Axle Bearing ⅛ x ¾” Cotter Pin ⅛ x 1¾” Cotter Pin ⅛ x 1¼” Cotter Pin #12 x 1¼” Flat Head Screw ¼-20 x 1¾” Carriage Bolt ¼-20 Lock Nut Axle Washer Agitator ¼-20 Hex Nut #10 x ⅝” Screw ¼-20 x 1¼” Bolt ¼-20 x 1½” Bolt ¼-20 x 2” Bolt FRAME IMPELLER CONTROL ASSEMBLY UPPER HANDLE ASSEMBLY DRAW BAR & BRACE ASSEMBLY GEARBOX AXLE 1. Remove and identify all loose parts from carton. (Qty 4) #31105 #12 X 1¼” Flat Head Screw 9-2014 Pt.# 52159 PAGE 1 2. Position the Hopper on its top as shown to the left. Install frame using (4) #12 x 1¼” Flat Head Phillips screws. TIGHTEN THESE NOW - use care to not over tighten HELPFUL HINTS: READ THE DIRECTIONS BEFORE ASSEMBLY ; If your spreader does not spread evenly, be sure the FRONT on the gear box points to the front of the spreader. The impeller must turn clockwise. Reversing the gearbox will cause the impeller to turn counter clockwise. Clean the impeller plate after each use. Fertilizer stuck on the impeller blades will cause uneven spreading. ; Your spreader is designed to be pushed at three miles per hour, which is a brisk walking speed. Slower or faster speeds will change the spread patterns. Wet fertilizer will also change the spread pattern and flow rate. Clean and dry your spreader thoroughly after each use. Coat all metal surfaces (inside & outside of chassis tubes) with light oil or silicon spray to help prevent corrosion. Wash between the shut off plate and bottom of the hopper. Do not use powdered materials. ; Gears are permanently lubricated at the factory. Do not open the gearbox or dirt may enter. PLEASE CALL IF YOU ARE MISSING ANY PARTS, HAVE ANY DIFFICULTY IN ASSEMBLY, OR HAVE ANY QUESTIONS REGARDING THE SAFE OPERATION OF THIS SPREADER. THIS MODEL INCLUDES LIFETIME TECHNICAL SUPPORT SUPPORT HOT LINE: 574-848-7491 or 800-294-0671, EMAIL: TECHSUPPORT@EARTHWAY.COM MADE IN THE USA Warning Remove agitator when using Rock Salt to prevent gearbox damage

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2100P EstatE Broadcast sPrEadErASSEMBLY and OPERATING INSTRUCTIONS

LowerHousing Clip

AxleBushing

AxleBearing

⅛ x ¾”Cotter Pin

⅛ x 1¾”Cotter Pin

⅛ x 1¼”Cotter Pin

#12 x 1¼”Flat Head Screw

¼-20 x 1¾”Carriage Bolt

¼-20Lock Nut

Axle Washer

Agitator

¼-20Hex Nut#10 x ⅝”

Screw

¼-20 x 1¼” Bolt

¼-20 x 1½” Bolt

¼-20 x 2” Bolt

FRAME

IMPELLER

CONTROL ASSEMBLY

UPPER HANDLEASSEMBLY

DRAW BAR&

BRACE ASSEMBLY

GEARBOX

AXLE

1. Remove and identify all loose parts from carton.

(Qty 4) #31105#12 X 1¼”

Flat Head Screw

9-2014 Pt.# 52159 PAGE 1

2. Position the Hopper on its top as shown to the left. Install frame using (4) #12 x 1¼” Flat Head Phillips screws. TIGHTEN THESE NOW - use care to not over tighten

HELPFUL HINTS: READ THE DIRECTIONS BEFORE ASSEMBLY ; If your spreader does not spread evenly, be sure the FRONT on the gear box points to the front of the spreader. The impeller must turn clockwise. Reversing the gearbox will cause the impeller to turn counter clockwise. Clean the impeller plate after each use. Fertilizer stuck on the impeller blades will cause uneven spreading.

; Your spreader is designed to be pushed at three miles per hour, which is a brisk walking speed. Slower or faster speeds will change the spread patterns. Wet fertilizer will also change the spread pattern and flow rate. Clean and dry your spreader thoroughly after each use. Coat all metal surfaces (inside & outside of chassis tubes) with light oil or silicon spray to help prevent corrosion. Wash between the shut off plate and bottom of the hopper. Do not use powdered materials.

; Gears are permanently lubricated at the factory. Do not open the gearbox or dirt may enter.

PLEASE CALL IF YOU ARE MISSING ANY PARTS, HAVE ANY DIFFICULTY IN ASSEMBLY, OR HAVE ANY QUESTIONS REGARDING THE SAFE OPERATION OF THIS SPREADER. THIS MODEL INCLUDES LIFETIME TECHNICAL SUPPORT SUPPORT HOT LINE: 574-848-7491 or 800-294-0671, Email: [email protected]

MADE IN THE USA

WarningRemove agitator when

using Rock Salt to prevent gearbox damage

Gearbox AssemblyDRIVE WHEEL SIDE

COAST WHEEL SIDE

Frame brace

¼-20 x 1¼” Hex Head Bolt

¼-20 x 2”Hex Head Bolt ¼-20 Locknut

Impeller

Frame

Draw Bar

Shut-Off

Flat HeadScrew

3. Install impeller onto pinion shaft. Insert ⅛”x 1¼” Cotter pin through impeller then through pinion shaft. Use hole closest to the gear box. Spread cotter pin to prevent from falling out.

FRONT

PinionShaft

⅛ x 1¼”Cotter Pin

Impeller

Gearbox Assembly

GearboxFRONT

FRONT

4. Install gear box by inserting the pinion shaft into hole in center of hoppers bottom. The word “FRONT” on the gearbox must point to Front of the hopper. Follow label instructions on hopper. Next, slide axle thru the gearbox with the drive wheel hole positioned as shown in the drawings below.

Axle Bearing

FlatSide

Notch

5. Install axle bearings to both Draw bars. NOTE: Notch on bearings and in the Draw bar line up. Bearings must go through flat side of lower handle.

6. Install lower handles onto axle to both sides as shown. Insert ¼-20 x 2” bolt through hole in Draw Bar and through first hole in frame install locknut. DO NOT TIGHTEN. Next insert ¼-20 x 1¼” bolt through frame brace and through second hole in frame install locknut.

NOW GO BACK AND TIGHTEN ALL NUTS AND BOLTS STARTING WITH FIRST STEP. DO NOT OVER TIGHTEN.

PAGE 2

SLIDE

SLIDE

Gearbox &

Axle Drawbar

Frame Brace

Bushing

7. Slide axle bushing over axle and into axle bearing to both sides as shown.

8. Install drive wheel to axle using pin hole nearest to lower handles as shown. Insert 1¾” Cotter pin through wheel and through axle. Bend with pliers to prevent pin from falling out.

9. Install coast wheel to axle using outside pin hole. As shown, add the flat washer, and insert ¾” Cotter pin through axle (NOT THRU THE WHEEL). Bend with pliers to prevent pin from falling out.

1¾” Cotter Pin

¾” Cotter Pin

Flat Washer

10. Install Control Assembly by inserting the bent wire end into the small hole in the shut-off plate from the bottom of the spreader as shown above. TIP: The wire will fit into the hole to the first bend, then you need to lay the Control Wire into the Lower Housing Clip. Close the Lower Housing Clip with a snap and secure with #10 x ⅝” screw and snug to a loose fit - do not tightEn.

TURN SPREADER UPRIGHT ON TO WHEELS.

#10 x 5/8”Screw

Lower Housing Clip

Larger Hole

PAGE 3

Rate Handle

ControlWire

ControlAssembly

Shut-OffPlate

Small hole for Control wire

#30

Lower Housing Clip

Control Wire

Larger Hole

¼-20 x 1½”Hex Bolts

¼-20 Lock Nuts

¼-20 x 1¾”Carriage Bolt

¼-20 Hex Nut

Upper HandleAssembly

Draw Bars

12. Install Control Assembly onto Upper Handle by sliding the Control Assembly over Upper Handle shaft then securing with ¼-20 x 1¾” Carriage Bolt and ¼-20 Hex Nut. TIGHTEN BOLTS AND NUTS NOW.

makE surE to Position thE control assEmBly wirE above thE draw Bar and uPPEr handlE assEmBly as shown.

13. CALIBRATION - THIS STEP ENSURES THAT YOUR 2100P IS PROPERLY ADJUSTED TO GIVE YOU A CORRECT STARTING POINT TO APPLY MATERIALS AT THE CORRECT SETTING. NOW TURN THE SPREADER OVER ON TO THE HOPPER. With the spreader resting on it’s hopper push the Control Handle forward to #30, then push the shut-off plate forward until the shut-off and the drop holes are fully open. Now tighten the #10 Screw on the Lower Housing Clip firmly. Check to confirm calibration by closing the Control Handle, and reopening to #30 and confirm that the drop holes are fully open.

14. Insert agitator to pinion shaft on inside of hopper. Note: the position of flat side of the agitator. This pin should be installed as shown.

PAGE 4

11. Install Upper Handle between Draw Bars. Insert ¼-20 x 1½” bolts through Draw Bar and Upper Handle and secure with ¼-20 Lock Nuts. TIGHTEN BOLTS AND NUTS NOW.

Lower Housing Clip

Control Wire

Shut-Off#10 Screw

Larger Hole

Open to #30to calibrate

PAGE 5

The settings furnished on the Rate Setting Matrix are intended as a guide only. Variations in physical characteristics of material applied, walking speed, and roughness of ground surface may require slightly different spreader settings. Due to the above conditions, the manufacturer makes no warranty as to the uniformity of coverage actually obtained from the settings listed.

5-YEAR LIMITED WARRANTYEarthway Products, Inc. warrants this product free of defects in original workmanship and materials for a period of 5-years to the end user with the original purchase receipt for at home use. If used for business, the warranty is 90-days. If a manufacturing non-conformance is found, Earthway Products, Inc. at its discretion will repair or replace the part(s) or product at no charge provided the failure is not the result of incorrect installation, mishandling, misuse, tampering, or normal wear and tear as determined by Earthway. Earthway at its discretion may require that the part(s) or product be returned along with the original purchase receipt at owners’ expense for examination and compliance with the terms of this warranty. Do not return any product without first receiving authorization from Earthway Products, Inc. To seek remedy under this warranty, contact Earthway Products, Inc. at 574-848-7491, [email protected] or write to Earthway Products, Inc. P.O. Box 547 Bristol, Indiana 46507 and describe the nature of the manufacturing defect. SPECIFIC LIMITATIONS: This warranty covers only the part(s) or product; any labor charges associated with repair or replacement of non-conformances are specifically excluded. Due to the corrosive nature of most fertilizers and ice melt products, Earthway Products, Inc. makes no warranty against and specifically excludes part(s) or product degradation or failure due to corrosion or its effects. Clean and dry your spreader thoroughly after each use, as a preventative measure, coat all metal parts with a light oil or silicon spray.

HOW TO ORDER SPARE PARTSAll spare parts listed herein may be ordered direct from the manufacturer. Be sure to give the following information when ordering.

; Model Number ; Part Number ; Part Description

You can contact us by calling (574) 848-7491 or 800-294-0671 to place an order with a credit card. Questions? [email protected]

OPERATING INSTRUCTIONSBefore filling hopper, become familiar with the operation of this spreader.1. Obtain proper setting for material to be used from the RATE

SETTING CHART included with this spreader.2. Move stop bolt on rate gauge assembly to the proper setting.3. While pushing spreader forward, pull control lever back to

stop bolt.4. To stop, push lever forward to close flow holes before you stop

moving.5. When finished, empty any remaining material from hopper.6. Thoroughly wash spreader and allow to dry before storing.

Light oiling can prevent corrosion.

FULL Rate (one pass) HALF Rate (two passes)

SPREAD PATH

© 2013 Earthway Products, Inc. All rights reserved

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77001OPTIONALHeavy-DutyRain Cover

40002OPTIONAL

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Earthway Products, Inc.P.O. Box 547

Bristol, IN 46507Phone: 800-294-0671www.earthway.com

2100P Broadcast Spreader ~ Parts ListKey # Part # Description Key # Part # Description

1 60332 HOPPER ASSEMBLY 17 33106 1/8" X 3/4" COTTER PIN ZINC

2 33117 AGITATOR 18 60520 CONTROL ASSEMBLY

3 12220 HOPPER BUSHING 19 37108 1/4-20 X 1 3/4" CARRIAGE BOLT ZINC

4 12317 SHUT OFF PLATE 20 12318 LOWER HOUSING CLIP

5 25100 FRAME 21 32100 1/4-20 HEX NUT ZINC

6 32103 1/4-20 NYLON INS LOCKNUT ZINC 22 31121 1/4-20 X 1 1/4" HHCS ZINC

7 31105 #12 X 1 1/4" TYPE A FHPS ZINC 23 31120 1/4-20 X 2" HHCS ZINC

8 12109 IMPELLER (9" DIA) 24 60038 DRAW BAR & BRACE ASSEMBLY

9 36105 1/8" X 1 1/4" COTTER PIN SS 25 31100 1/4-20 X 1 1/2 HHMS ZINC

10 60190 GEAR BOX ASSEMBLY 26 60036 UPPER HANDLE ASSEMBLY

11 33107 1/8" X 1 3/4" COTTER PIN SS 27 26001 AXLE

12 12150 AXLE BUSHING 28 31138 #8 X 3/8" PMT HD COARSE BLACK

13 12148 AXLE BEARING 29 11927 SHUTOFF SUPPORT- LARGE

14 70106 10" PNEUMATIC DRIVE WHEEL 30 36208 #6 X 3/8" TYPE 25 PHPS SS

15 31124 #10 X 5/8" TYPE A PHPS ZINC 31 12222 INDICATOR-BROADCAST

16 34103 1"OD X 17/32"ID X 1/32" WASHER ZINC 32 32106 10-24 WING NUT ZINC

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© 2

014

Ear

thw

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Inc.

All

right

s re

serv

ed

Mai

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cons

iste

nt w

alki

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spee

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2-3

mph

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