100p estate b spreader assembly and …€¦ · reversing the gearbox will cause the impeller to...
TRANSCRIPT
2100P EstatE Broadcast sPrEadErASSEMBLY and OPERATING INSTRUCTIONS
LowerHousing Clip
AxleBushing
AxleBearing
⅛ x ¾”Cotter Pin
⅛ x 1¾”Cotter Pin
⅛ x 1¼”Cotter Pin
#12 x 1¼”Flat Head Screw
¼-20 x 1¾”Carriage Bolt
¼-20Lock Nut
Axle Washer
Agitator
¼-20Hex Nut#10 x ⅝”
Screw
¼-20 x 1¼” Bolt
¼-20 x 1½” Bolt
¼-20 x 2” Bolt
FRAME
IMPELLER
CONTROL ASSEMBLY
UPPER HANDLEASSEMBLY
DRAW BAR&
BRACE ASSEMBLY
GEARBOX
AXLE
1. Remove and identify all loose parts from carton.
(Qty 4) #31105#12 X 1¼”
Flat Head Screw
9-2014 Pt.# 52159 PAGE 1
2. Position the Hopper on its top as shown to the left. Install frame using (4) #12 x 1¼” Flat Head Phillips screws. TIGHTEN THESE NOW - use care to not over tighten
HELPFUL HINTS: READ THE DIRECTIONS BEFORE ASSEMBLY ; If your spreader does not spread evenly, be sure the FRONT on the gear box points to the front of the spreader. The impeller must turn clockwise. Reversing the gearbox will cause the impeller to turn counter clockwise. Clean the impeller plate after each use. Fertilizer stuck on the impeller blades will cause uneven spreading.
; Your spreader is designed to be pushed at three miles per hour, which is a brisk walking speed. Slower or faster speeds will change the spread patterns. Wet fertilizer will also change the spread pattern and flow rate. Clean and dry your spreader thoroughly after each use. Coat all metal surfaces (inside & outside of chassis tubes) with light oil or silicon spray to help prevent corrosion. Wash between the shut off plate and bottom of the hopper. Do not use powdered materials.
; Gears are permanently lubricated at the factory. Do not open the gearbox or dirt may enter.
PLEASE CALL IF YOU ARE MISSING ANY PARTS, HAVE ANY DIFFICULTY IN ASSEMBLY, OR HAVE ANY QUESTIONS REGARDING THE SAFE OPERATION OF THIS SPREADER. THIS MODEL INCLUDES LIFETIME TECHNICAL SUPPORT SUPPORT HOT LINE: 574-848-7491 or 800-294-0671, Email: [email protected]
MADE IN THE USA
WarningRemove agitator when
using Rock Salt to prevent gearbox damage
Gearbox AssemblyDRIVE WHEEL SIDE
COAST WHEEL SIDE
Frame brace
¼-20 x 1¼” Hex Head Bolt
¼-20 x 2”Hex Head Bolt ¼-20 Locknut
Impeller
Frame
Draw Bar
Shut-Off
Flat HeadScrew
3. Install impeller onto pinion shaft. Insert ⅛”x 1¼” Cotter pin through impeller then through pinion shaft. Use hole closest to the gear box. Spread cotter pin to prevent from falling out.
FRONT
PinionShaft
⅛ x 1¼”Cotter Pin
Impeller
Gearbox Assembly
GearboxFRONT
FRONT
4. Install gear box by inserting the pinion shaft into hole in center of hoppers bottom. The word “FRONT” on the gearbox must point to Front of the hopper. Follow label instructions on hopper. Next, slide axle thru the gearbox with the drive wheel hole positioned as shown in the drawings below.
Axle Bearing
FlatSide
Notch
5. Install axle bearings to both Draw bars. NOTE: Notch on bearings and in the Draw bar line up. Bearings must go through flat side of lower handle.
6. Install lower handles onto axle to both sides as shown. Insert ¼-20 x 2” bolt through hole in Draw Bar and through first hole in frame install locknut. DO NOT TIGHTEN. Next insert ¼-20 x 1¼” bolt through frame brace and through second hole in frame install locknut.
NOW GO BACK AND TIGHTEN ALL NUTS AND BOLTS STARTING WITH FIRST STEP. DO NOT OVER TIGHTEN.
PAGE 2
SLIDE
SLIDE
Gearbox &
Axle Drawbar
Frame Brace
Bushing
7. Slide axle bushing over axle and into axle bearing to both sides as shown.
8. Install drive wheel to axle using pin hole nearest to lower handles as shown. Insert 1¾” Cotter pin through wheel and through axle. Bend with pliers to prevent pin from falling out.
9. Install coast wheel to axle using outside pin hole. As shown, add the flat washer, and insert ¾” Cotter pin through axle (NOT THRU THE WHEEL). Bend with pliers to prevent pin from falling out.
1¾” Cotter Pin
¾” Cotter Pin
Flat Washer
10. Install Control Assembly by inserting the bent wire end into the small hole in the shut-off plate from the bottom of the spreader as shown above. TIP: The wire will fit into the hole to the first bend, then you need to lay the Control Wire into the Lower Housing Clip. Close the Lower Housing Clip with a snap and secure with #10 x ⅝” screw and snug to a loose fit - do not tightEn.
TURN SPREADER UPRIGHT ON TO WHEELS.
#10 x 5/8”Screw
Lower Housing Clip
Larger Hole
PAGE 3
Rate Handle
ControlWire
ControlAssembly
Shut-OffPlate
Small hole for Control wire
#30
Lower Housing Clip
Control Wire
Larger Hole
¼-20 x 1½”Hex Bolts
¼-20 Lock Nuts
¼-20 x 1¾”Carriage Bolt
¼-20 Hex Nut
Upper HandleAssembly
Draw Bars
12. Install Control Assembly onto Upper Handle by sliding the Control Assembly over Upper Handle shaft then securing with ¼-20 x 1¾” Carriage Bolt and ¼-20 Hex Nut. TIGHTEN BOLTS AND NUTS NOW.
makE surE to Position thE control assEmBly wirE above thE draw Bar and uPPEr handlE assEmBly as shown.
13. CALIBRATION - THIS STEP ENSURES THAT YOUR 2100P IS PROPERLY ADJUSTED TO GIVE YOU A CORRECT STARTING POINT TO APPLY MATERIALS AT THE CORRECT SETTING. NOW TURN THE SPREADER OVER ON TO THE HOPPER. With the spreader resting on it’s hopper push the Control Handle forward to #30, then push the shut-off plate forward until the shut-off and the drop holes are fully open. Now tighten the #10 Screw on the Lower Housing Clip firmly. Check to confirm calibration by closing the Control Handle, and reopening to #30 and confirm that the drop holes are fully open.
14. Insert agitator to pinion shaft on inside of hopper. Note: the position of flat side of the agitator. This pin should be installed as shown.
PAGE 4
11. Install Upper Handle between Draw Bars. Insert ¼-20 x 1½” bolts through Draw Bar and Upper Handle and secure with ¼-20 Lock Nuts. TIGHTEN BOLTS AND NUTS NOW.
Lower Housing Clip
Control Wire
Shut-Off#10 Screw
Larger Hole
Open to #30to calibrate
PAGE 5
The settings furnished on the Rate Setting Matrix are intended as a guide only. Variations in physical characteristics of material applied, walking speed, and roughness of ground surface may require slightly different spreader settings. Due to the above conditions, the manufacturer makes no warranty as to the uniformity of coverage actually obtained from the settings listed.
5-YEAR LIMITED WARRANTYEarthway Products, Inc. warrants this product free of defects in original workmanship and materials for a period of 5-years to the end user with the original purchase receipt for at home use. If used for business, the warranty is 90-days. If a manufacturing non-conformance is found, Earthway Products, Inc. at its discretion will repair or replace the part(s) or product at no charge provided the failure is not the result of incorrect installation, mishandling, misuse, tampering, or normal wear and tear as determined by Earthway. Earthway at its discretion may require that the part(s) or product be returned along with the original purchase receipt at owners’ expense for examination and compliance with the terms of this warranty. Do not return any product without first receiving authorization from Earthway Products, Inc. To seek remedy under this warranty, contact Earthway Products, Inc. at 574-848-7491, [email protected] or write to Earthway Products, Inc. P.O. Box 547 Bristol, Indiana 46507 and describe the nature of the manufacturing defect. SPECIFIC LIMITATIONS: This warranty covers only the part(s) or product; any labor charges associated with repair or replacement of non-conformances are specifically excluded. Due to the corrosive nature of most fertilizers and ice melt products, Earthway Products, Inc. makes no warranty against and specifically excludes part(s) or product degradation or failure due to corrosion or its effects. Clean and dry your spreader thoroughly after each use, as a preventative measure, coat all metal parts with a light oil or silicon spray.
HOW TO ORDER SPARE PARTSAll spare parts listed herein may be ordered direct from the manufacturer. Be sure to give the following information when ordering.
; Model Number ; Part Number ; Part Description
You can contact us by calling (574) 848-7491 or 800-294-0671 to place an order with a credit card. Questions? [email protected]
OPERATING INSTRUCTIONSBefore filling hopper, become familiar with the operation of this spreader.1. Obtain proper setting for material to be used from the RATE
SETTING CHART included with this spreader.2. Move stop bolt on rate gauge assembly to the proper setting.3. While pushing spreader forward, pull control lever back to
stop bolt.4. To stop, push lever forward to close flow holes before you stop
moving.5. When finished, empty any remaining material from hopper.6. Thoroughly wash spreader and allow to dry before storing.
Light oiling can prevent corrosion.
FULL Rate (one pass) HALF Rate (two passes)
SPREAD PATH
© 2013 Earthway Products, Inc. All rights reserved
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77001OPTIONALHeavy-DutyRain Cover
40002OPTIONAL
Debris Screen
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Earthway Products, Inc.P.O. Box 547
Bristol, IN 46507Phone: 800-294-0671www.earthway.com
2100P Broadcast Spreader ~ Parts ListKey # Part # Description Key # Part # Description
1 60332 HOPPER ASSEMBLY 17 33106 1/8" X 3/4" COTTER PIN ZINC
2 33117 AGITATOR 18 60520 CONTROL ASSEMBLY
3 12220 HOPPER BUSHING 19 37108 1/4-20 X 1 3/4" CARRIAGE BOLT ZINC
4 12317 SHUT OFF PLATE 20 12318 LOWER HOUSING CLIP
5 25100 FRAME 21 32100 1/4-20 HEX NUT ZINC
6 32103 1/4-20 NYLON INS LOCKNUT ZINC 22 31121 1/4-20 X 1 1/4" HHCS ZINC
7 31105 #12 X 1 1/4" TYPE A FHPS ZINC 23 31120 1/4-20 X 2" HHCS ZINC
8 12109 IMPELLER (9" DIA) 24 60038 DRAW BAR & BRACE ASSEMBLY
9 36105 1/8" X 1 1/4" COTTER PIN SS 25 31100 1/4-20 X 1 1/2 HHMS ZINC
10 60190 GEAR BOX ASSEMBLY 26 60036 UPPER HANDLE ASSEMBLY
11 33107 1/8" X 1 3/4" COTTER PIN SS 27 26001 AXLE
12 12150 AXLE BUSHING 28 31138 #8 X 3/8" PMT HD COARSE BLACK
13 12148 AXLE BEARING 29 11927 SHUTOFF SUPPORT- LARGE
14 70106 10" PNEUMATIC DRIVE WHEEL 30 36208 #6 X 3/8" TYPE 25 PHPS SS
15 31124 #10 X 5/8" TYPE A PHPS ZINC 31 12222 INDICATOR-BROADCAST
16 34103 1"OD X 17/32"ID X 1/32" WASHER ZINC 32 32106 10-24 WING NUT ZINC
Bol
t Id
enti
fier
1-1/2”
1”
2”
2-1/4”
2-3/4”
WarningRemove agitator when
using Rock Salt to prevent gearbox damage
Pt.
#53
192
5 10 15
30
Inse
rt C
ontr
ol R
od
into
the
Piv
ot B
rack
et
Att
ach
1/4-
20 R
egul
arH
ex N
uts
at t
hese
poi
nts.
Not
ice
the
posi
tion
of t
he d
oubl
e be
nd p
oint
.It
mus
t be
at
this
loca
tion
30
Bro
adca
st S
etti
ng M
atri
x C
alib
ratio
n Te
chni
que
s
Shu
t-O
ffFu
lly O
pen
Tig
hten
Scr
ew
Slid
e O
uter
Con
trol
Wir
e to
Cal
ibra
te
Cab
le T
ype
Ad
just
men
tLo
osen
/tig
hten
scr
ew o
n ca
ble
clam
p th
en
slid
e ou
ter c
able
in/o
ut fo
r cal
ibra
tion
Fig
2D
rop
ho
les
sho
wn
fully
op
en.
Ho
w t
o e
nsur
e yo
ur s
pre
ader
is p
rop
erly
cal
ibra
ted
Mak
e su
re th
e dr
op h
oles
in th
e bo
ttom
of t
he h
oppe
r are
fully
ope
n w
hen
the
Rat
e C
ontro
l han
dle
is o
n #3
0. I
f not
, ple
ase
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st c
ontro
l cab
le o
r con
trol r
od to
allo
w fo
r a fu
ll op
en h
oppe
r pos
ition
at #
30.
Ro
d T
ype
Ad
just
men
t1.
Ope
n th
e sh
ut-o
ff so
that
the
drop
hol
es a
re c
ompl
etel
y op
en a
s illu
stra
ted
to th
e rig
ht.
2. R
evie
w th
e C
ontro
l Lev
er p
ositi
on -
if it
is s
et s
o th
at th
e fo
rwar
d ed
ge is
at #
30, y
ou a
re c
alib
rate
d. I
f not
,
yo
u
need
to a
djus
t the
con
trol r
od a
t the
piv
ot b
rack
et s
how
n in
Fig
1.
A
. If
your
shu
t-of
f is
not a
ble
to o
pen
fully
as
in s
tep
#1. L
oose
n th
e to
p nu
t a fe
w tu
rns,
then
loos
en th
e lo
wer
nut
so
that
it a
llow
s yo
u to
pus
h th
e sh
ut-o
ff op
en fu
lly.
Nex
t tig
hten
eac
h nu
t so
that
they
con
tact
the
pivo
t bra
cket
with
out m
ovin
g it,
and
then
car
eful
ly ti
ghte
n ea
ch n
ut fu
lly s
o th
ey d
o no
t loo
sen
durin
g us
e. R
eche
ck a
djus
tmen
t
as
out
lined
in #
1 ab
ove.
B
. If
your
shu
t-of
f is
able
to o
pen
fully
as
in s
tep
#1, b
ut th
e C
ontro
l Lev
er is
not
at #
30.
Loos
en th
e to
p nu
t a fe
w
tu
rns,
then
loos
en th
e lo
wer
nut
so
that
it a
llow
s yo
u to
pus
h th
e C
ontro
l Lev
er to
#30
. N
ext t
ight
en e
ach
nut s
o
that
they
con
tact
the
pivo
t bra
cket
with
out m
ovin
g it.
Car
eful
ly ti
ghte
n ea
ch n
ut fu
lly s
o th
ey d
o no
t loo
sen
durin
g
use.
Rec
heck
adj
ust a
s ou
tline
d in
#1
abov
e.C
able
Typ
e A
dju
stm
ent
1. O
pen
the
Con
trol L
ever
so
that
the
shut
-off
and
drop
hol
es a
re c
ompl
etel
y op
en a
s illu
stra
ted
abov
e rig
ht.
2. R
evie
w th
e C
ontro
l Lev
er p
ositi
on s
o th
at th
e in
dica
tor i
s po
inte
d to
#30
, if i
t is
your
cal
ibra
tion
is c
orre
ct.
If no
t you
ne
ed to
adj
ust t
he c
ontro
l cab
le a
t the
cab
le c
lam
p on
the
unde
rsid
e of
the
hopp
er a
s sh
own
in F
ig 2
.
A.
If yo
ur s
hut-
off i
s no
t abl
e to
ope
n fu
lly a
s in
ste
p #1
. Loo
sen
the
cabl
e cl
amp
scre
w s
light
ly s
o th
at y
ou c
an s
lide
th
e ou
ter c
able
out
so
that
the
shut
-off
is fu
lly o
pen.
Nex
t tig
hten
the
cabl
e cl
amp
scre
w s
ecur
ely.
Rec
heck
adju
stm
ent a
s ou
tline
d in
#1
abov
e.
B. I
f you
r shu
t-of
f is
able
to o
pen
fully
as
in s
tep
#1, b
ut th
e C
ontro
l Lev
er is
not
at #
30.
Loos
en th
e ca
ble
clam
p sc
rew
sl
ight
ly s
o th
at y
ou c
an s
lide
the
oute
r cab
le in
so
that
the
Con
trol L
ever
ope
ns to
#30
. Nex
t tig
hten
the
cabl
e cl
amp
sc
rew
sec
urel
y. R
eche
ck a
djus
tmen
t as
outli
ned
in #
1 ab
ove.
If yo
u ha
ve a
ny q
uest
ions
rega
rdin
g th
e op
erat
ion
or a
ssem
bly
of y
our s
prea
der p
leas
e ca
ll us
at 8
00-2
94-0
671
or
57
4-84
8-74
91 M
onda
y -
Frid
ay 9
:00a
m -
4:0
0pm
Eas
tern
. A
cces
sorie
s an
d R
epai
r P
arts
are
als
o av
aila
ble
at th
ese
num
bers
.
Fig
1
CH
AR
T 1
BA
G C
OV
ER
AG
E IN
S
QU
AR
E F
EE
T5,
000
10,0
0015
,000
LBS
/1,0
00 S
Q F
T
B A G W E I G H T
5 LB
S.
1.0
0.5
0.3
10 L
BS
.2.
01.
00.
715
LB
S.
3.0
1.5
1.0
18 L
BS
.3.
61.
81.
220
LB
S.
4.0
2.0
1.3
25 L
BS
.5.
02.
51.
730
LB
S.
6.0
3.0
2.0
35 L
BS
.7.
03.
52.
340
LB
S.
8.0
4.0
2.7
45 L
BS
.9.
04.
53.
050
LB
S.
10.0
5.0
3.3
SP
RE
AD
WID
TH
S F
OR
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FER
EN
T
PA
RT
ICLE
SIZ
ES
Par
ticle
Siz
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nglis
hM
etric
Sm
all/
Fine
(S
and
)5-
7ft.
1.5-
2.1m
Med
ium
(H
alf B
B)
7-9f
t.2.
1-2.
7m
Larg
e(F
ull B
B)
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ft.
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3.7m
SP
RE
AD
WID
TH
FO
R D
IFFE
RE
NT
S
IZE
GR
AS
S S
EE
DS
eed
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eE
nglis
hM
etric
Fine
5-7f
t.1.
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Coa
rse
7-10
ft.
2.1-
3.1m
ES
TAB
LIS
HIN
G A
SE
TT
ING
RA
TE
Ste
p 1
: Use
Cha
rt 1
to e
stim
ate
the
num
ber o
f LB
S/1
,000
squ
are
feet
of c
over
age
(Exa
mpl
e: 2
0 LB
. bag
with
10,
000
squa
re fo
ot c
over
age
= 2
.0 L
BS
/1,0
00
squa
re fe
et)
Ste
p 2
: Fi
nd th
e cl
oses
t LB
S/1
,000
squ
are
feet
in C
hart
2 th
at y
ou e
stim
ated
usi
ng
Cha
rt 1
(Exa
mpl
e: 2
.0 L
BS
/1,0
00 s
quar
e fe
et =
Spr
eade
r Set
ting
of 1
3)S
tep
3:
Det
erm
ine
the
Spr
ead
Wid
th b
y ev
alua
ting
the
parti
cle
or s
eed
size
in
Cha
rt 3
to d
eter
min
e th
e S
prea
d W
idth
bet
wee
n S
prea
d P
aths
ME
TR
IC R
AT
E S
ET
TIN
GD
eter
min
ing
a S
etti
ng R
ate
Use
cha
rt be
low
to d
eter
min
e th
e S
etti
ng R
ate
base
d on
Gra
ms/
Sq
uare
M
eter
of c
over
age
as d
irect
ed o
n th
e ba
g.
GR
AM
S/S
Q
ME
TER
LBS
./1,
000
SQ
FT
SP
RE
AD
ER
S
ETT
ING
5 G
ram
s1.
0 LB
S.
1110
Gra
ms
2.0
LBS
.13
15 G
ram
s3.
0 LB
S.
1420
Gra
ms
4.0
LBS
.16
25 G
ram
s5.
0 LB
S.
1730
Gra
ms
6.0
LBS
.18
35 G
ram
s7.
0 LB
S.
1940
Gra
ms
8.0
LBS
.20
45 G
ram
s9.
0 LB
S.
2250
Gra
ms
10.0
LB
S.
23
The
sett
ings
furn
ishe
d o
n th
e R
ate
Set
ting
Mat
rix a
re in
tend
ed a
s a
guid
e on
ly.
Varia
tions
in p
hysi
cal c
hara
cter
istic
s of
mat
eria
l ap
plie
d, w
alki
ng s
pee
d, a
nd r
ough
ness
of
gro
und
sur
face
may
req
uire
slig
htly
diff
eren
t sp
read
er s
ettin
gs. D
ue t
o th
e ab
ove
cond
ition
s, E
PI m
akes
no
war
rant
y as
to
the
unifo
rmity
of c
over
age
actu
ally
ob
tain
ed fr
om t
he s
ettin
gs li
sted
.
FULL
Rat
e (o
ne p
ass)
HA
LF R
ate
(tw
o p
asse
s)
SP
RE
AD
PA
TH
S
© 2
014
Ear
thw
ay P
rodu
cts,
Inc.
All
right
s re
serv
ed
Mai
ntai
n a
cons
iste
nt w
alki
ng
spee
d of
2-3
mph
or
the
appl
icat
ion
rate
will
cha
nge.
All
spre
ad w
idth
s ar
e de
term
ined
by
part
icle
si
ze a
nd w
eigh
t.