10 total productive maintenance (tpm) zulfa fitri ikatrinasari, dr
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Relationship between TPM and lean manufacturing philosophies Source : Ahuja and Khamba (2008)TRANSCRIPT
10 TOTAL PRODUCTIVE MAINTENANCE (TPM) Zulfa Fitri Ikatrinasari,
Dr.
Overview of TPM Failure Mode Effects Analysis (FMEA) Zulfa Fitri
Ikatrinasari, Dr. Ekonomi dan Bisnis Manajemen Relationship between
TPM and lean manufacturing philosophies
Source : Ahuja and Khamba (2008) Methodologies Source : Stamm et al
(2009) SCHEME WORLD CLASS MANUFACTURING
Source : TMA(2012) How much time do you have ?
The Journey of Operating Excellence $MM Six Sigma Efforts -new
major projects -variability reduction Optimize Improvement Projects
-Scrap reduction -SMED -Poka Yoke -TPM Lean Efforts -One piece flow
-Cellular Mfg -Kanban Productivity Lean Efforts -5S -measurement
-standard Work Improvement Six Sigma Efforts -quality -productivity
Stabilize Time How much time do you have ? Source: Lean Expert
Training (2002) Preventive Maintenance
Maintenance Strategy Pyramid Continuous Improvement Total
Productive Maintenance Financial Optimization Predictive
Maintenance Operations Involvement Reliability Centered Maintenance
Stores and Procurement Work Flow System CMMS Technical and
Interpersonal Training Preventive Maintenance Source :Terry Wireman
(2004) DEVELOPMENT Source : TPM Asia Guide (2002) FMEA Why
Methodology that facilitates process improvement
Identifies and eliminates concerns early in the development of a
process or design Improve internal and external customer
satisfaction Focuses on prevention FMEA may be a customer
requirement (likely contractual) FMEA may be required by an
applicableQuality Management System Standard (possibly ISO) FMEA A
structured approach to:
Identifying the ways in which a product or process can fail
Estimating risk associated with specific causes Prioritizing the
actions that should be taken to reduce risk Evaluating design
validation plan (design FMEA) or current control plan (process
FMEA) When to Conduct an FMEA Early in the process improvement
investigation
When new systems, products, and processes are being designed When
existing designs or processes are being changed When carry-over
designs are used in new applications After system, product, or
process functions are defined, but before specific hardware is
selected or released to manufacturing This is the template we use
to create our FMEAs
What are the Benefits? Action FMEA Failure Mode Effects Analysis
What is it? Introducing New Processes and Products can be risky!
FMEAs identify potential Failures and their causes before they
happen. Prioritises potential Failures according to their Risk
Drives improvement actions to eliminate or reduce the problem from
happening Provides a documented & structured way of capturing
data & action This is the template we use to create our FMEAs
All areas must be completed to look at the possible risk for this
changed Process or Product type. If you are introducing a New
Process or Product, you will benefit from carrying out an FMEA Ask!
Zulfa Fitri Ikatrinasari, Dr.