10" TABLE SAW■ STOCK No.65839 ■ PART No.BTS251

• INSTRUCTIONS •IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE

SAFE AND EFFECTIVE USE OF THIS TOOL.

GENERAL INFORMATIONThis manual has been compiled by Draper Tools and is an integrated part of the power tool equipment, whichshould be kept with the machine.This manual describes the purpose for which this tool has been designed and contains all the necessaryinformation to ensure its correct and safe use.We recommend that this manual is read before any operation ofthe machine, before performing any kind of adjustment to the machine, and prior to any maintenance tasks. Byfollowing all the general safety instructions contained in this manual, it will ensure both machine and operatorsafety, together with longer life of the tool itself.All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of themachine.Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Toolpolicy of continuous improvement determines the right to make modifications without prior warning.

04/2002

10" TABLE SAW■ STOCK No.65839 ■ PART No.BTS251

CONTENTS:Page No.

Contents/Declaration .................................................................................... 1Specification/Guarantee ............................................................................... 2Power Supply ................................................................................................ 3General Safety Instructions ........................................................................... 4Additional Safety Instructions ....................................................................... 5Getting to Know Your Table Saw .................................................................... 6Assembly ................................................................................................... 7-8Operation & Use ....................................................................................... 9-10

WeDraper Tools Ltd. Hursley Road, Chandler’s Ford, Eastleigh, Hampshire.SO53 1YF. England.Declare under our sole responsibility that the product:Stock No. :- 65839.Part No. :- BTS251.Description:- Table Saw.Notified Body:- TÜV Rheinland Product Safety GMBH, Am Grauen Stein, D-51105 KölnLicense Number S9754327To which this declaration relates is in conformity with the following directive(s)98/37/EC, 73/23/EEC & 89/336EEC.With reference to: EN61029-1:1995, E DIN VDE 0740 / 502/12.92, EN61000-3-3:1995,EN55014-2:1997, EN55014-1:1993+A1+A2 & EN61000-3-2:1995+A1+A2+A14.

JOHN DRAPERManaging Director 07/09/2001

DECLARATION OF CONFORMITY

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Draper tools have been carefully tested and inspected before shipment and areguaranteed to be free from defective materials and workmanship for a period of 12months from the date of purchase except where tools are hired out when the guaranteeperiod is ninety days from the date of purchase.

Should the machine develop any fault, please return the complete tool to your nearestauthorized warranty repair agent or contact Draper Tools Limited, Chandler's Ford,Eastleigh, Hampshire, SO53 1YF. England. Telephone: (023) 8026 6355.

If upon inspection it is found that the fault occurring is due to defective materials orworkmanship, repairs will be carried out free of charge. This guarantee does not applyto normal wear and tear, nor does it cover any damage caused by misuse, careless orunsafe handling, alterations, accident, or repairs attempted or made by any personnelother than the authorised Draper warranty repair agent.

This guarantee applies in lieu of any other guarantee expressed or implied andvariations of its terms are not authorised.

Your Draper guarantee is not effective unless you can produce upon request a datedreceipt or invoice to verify your proof of purchase within the 12 month period.

Please note that this guarantee is an additional benefit and does not affect yourstatutory rights.

Draper Tools Limited

GUARANTEE

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The Draper Tools policy of continuous improvement determines the right to change specificationwithout notice.

Part No. ................................................................................................................ BTS251Stock No. ................................................................................................................ 65839Motor Size ............................................................................................................ 1400WVoltage .................................................................................................................. 230VMax. Depth of Cut at .................................................................................... 90º = 76mm

.................................................................................... 45º = 63mmBlade Diameter .......................................................................................... 252mm (10")Bore Size .............................................................................................................. 30mmSpeed ...................................................................................................... 4800rpm max.Table Size ........................................................................ 647 x 468mm (25 1/2" x 18 1/2")Overall Dimensions .......................................................................... 673 x 468 x 280mmNett Weight .............................................................................................................. 18kg

SPECIFICATION

WEAR EAR DEFENDERS, GOGGLES AND A DUST MASK.

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POWER SUPPLY

3 6 10 13

Extension cable length Wire Size mm2

7.5m 0.75 0.75 1.0 1.2515m 0.75 0.75 1.0 1.5

22.5m 0.75 0.75 1.0 1.530m 0.75 0.75 1.25 1.540m 0.75 0.75 1.5 2.5

Ampere rating(on Name plate)

CONNECTING YOUR MACHINE TO THE POWER SUPPLY: (230V ONLY)To eliminate the possibility of an electric shock your machine has been fitted with a BSapproved, non rewireable moulded plug and cable which incorporates a fuse, the valueof which is indicated on the pin face of the plug. Should the fuse need replacing an

approved BS1362 fuse must be used of the same rating, marked thus .The fuse cover is detachable, never use the plug with the cover omitted. If a replacementfuse cover is required, ensure it is of the same colour as that visible on the pin face of theplug (i.e. red). Fuse covers are available from your Draper Tools stockist.If the fitted plug is not suitable, it should be cut off and destroyed. *The end of the cableshould now be suitably prepared and the correct type of plug fitted. See below.

*WARNING:A plug with bare flexible wires exposed is hazardous if engaged in a live power socketoutlet.

WARNING:THIS APPLIANCE MUST BE EARTHED.The mains lead is coloured Green and Yellow - Earth, Blue - Neutral & Brown - Live.As these colours may not correspond with the coloured markings identifying theterminals in your plug, proceed as follows:The wire which is coloured green and yellow must be connected to the terminal in yourplug marked with the letter ‘E’ or by the earth symbol or coloured green or green andyellow.The wire which is coloured blue must be connected to the terminal which is marked withthe letter ‘N’ or coloured black or blue.The wire which is coloured brown must be connected to the terminal which is markedwith the letter ‘L’ or coloured red or brown.

EXTENSION LEAD CHART:Extension lead sizes shown assure a voltage drop of not more than 5% at rated load of tool.

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GENERAL SAFETY INSTRUCTIONSFOR POWER TOOLS

1. KNOW YOUR POWER TOOLRead and understand the owner's manual and labelsaffixed to the tool. Learn its application and limitations aswell as the specific potential hazards peculiar to this tool.

2. KEEP WORK AREA CLEANCluttered areas and benches invite accidents. Floors mustnot be slippery due to oil or sawdust.

3. AVOID DANGEROUS ENVIRONMENTSDo not use power tools in damp or wet locations, orexpose them to rain. Keep work area well lit. Provideadequate space surrounding the work area. Do not use inenvironments with a potentially explosive atmosphere.

4. KEEP CHILDREN AWAYAll visitors should be kept a safe distance from work area.

5. STORED TOOLSWhen not being used, all tools should be stored in a dry,locked cupboard or out of the reach of children.

6. WEAR PROPER CLOTHINGDo not wear loose clothing, neckties or jewellery (rings,wristwatches) to catch in moving parts. NONSLIP footwearis recommended.Wear protective hair covering to containlong hair. Roll long sleeves above the elbow.

7. USE SAFETY GOGGLES (Head Protection)Wear CE approved safety goggles at all times. Normalspectacles only have impact resistant lenses, they areNOT safety glasses. Also, use face or dust mask ifapplication is dusty and ear protectors (plugs or muffs)during extended periods of operation.

8. NOISE LEVELSSome types of machines may have high noise levels whenworking. In such cases ear protection must be worn.

9. VIBRATION LEVELSHand held power tools produce different vibration levels.You should always refer to the specifications and relevantHealth and Safety guide.

10. DUST EXTRACTIONIf your tool is fitted with a dust extraction fitting, alwaysensure that it is connected and being used with a dustextractor.Vacuum cleaners can be used if suitable for thematerial being extracted.

11. PROTECT YOURSELF FROM ELECTRIC SHOCKWhen working with power tools, avoid contact with anyearthed items (e.g. pipes, radiators, hobs andrefrigerators, etc.). If you are using a power tool inextreme conditions (e.g. high humidity or generatingmetal dust), always use an RCD (residual current device)at the power socket.

12. STAY ALERTAlways watch what you are doing and use common sense.Do not operate a power tool when you are tired or underthe influence of alcohol or drugs.

13. WHEN WORKING OUT OF DOORSOnly use extension leads designed for that purpose.

14. ACCESS TO MAINS SOCKETIf a stationary machine is fitted with a moulded plug andcable, the machine should not be positioned so thataccess to the mains socket is restricted.

15. DISCONNECT POWER TO THE TOOLWhen not in use, before servicing and when changingaccessories such as cutters, etc.

16. AVOID ACCIDENTAL STARTINGMake sure the switch is in the OFF position beforeplugging the machine into the power supply.

17. NEVER LEAVE MACHINE RUNNING UNATTENDEDTurn power off. Do not leave machine until it comes to acomplete stop.

18. DO NOT ABUSE THE CORDNever carry the tool by the power cable or pull it fromthe socket. Keep the power cable away from heat, oil andsharp edges.

19. NEVER STAND ON TOOLSerious injury could occur if the tool is tipped or if thecutting tool is accidentally contacted. Do not storematerials above or near the tool, so that it is necessary tostand on the tool to reach them.

20. CHECK DAMAGED PARTSCheck for damage to parts, breakage of parts, mountingsand any other conditions that may affect its operation.A guard or other part that is damaged should be properlyrepaired or replaced.

21. KEEP GUARDS IN PLACEAnd in working order.

22. MAINTAIN TOOLS WITH CAREKeep tools sharp and clean for the best and safestperformance. Follow instructions for lubricating andchanging accessories. All extension cables must bechecked at regular intervals and replaced if damaged.Always keep the hand grips on the tool clean, dry andfree of oil and grease.

23. USE RECOMMENDED ACCESSORIESConsult the owners manual for recommendedaccessories. Follow the instructions that accompany theaccessories. The use of improper accessories may causehazards.

24. REMOVE ADJUSTING KEYS AND WRENCHESForm a habit of checking to see that keys and adjustingwrenches are removed from the tool before turning it on.

25. SECURE WORKUse clamps or a vice to hold work. This frees both handsto operate the tool.

26. DO NOT OVERREACHKeep proper footing and balance at all times.

27. USE RIGHT TOOLDo not force the tool or attachment to do a job for which itwas not designed.

28. DO NOT FORCE TOOLIt will do the job better and safer at the rate for which it was designed.

29. DIRECTION OF FEEDFeed work into a blade or cutter against the direction ofrotation of the blade or cutter only.

30. WHEN DRILLING OR SCREWING INTO WALLSAlways make sure there is no danger of hitting any hiddenpower cables, water or gas pipes in the wall.

WARNINGPlease read the following instructions carefully, failure to do so could lead to serious personal injury.

IMPORTANTDraper Tools Limited recommends that this machine should not be modified or used for any application otherthan that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us inwriting and we will advise you.

IMPORTANT NOTEResidual Risk. Although the safety instructions and operating manuals for our tools contain extensiveinstructions on safe working with power tools, every power tool involves a certain residual risk which can not becompletely excluded by safety mechanisms. Power tools must therefore always be operated with caution !

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ADDITIONAL TABLE SAWSAFETY RULES

WARNINGFor your own safety, do not operate your saw until it iscompletely assembled and installed according to theinstructions....and until you have read and understoodthe following: All safety rules

Assembly proceduresAdjustment proceduresMaintenanceBasic operationsOperating controls

1. STABILITY.The saw must be bolted down. There may be atendency for the saw to tip over or move duringcertain cutting operations, such as, cuttingextremely large heavy panels or long heavyboards.

2. MINIMIZE POTENTIAL ACCIDENTS.Most accidents are caused by FAILURE TOFOLLOW SET UP AND OPERATIONINSTRUCTIONS.Avoid awkward hand positions, where a suddenslip could cause a hand to move into a saw bladeor other cutting tool. Never reach behind, oraround, the cutting tool with either hand to holddown the workpiece, or for any other reason. DONOT PLACE FINGERS OR HANDS IN THE PATHOF THE SAW BLADE.

3. Never reach under your machine when operatingor make any adjustments when it is running.

4. Turn the saw 'OFF' and disconnect the powersupply when changing the cutting tool, removingor replacing the blade guard, or making anyadjustments.

5. Always maintain control of the workpiece. DONOT 'LET GO' of the workpiece until the machinehas stopped.

6. When removing short workpieces, or cleaningup around the table, be sure the saw is switched'OFF'.

7. Never turn the saw 'ON' before clearing the tableof all tools, wood scraps, etc., except theworkpiece and related feed or support devicesfor the operation.

8. When moving the saw, disconnect power supply.9. Never hold onto or touch the 'free end' of the

workpiece or a 'free piece' that is cut off, whilepower is 'ON' and/or the saw blade is rotating.

10. If you stall or jam the saw blade in theworkpiece, turn power 'OFF', remove theworkpiece from the saw blade and check to seeif the saw blade is parallel to the table slots orgrooves and if the riving knife is in alignmentwith the saw blade. If ripping at the time, checkto see if the rip fence is parallel with the sawblade. Adjust as indicated in this manual.WARNING: Do not allow familiarity (gained fromfrequent use of your saw) to becomecommonplace. Always remember that a carelessfraction of a second is sufficient to inflict severeinjury.

11. MAKE SURE YOUR FINGERS DO NOT CONTACTTHE TERMINALS OF THE POWER PLUG wheninstalling or removing from the mains power supply.

12. KICKBACKS - THEIR CAUSE.Kickbacks can cause serious injury. A kickbackoccurs when a part of the workpiece bindsbetween the saw blade and the rip fence oranother object rises from the table and is throwntowards the operator. Kickbacks can be avoidedby attention to the following conditions.:

13. KICKBACK - HOW TO AVOID THEM ANDPROTECT YOURSELF FROM POSSIBLEINJURY.a) Be certain that the saw blade is parallel to

the rip fence.b) Do not rip by applying the feed force to the

section of the workpiece that will becomethe cut-off (free) piece. Feed force whenripping should always be applied betweenthe saw blade and the fence....use a push-stick for short work or less than 6" wide.

c) Keep saw blade guard, riving knife andanti-kickback pawls in place and operatingproperly. The riving knife must be inalignment with the saw blade and the pawlsmust stop a kickback once it has started.Check their action before using for rippingtimber.

d) Plastic and composition (like hardboard)materials may be cut on your saw. However,since these are usually quite hard andslippery, the anti-kickback pawls may notstop a kickback. Therefore, be especiallycareful to follow proper setting up andcutting procedures before ripping.

14. Do not leave a long board (or other workpiece)unsupported so the spring of the board causes itto shift on the table. Provide proper support forthe workpiece, based on its size and the type ofoperation to be performed. Hold the work firmlyagainst the fence and down against the tablesurface.

15. Never use a length stop on the free end of theworkpiece when cross cutting. Never hold ontoor touch the free end of the workpiece whencross cutting, or a free piece that is cut off whenripping while power is 'ON' and/or the saw bladeis rotating. In short, the cut-off piece in any'through-sawing' (cutting completely through theworkpiece) operation must never be confined - itmust be allowed to move laterally.

16. IF YOUR SAW MAKES AN UNFAMILIAR NOISE ORIF IT VIBRATES EXCESSIVELY, CEASEOPERATING IMMEDIATELY UNTIL THE SOURCEHAS BEEN LOCATED AND THE PROBLEMCORRECTED.

17. EXTENSION LEADSThe use of any extension lead will cause someloss of power. To keep this to a minimum and toprevent over heating and motor burn-out, use thetable to determine the minimum size ofextension cable required. Use only extensionleads which have a 3-pin plug and 3-pin socketswhich accept the tools plug.

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GETTING TO KNOW YOURTABLE SAW

1. Work Table 7. Dust Extraction Port2. Blade 8. Rip Fence3. Blade Guard 9. Mitre Guide4. Anti-Kick Back Pawls 10. Saw Blade Adjustment5. No-volt On/Off Switch 11. Adjustment Locking Knob6. Overload Protection 12. BS Non-rewireable Plug & Cable

✕✌

✢✌

✖✌

✕✕✌

✜✌

✕✖✌

✘✌

✗✌

✙✌

✛✌

✚✌

✕✔✌

Fig.1 - FRONT VIEW

BACK VIEW

Fig.1.

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ASSEMBLY

NOTE:To correctly assemble and adjust this table saw,please read the following instructions carefully.

When this saw is first removed from it'spackaging, the blade guard and riving knifeassembly must be fitted.

When making any adjustment on the saw, ensurethe power supply is turned off and the plug hasbeen removed from the socket.

FITTING THE BLADE GUARD (FIG.2):Turn the saw over so the underside is easilyaccessible. Remove the four nuts and boltssecuring the protection vent plate to access theunderside of the work table. Pass the riving knifepart ✪✌ of the guard assembly through the slot✫✌ in the work table and secure it in place with

the two bolts ✬✌.

ADJUSTING THE RIVING KNIFE (FIG.3):Set the blade to the full height adjustment andensure that it is in the 0º position (see page 9)before adjusting the knife.

NOTE:The riving knife must be adjusted 3mm (Max.5mm) from the blade cutting tips. This adjustmentis made on the two securing bolts and theelongated holes in the bracket from underneath.When set securely, tighten the bolts. This settingmust be checked regularly.

This table saw must be securely fastened to theproper stand (Draper Stock No.65840) or toanother appropriate supporting surface.

If choosing the Draper stand, refer to theinstructions enclosed with the stand for allmounting procedures

If mounting to a work bench, allow sufficientspace around the machine for long/wide materialto be cut without interference. Also that cuts canbe made without awkward positions, leading topossible user injury. For example,having to leanover the saw blade to retrieve the off cuts.

Fig.2.

✫✌

✪✌

✬✌

Fig.3.

3mm

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ASSEMBLY

ONLY WITH THE POWER SWITCHED OFFAND THE MACHINE UNPLUGGED SHOULDANY ADJUSTMENTS, MAINTENANCE ORREPAIRS BE CARRIED OUT.

RIP FENCE (FIGS. 4 & 5):

CAUTION:THE RIP FENCE MUST BE ALIGNEDPARALLEL TO THE BLADE TO MINIMIZE THEDANGER OF KICK BACK.

Place the rip fence on the side of the table, mostcomfortable for your hand orientation. Forexample, if you are left handed, the fence wouldbe secured to the right of the blade.

With the blade guard lifted out of the way, set theblade to the full height (see page 9) lift thekickback pawl up to allow the fence to be pushedflush to the blade. Lock the rear knob ✭✌ andfront locking handle ✮✌ so the fence is securelyheld tight against the table. If the fence is not fullysecure, remove the fence and at the rear onhandle ✮✌, under the fence is an adjustmentscrew which when moved will allow more gripwith the front handle. On the front fence assembly,ensure the marker guide is set to zero. Ifadjustment is required, loosen screw ✯✌, slide theplate so zero is correct and then retighten screw✯✌. Now the fence can be slid to the desired

width of cut and locked in place. To check theaccuracy of the guide, use a metal rule from thefence and measure the gap between the front ofthe blade and also at the back. The measurementis from the cutting side of the tooth ✰✌. Thismeasurement should be checked regularly and ifnecessary adjusted.When making critical cuts,always make a test cut from a piece of scraptimber.

MITRE GAUGE (FIG.6):The mitre gauge is a guide. The gauge slidesalong the two grooves ✱✌ in the table. It shouldbe checked against the blade using an engineerssquare (Draper Stock No.34065) to ensure greateraccuracy. Loosen locking knob ✲✌ and using thesquare, set the gauge at 90º to the blade. Now lockknob ✲✌. Push in rod ✳✌ and adjust quick stop✴✌ so the set screw touches rod ✳✌, and lock in

place. Carry out the same procedure for the two45º stops using a protractor (Draper StockNo.52430) against the blade.

NOTE:The quick stop is designed to allow quick settingof the 90º and 45º angles on the gauge. To setother angles, pull rod ✳✌ out and set manually.Ensure the locking knob ✲✌ is secured before anycutting takes place.

Fig.4.

✭✌

✯✌

✮✌

Fig.5.✰✌

Fig.6.

✳✌

✱✌

✴✌

✲✌

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OPERATION & USE

NOTE:ENSURE THE POWER IS SWITCHED OFF ANDTHE MACHINE UNPLUGGED.

BLADE ADJUSTMENT (FIGS. 7, 8 & 9):

HEIGHT:To move the blade up or down, turn handle ✵✌clockwise or anticlockwise depending onrequirements. The locking knob ✶✌ does notrequire loosening for this procedure (Fig.7).

CAUTION:The saw blade must be set slightly higher than thethickness of the work piece being cut.

TILT ACCURACY:The saw blade can be adjusted to cut between 0ºand 45º. Loosen knob ✶✌ and slide the bladeassembly until the 0º stop. Tighten knob ✶✌.Using an engineers square on the table andagainst the blade, check the blade is in the 0ºposition. If a gap can be seen in between thesquare and the blade, adjustment is required, setthe blade to the 45º stop and measure the 45ºangle in the same manner using a protractor.The 0º adjustment is made on bolt ✷✌ and the 45ºadjustment is made on bolt ✸✌ (Fig.8).Turn the bolts clockwise or anticlockwise to movethe end stop, altering the blade angle slightly.When both angles are set accurately, adjust theangle indication pointer ✹✌ by loosening screw✺✌. Make a test cut after any adjustment.

TILT:Loosen lock ✻✌ and move the handle assembly✼✌ along the arc to the desired angle as

indicated by the pointer ✹✌. Retighten lockingknob ✻✌ (Fig.9).

CAUTION:Ensure the locking knob ✻✌ is fully securedbefore any cutting operations take place.

NO-VOLT ON/OFF SWITCH (FIG.10):This saw is fitted with a no-volt on/off switch. Inthe event of a power failure, the machine will haveto be manually restarted once the power supplyhas been reinstated.To switch the saw ON, press ✾✌.To switch the saw OFF, press ✿✌.

Fig.7.

✵✌

✶✌

Fig.8.

✸✌✷✌

Fig.9.

✼✌

✻✌

✹✌

Fig.10.

✾✌✿✌

✺✌

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OPERATION & USE

CIRCUIT BREAKER (FIG.11):The no-volt switch is fitted with a circuit breaker. Should thesaw blade become snagged during a cut, the circuit breakerwill trip out and cut power to the motor. This will help avoidthe motor from burning out, once the blockage has beenremoved and the blade is free again, push button ❀✌ toreset the circuit breaker. Then the saw can be restarted onthe no-volt switch.

DUST EXTRACTION (FIG.12):Dust extraction is required when using this machine toreduce the amount of airborne dust particles. Connect theport to a suitable vacuum cleaner (Draper Stock No.64674).NOTE:When making any cuts, wear safety goggles, ear defendersand a dust mask.

RIVING KNIFE WITH ANTI-KICK BACK PAWLS (FIG.13):The riving knife is used to keep the cut open in the woodbehind the saw blade and avoid the saw blade becomingtrapped.The riving knife is fitted with anti-kick back pawls ❁✌ andmust always remain fitted during cutting operations to avoidthe off cuts kicking back towards the operator.Using a straight edge, ensure the riving knife is in a straightline with the saw blade.

REPLACING THE SAW BLADE (FIG.14):CAUTION:Ensure the power is switched off and the plug has beenremoved from the power supply socket before attemptingany adjustment or replacement operations.Lower the blade to its lowest position (see page 9). Removethe saw from the stand or workbench. Turn the saw over sothe underside is easily accessible. Remove the four nuts andbolts securing the protection vent plate to access theunderside of the work table. Remove the four bolts andblade cover ❂✌ to gain access to the blade securing flange.Using the wrenches supplied, hold the flange ❃✌ in placeand remove the securing bolt. Replace the blade, ensuringthe direction of rotation marked on the blade and directionshown on the saw housing, match. Refit the blade guard,protection plate and assemble the saw back to its mounting

BLADE SELECTION:There are many different types of blades as well as steel andcarbide tipped blades. Some of the more common types aredescribed below.

CAUTION:All blades must be rated at 5000rpm or higher, no largerthan 254mm and have a bore size of 15.88mm (5/8").

COMBINATION BLADE:The general purpose blade.Works well on mostapplications, but is rough cutting. Good choice forhardboard and man-made board.

CROSS CUT BLADE:Designed primarily for cross cutting.Finer than acombination blade.

RIP BLADE:Used for ripping. Especially good for thick materials.Veryrough finish when used for cross cutting.

CARBIDE TIPPED BLADES:Stay sharp much longer, but can cost more. Available in alltypes (See optional accessories on page 14). Since carbideis brittle, do not use on any material which may contain nailsor screws, etc.

ABRASIVE BLADES AND METAL CUTTING BLADES:DO NOT USE!This saw is NOT designed to cut metals or masonrymaterials. Doing so will invalidate the warranty and mayresult in injury.

Fig.11.

❀✌

Fig.12.

Fig.13.

❁✌

Fig.14.

❂✌

❃✌

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CUTTING OPERATIONS

There are two basic types of cuts: ripping and cross cutting. In general, cutting with the grain is ripping and cutting across thegrain is cross cutting. However, with man-made materials this distinction is somewhat different to make. Therefore, cutting apiece of wood to different width is ripping and cutting across the short dimension is cross cutting. Neither ripping or crosscutting maybe done safely freehand! Ripping requires the use of a rip fence and cross cutting the use of a mitre gauge.

CAUTION:Before using the saw each time check the following:-

1. Blade is tight.

2. Bevel angle locking knob is tight.

3. If ripping, that the fence locking knobs are tight and the fence is parallel to the table grooves.

4. If cross cutting, mitre gauge locking knob is tight.

5. Guard is in place and functioning properly.

6. Safety goggles, ear defenders and dust mask are being worn.

Failure to adhere to these common safety rules can greatly increase the danger of injury.

Now that you have properly mounted your saw to a suitable bench or stand and have carefully completed the mechanicalalignment of the various components, it is time to become familiar with it’s operation. The best way to do this is to recheck yourmechanical alignments operationally. Before proceeding with these operational checks it is recommended that you read andunderstand the “Ripping and Cross Cutting” sections on page 12.

You will require several pieces of clean smooth and straight scrap wood 50x100x600mm approximately.

1. Set the saw blade at 0° and blade height to approximately 53mm above the table surface. Be sure the blade angleadjustment lock knob is locked before operating the saw. Set your mitre gauge to 90° and place in a table slot on one sideof the saw blade. Cross cut approximately 50mm off the end of a workpiece as shown in Fig.18.

Now make the following checks on the workpiece with a combination square:

a. CHECK SQUARENESS OF THE CUT ACROSS THE 50mmTHICKNESS (FIG.15):

1. If cut is not exactly 90° this means that the 90° positivestop in the table is not properly set.

2. Readjust the 90° end stop.

3. Repeat cross cuts and adjustments until you aresatisfied that the 90° stop and pointer are correct.

b. CHECK SQUARENESS OF THE CUT ACROSS THE 100mmWIDTH (FIG.16):

1. If cut is not exactly 90° this means that the mitregauge 90° setting is wrong.

2. Readjust the mitre gauge 90° setting.

3. Repeat checking cross cuts and adjustments untilsatisfied mitre gauge setting is absolutely correct.

2. Now remove the mitre gauge from the table and clamp the rip fence on the table approximately 90mm on the right handside of the blade. Leave the blade at 0° tilt and 53mm height as was for the previous checks. Make a rip cut as shown in(Fig.17) and make the following observations during the cutting.

a. WAS THERE ANY BINDING ON THE BLADE PRIOR TO THE CUT STRADDLING THE RIVING KNIFE?1. If so, this means that the blade and rip fence are not absolutely parallel.2. To correct this, first check that the rip fence is parallel to the blade in accordance with Fig.5.3. Re-adjust rip fence if necessary and repeat rip cuts and adjustment until satisfied it is correct.4. If the rip fence was not the problem, then the next step is to check the parallelism of the blade to the mitre gauge

slot.5. Readjust blade if necessary.6. Make additional rip cuts and adjustments until satisfied there is no longer a blade binding problem. NOTE: If an

adjustment was made to the blade, then repeat cross cut checks above.

b. WAS THERE ANY BINDING ON THE BLADE AND/OR RIVING KNIFE AS THE RIP CUT STRADDLED THE RIVING KNIFE?1. If so, readjust the riving knife alignment to the blade.2. Repeat rip cuts and realignment until satisfied no binding remains.3. With the saw blade at zero tilt, approximately 53mm high and the blade angle adjustment knob locked, clamp and

rip fence on the right hand side of the table and pointer as exactly 75mm on the rip scale. Make a rip cut on theworkpiece.

Measure the width of the workpiece; it should be exactly 75mm.1. If not 75mm, readjust the pointer.2. Repeat rip cuts and readjustment of pointer until workpiece width is exactly 75mm.

NOTE: Different types of blades make different kerfs (width of cuts), therefore it is necessary to check theadjustment of the rip fence pointer when changing blades.

Fig.15.

Fig.16.

90º

90º

50mm

100mm

- 12 -

CUTTING OPERATIONS

RIPPING (Fig.17):Secure the rip fence to the table (see Fig.4, page 8).

Remove the mitre gauge.

Raise the blade so it is 53mm high.

Hold the work piece flat on the table and against the fence.Keep the work piece about 25mm from the blade.

CAUTION:The work piece must have a straight edge against the fenceand must not be warped, twisted or bowed in any way. Keepboth hands away from the blade and away from the path ofthe blade.

Turn the saw on and allow the blade to run up to full speed.

Keeping the work piece against the table and fence, slowlyfeed the work piece towards the saw blade. Stand with yourbody to one side of the blade and at the front of the tablewhen feeding the wood. This will reduce the risk of injuryshould a piece of wood kickback or kick up. Continuepushing the work piece until it is clear of the guard and itfalls off the rear of the table. Do not overload the motor.Never try to pull a work piece back with the blade turning.Turn the switch off, allow the blade to stop and raise the anti-kickback pawls on each side of the riving knife if requiredand slide the work piece out.

BEVEL RIPPING:This operation is the same as ripping except that the bladeangle is set to an angle other than the 0°.

WARNING:ONLY WORK WITH THE WORK PIECE AND RIP FENCE ONTHE RIGHT SIDE OF THE BLADE.

CROSS CUTTING (Fig.18.):Remove the rip fence and place the mitre gauge in the tableslot.

Set the blade height 53mm above the top of the work piecetop.

Hold the work piece firmly against the mitre gauge with bothhands.

Start the saw and allow the blade to spin up to full speed.

Whilst gripping the work piece firmly against the gauge andpushing flat against the table, slowly slide the wood throughthe blade.

BEVEL CROSS CUTTING (Fig.19):This operation is the same as cross cutting except that theblade angle is set to an angle other than the 0°.

WARNING:ONLY WORK WITH THE WORKPIECE AND MITRE ON THERIGHT SIDE OF THE BLADE.

RIPPING SMALL PIECES OF WOOD (Fig.20):This is an unsafe practice and not recommended. It is notsafe to have your hands close to the blade. Instead, rip alarge piece of material to obtain the desired size.When asmall piece requires ripping use the push stick provided tohold the work piece in place, keeping your hands away fromthe blade.

Fig.17.

Fig.18.

Fig.19.

Fig.20.

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CUTTING OPERATIONS

MITRE CUTTING (Fig.21):This operation is the same as cross cutting except the mitreis locking at any angle other than 90°.

COMPOUND MITRE CUTTING:This is a combination of bevel cross cutting and mitrecutting. It is very infrequently used. Follow the instructionsfor both mitre cutting and bevel cross cutting.

Fig.21.

MAINTENANCE

CHECKING THE BLADE PARALLELISM(Fig.22):This check should be carried out before each useand adjusted if necessaryEnsure the saw is switched off and the plug isremoved from the power supply. Using a steelruler (Draper Stock No.12614), measure thedistance ✪✌ and the distance ✫✌. If the twodistances differ, the blade is not completelyparallel and requires adjusting.

ADJUSTING THE BLADE PARALLELISM(Fig.23):This can be quite a confined adjustment. Ifdifficulty is encountered, have a qualified Draperrepair agent carry out the work.Loosen ✬✌, ✭✌, ✮✌, ✯✌ and ✰✌ screws andnuts. Adjust the blade and remeasure once all thefixings have been secured.When complete and before carrying out any testcuts, ensure all the fixings are tight.

Fig.22.

✪✌

Fig.23.

✭✌

✬✌

✮✌

✰✌✯✌

✫✌

OPTIONAL ACCESSORIES

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PART NO.: ABTS1STOCK NO.: 65840DESCRIPTION: TABLE SAW STAND FOR BTS251

PART NO.: ABTS2STOCK NO.: 65841DESCRIPTION: EXTENSION WING (1) FOR BTS251

BLADES:

Key. Diameter Stock. Part No. of Bore Reducing Type FinishNo. No. No. Teeth mm Bushes

Supplied

1 250mm (10") 27852 CSB250 24 30 20 + 25mm Rip & Cross Coarse+ 5/8" Cut

2 250mm (10") 30732 CSB250E 40 30 5/8" Cross Cut Medium

3 250mm (10") 27854 CSB250 40 30 20 + 25mm Cross Cut Medium+ 5/8"

4 250mm (10") 27855 CSB250 60 30 20 + 25mm Cross Cut Fine*

5 250mm (10") 27856 CSB250 80 30 20 + 25mm Cross Cut Fine+ 5/8

* Use in conjunction with reducing bush Stock No.25538.

OPTIONAL ACCESSORY ASSEMBLY

ABTS1 See assembly instruction sheet enclosed with stand.65840

ABTS2 The extension wing can be set to fit on either side of the table, according65841 to preference.

For example, fitting on the right side of the work table.With the scale endnearest, loosen the extension wing's wing bolts, set both the metal rods with the exposed section out of the left side. Tighten the wing bolts. Loosen the wing bolts on the table and slide the extension into position, with no gap between the table and the wing, lock all the wing bolts securely.

Trouble Probable Cause Remedy

Saw will not start. 1. Saw not plugged in. 1. Plug in saw.2. Fuse blown or circuit breaker 2. Replace fuse or reset circuit breaker.

tripped.3. Cable damaged. 3. Have cable replaced.

Does not make accurate 1. End stop not adjusted 1. Check blade with square and adjust45° and 90° rip cuts. correctly. end stop.

2. Tilt angle pointer not set 2. Check blade with square and adjustaccurately. pointer to zero.

Material pinches blade when 1. Rip fence not aligned with blade. 1. Check and adjust rip fence.ripping. 2. Warped wood, edge against 2. Select another piece of wood.

fence is not straight.

Material binds on riving 1. Riving knife not aligned correctly 1. Check and align riving knife with knife. with blade. blade.

Saw makes unsatisfactory cuts. 1. Blunt blade. 1. Re-sharpen or replace blade.2. Blade mounted backwards. 2. Turn blade around.3. Gum or pitch on blade. 3. Remove blade and clean with

white spirit and coarse steel wool.4. Incorrect blade for work piece. 4. Change to correct type of blade.5. Gum or pitch on table causing 5. Clean the table.

erratic feed.

Material kicked back from 1. Rip fence out of alignment. 1. Align rip fence with blade.blade. 2. Riving knife not aligned with blade. 2. Align riving knife with the blade.

3. Feeding work piece without rip 3. Install and use the rip fence.fence.

4. Riving knife not in place. 4. Install and use riving knife (with guard).5. Dull blade. 5. Replace the blade.6. Letting go of material before it is 6. Push material all the way past saw

past saw blade. blade before releasing the work.7. Blade angle locking knob not tight. 7. Tighten knob.

Blade does not raise or tilt 1. Sawdust and dirt in raising and 1. Vacuum out loose dust and dirt.freely. tilting mechanism.

Blade does not run up to 1. Extension cable too light or too 1. Replace with adequate size extensionspeed. long. cable.

2. Low mains voltage. 2. Check supply voltage.

Machine vibrates excessively. 1. Saw not mounted securely to 1. Tighten all fixings.stand or work bench.

2. Stand or bench on uneven floor. 2. Reposition on flat level surface. Fasten tofloor if necessary.

3. Damaged saw blade. 3. Replace blade.

Does not make accurate 1. Mitre gauge out of adjustment. 1. Adjust mitre gauge.45°and 90° cross cuts.

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TROUBLE SHOOTING

NOTES

- 16 -

NOTES

- 17 -

NOTES

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DRAPER TOOLS LIMITED,Hursley Road, Chandler's Ford, Eastleigh, Hants. SO53 1YF. U.K.

Helpline: (023) 8049 4344.Sales Desk: (023) 8049 4333.

General Enquiries: (023) 8026 6355.Fax: (023) 8026 0784.

http://www.draper.co.uke-mail: sales@draper.co.uk

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