1.0 executive summaryenvironmentclearance.nic.in/writereaddata/online/tor/25...balasaheb kadlag 30,...

M/S. KALYANI CORPORATION, PANOLI.

M/s. Jyoti Om Chemical Research Centre Pvt Ltd 1

1.0 EXECUTIVE SUMMARY

M/s. Kalyani Corporation is located at Plot No. 906/23, GIDC Panoli, Ankleshwar-393002,

District: Bharuch, Gujarat. The unit has valid CCA No. 62500 which is valid till 07.02.2019 for

manufacturing of Inorganic Chemical. The unit has decided to manufacture API Intermediates.

Total existing production capacity is 190.0 MT/Month. After expansion, total proposed production

capacity will be 538 MT/Month.

The proposed products by the unit fall in the Schedule attached to the EIA Notification, i.e. Project

No. 5(f), Synthetic Organic Chemicals. The site is situated in notified industrial estate, Panoli,

Dist: Bharuch so, it is categorized as category A.

The details of products are given below Table 1.

TABLE: 1

LIST OF EXISTING AND PROPOSED PRODUCTS

Sr.

No.

Product Name Existing as per

CCA AWH-

62500 Quantity

MT/M

Proposed

Quantity

MT/M

Total Quantity

after proposed

expansion

MT/M

1. Ammonium Chloride 190 0 190

2. Sodium 2 ethyl Hexanoate 0 10 10

3. Cocamidopropyl Betanine 0 50 50

4. Glycerol Monostearate 0 50 50

5. Sorbiton Monooleate 0 50 50

6. 1 H 1,2,4 Triozole 0 10 10

7. 4 Amino 1,2,4 Triozole 0 10 10

8. Sorbiton Monostearate 0 50 50

9. Sulphanilic Acid 0 100 100

Total 190 330 520

By Products

1. Titanium Dioxide 8 10 18

Total 198 340 538

1.1COST OF PROJECT

The expansion will be carried out at existing plot in GIDC Panoli .The expected cost of project is

Rs. 110 Lacks.

1.2 LAND



The total plot area of the unit is 780 sq. mtr. The green belt area will be 111 sq.mtr.

1.3 FUEL CONSUMPTION

As per CCA

As per CCA, the unit is using 100 Nm3/Day of Natural Gas for IBR boiler.

Proposed scenario

The unit has proposed one Natural Gas or LDO/FO based boiler of 1 TPH, Natural Gas or

LDO/FO based TFH 2, 50,000 Lack K Cal and one D.G set of 100 KVA. Natural Gas & LDO/FO

consumption for proposed boiler will be 33NM3/hr & 25 lit/hr respectively. Natural Gas

consumption for proposed Thermic Fluid Heater will be 33 NM3/Hr.

1.4 ELECTRICITY CONSUMPTION

The unit have electricity from Daxin Gujarat Vij Company Ltd. The existing electricity

consumption is 45 KVA. Proposed electricity consumption is 35 KVA. After expansion total

electricity consumption will be 80 KVA.

1.5 WATER CONSUMPTION

As per CCA

The source of water is GIDC water supply system. As per consent, the unit is using 1.5 KLD total

freshwater. The water consumption for industrial purpose is 1 KL/day. The water consumption for

the domestic purpose is 0.5 KL/day.

Proposed Scenario

The total water consumption after expansion, the unit will use total 25 KLD (22 KLD Fresh Water

& 3 KLD Recycled) for Industrial Purpose. For domestic & gardening purpose unit will use 2

KLD fresh water.

A detail of water consumption & water balance diagram is attached as Annexure – 7.

1.6 WASTE WATER GENERATION, TREATMENT & DISPOSAL

As per CCA

As per CCA, the industrial waste water generation is NIL and Domestic waste water is 0.4 KLD.

The domestic effluent is disposed off through soak pit/septic tank.



Proposed scenario

Due to proposed expansion, total industrial effluent generation will be 4 KLD. Due to proposed

expansion, additional sewage generation will be 1 KLD.

Proposed effluent is treated in unit’s own ETP. The ETP treated water 4 KL/Day will be reused/

recycled in process. Domestic effluent 1 KLD will be disposed through septic tank/ soak pit.

1.7 GASEOUS EMISSION

As per consent

As per CCA, the unit has one Boiler stack. Process stack is attached to Process Reactor to scrub

HCL & CL2.

Proposed scenario

Now, the unit has proposed one boiler of 1TPH, one Thermic Fluid Heater of 2, 50,000 Lack K

Cal and a D.G set of 100 KVA. Thus there will be proposed one boiler stack having height 30 m,

one boiler stack having height of 11.5 meter and two D.G sets stack having height 11 m.

For proposed expansion, there will be each stack attached to Fluid Bed Dryer, Tray Dryer &

Reactor. To control the process emission, i.e. PM, H2S, VOC, Cl2 & HCL, unit has installed Bag

Filter, Water Scrubber, Charcoal Tower & Caustic Scrubber respectively.

1.8 HAZARDOUS WASTE MANAGEMENT

As per consent

As per CCA, there will be generation of Discarded bags/liners (2.000 MT/Year).

Proposed scenario

After proposed expansion, details of total quantity of hazardous waste generation are covered here.

There will be generation of Discarded bags/liners (4 MT/Year), Used Oil (0.2 MT/Year), Process

ETP Sludge (12 MT/Year).

ETP waste/sludge will be disposed to TSDF site. Used oil will be sent to registered recyclers.

Discarded containers/Bags/Liners will be sale to authorized recycle.



2.0 INTRODUCTION

2.1 THE PROJECT

M/s Kalyani Corporation is incorporated in the year of 2007.The unit is mainly into manufacturing

of Inorganic Chemicals.

M/s. Kalyani Corporation has obtained CCA No.: 62500, has valid CCA till 07/02/2019 for

manufacturing of Inorganic Chemical listed in Table no.1.

2.2 PROJECT PROPONENT

M/s. Kalyani Industries is mainly into manufacturing of Inorganic Chemicals. We fulfill export as

well as domestic market. We have 20 years of experience in chemical manufacturing.

TABLE: 2

CONTACT DETAILS OF PROPRIETOR

Sr.

No. Name of the Proprietor Address Contact No.

1. Balasaheb Kadlag 30, Akash Villas Co operative

Housing Society, Nr. GIL

Colony, Ankleshwar GIDC,

Ankleshwar

8155067212

The directors of the company have good experience in handling the production management,

financial management and all the allied areas.

2.3 NATURE OF PROJECT

The project is developed on principle of unit operations. The proponent has proposed to expand the

unit in a way that it carries out various unit operations. The design is made based on requirement

of unit operations rather than based on individual products. Once products are standardize, market

is developed, expected specifications are meet and knowhow will be transferred to other units.

2.4 MARKET FEASIBILITY

The proposed project shall bring in additional quantity for domestic /export market.

3.0 PROJECT DESCRIPTION



3.1 TYPE OF PROJECT

The proposed project is not including any interlinked and interdependent projects.

3.2 PROJECT LOCATION

The proposed project site is located at plot No. 906/23, GIDC Industrial Estate, Panoli, Dist.

Bharuch in the state of Gujarat. It is approximately 20 km distance from district head quarter

Bharuch. The approximate geographical positioning of the project site is at Latitude:

21°33’32.86”N, Longitude: 72°59’25.24"E. The location of the project site can be identified from

the location map shown in Figure -2.

The salient features of the location of the project site are presented in below Table.3.

TABLE: 3

SALIENT FEATURES OF THE PROJECT SITE

Particular Details Distance from Site

Villages Shanjali 0.488 Km E

Approx. Geographical positioning Latitude:

Longitude: 21°33’32.86”N

72°59’25.24”E

Nearest City Ankleshwar

Bharuch

9 Km NE

16 Km NE

Nearest Railway line/ Railway

station

Panoli 0.96 Km N

Domestic Airport Surat 55 Km S

International Airport Ahmedabad 180 Km N



FIGURE: 1

LOCATION OF THE PROJECT SITE

Ankleshwar Industrial area

Panoli Industrial area

Jhagadia industrial area

Priaman CETP

Canal

Piraman to Katiyajal Effluent

Pipe

Jhagadia to Piraman CETP

Panoli toPiraman CETP

Diffuser Point

PROJECT SITE



FIGURE: 2

AERIAL VIEW OF THE 5 KM RADIAL PERIPHERY FROM THE PROJECT SITE

3.3 SITE SELECTION

The site/plot has located in the notified industrial estate, Panoli. So, the project proponent did not

consider any other alternative site for proposed expansion. The unit has already established

inorganic chemical manufacturing facility. In same facility, they have proposed to carry out

proposed product to manufacture.

3.4 NEIGHBOURING INDUSTRIES

The industry is located in an area, which is already industrialized. The industries in the vicinity of

the proposed project are given in the Table 4:

TABLE: 4

NEARBY INDUSTRIES IN THE VICINITY

Sr.

No.

Name of Industry Address Directions Distance

(m)

1. Radheshyam Enterprise Plot No. 906/22, Panoli

GIDC Estate, Dist. Bharuch

E Adjoining Plot

2. Shakti Industries Plot No. 906/24, Panoli W Adjoining Plot




3. P.J. Shah & Company Plot No. 906/14, Panoli


N 10 meter

4. S.S. Engineering Plot No. 907/2, Panoli GIDC

Estate, Dist. Bharuch

S Adjoining Plot

3.5 SIZE OF PROJECT

The expected cost of proposed project is Rs. 110Lacks.

New Plant and machinery installations will also have to be acquired and to be installed.

Environment Protection and safety systems have also been considered in planning the Cost

Projection. Green belt development, provision of fire extinguishers etc. are also calculated. The

following table shows the break-up of the proposed project cost.

TABLE: 5

CAPITAL COST OF PROJECTION

Sr. No. Purpose Total (Rs. In Lacks)

1. Land 11

2. Building 30

3. Plant and Machinery 50

4. Q.A. Lab set up 10

5. Environment Protection & Safety 9

a) Effluent treatment Plant 4

b) Safety Equipment (PPE, fire extinguishers,

Ventilation, etc.)

2

c) Green belt development 2

d) Fire 1

Total 110

3.6 PROCESS TECHNOLOGY

Process details like process description for each grade of products are covered separately in

Annexure-6 of Form-I.

3.7 RAW-MATERIALS

Details of raw-material consumption are covered in Annexure-5 of Form-I.

3.8 RESOURCE OPTIMIZATION/RECYCLING AND REUSE

The unit will use 4 KL/day of recovered water from process in process itself.

3.8.1 SOLVENT RECOVERY SYSTEM



A solvent recovery system comprises of two stage heat exchangers and unit will follow the solvent

recovery guideline.

3.9 RESOURCE REQUIREMENTS

3.9.1 LAND

The plot has been purchased by M/s. Kalyani Corporation from GIDC. The total plot area of the

unit is Area 780 sq. mtr.

3.9.2 BUILDING

There will be new building construction work related to proposed expansion.

3.9.3 POWER AND FUEL

The unit’s power and fuel requirement is provided in Table 6. There will not be any increase in

fuel consumption.

TABLE: 6

POWER AND FUEL REQUIREMENT

Sr.

No.

Particulars Existing

requirement as

per CCA AWH

62500

Proposed

requirement

Total

requirement

after expansion

Remark

1. Electricity 45 KVA 35 KVA 80 KVA Will be met

through Electricity

company

2. Natural gas 100 NM3/Day 800

NM3/Day

900 NM3/Day Will be supplied

by Gujarat Gas

company Ltd.

3. LDO/ FO 0 450 Lit/Day 450 Lit/ Day Local Supplier

4. Diesel (in case

of power

failure, DG set

will be

operated)

0 30 Lit/Hr 30 Lit/ Hr Local suppliers

* LDO/ FO will be used in case of non availability of Natural Gas

3.9.4 WATER

As per CCA-62500, average daily fresh water consumption of the unit is about 1.5 KL/day. Total

water consumption will be 25 KL/day (22 KL/day of fresh water + 3 KL/day of recycled water)

after proposed expansion. Stream wise bifurcation of water consumption is given in Table 7.



TABLE: 7

DETAILS OF WATER CONSUMPTION

Sr.

No

Particulars Existing Water

Consumption

(As per CCA-

No:-AWH-62500)

KL/Day

Proposed Water

Consumption

(As per proposed expansion)

KL/Day

Total

Water Consumption after

Expansion

KL/Day

Fresh Recycle Total Fresh Recycle Total

1. Domestic 0.5 1.5 0 2 2 0 2

2. Industrial

Process 0.25 1.75 3 4.75 2 3 5

Boiler 0.75 7.25 0 7.25 8 0 8

Cooling 0 10 0 10 10 0 10

Total

Industrial

1 19 3 22 20 3 23

TOTAL

(Domestic

+

Industrial)

1.5 20.5 3 23.5 22 3 25

3.9.5 MANPOWER

The manpower required for the project as well as during the construction/ commissioning activities

will be employed from the local area. The details are provided in Table 8.

TABLE: 8

DETAILS OF MANPOWER

Phase of Project Type of Labor No. of Worker

During construction Contractual 20

During commissioning Contractual 10

During operations Managerial 02

Skilled 10

3.10 MITIGATION MEASURES & EMP

Based on overall manufacturing & operation activities, the mitigation measures have been

proposed by the company for the control of the anticipated pollution load.

3.10.1 WASTEWATER MANAGEMENT



The category-wise bifurcation of the anticipated wastewater generation details is given in Table 9.

TABLE: 9

DETAILS OF WASTEWATER GENERATION

Sr.

No.

Particulars Existing Waste Water

Generation KL/Day (As

per CCA AWH -62500)

Proposed Waste

water

Generation

KL/Day

Total Waste

Water

Generation

after expansion

KL/Day

1. Domestic 0.4 0.6 1

2. Industrial

Process 0 4 4

Boiler 0 0 0

Cooling 0 0 0

Total Industrial 0 4 4*

TOTAL (Domestic +

Industrial)

0.4 4.6 5*

* Out of 5 KLD waste water generation , 4KLD generated waste water will be reused in process &

1 KLD domestic waste water will be disposed through Soak Pit/ Septic Tank. Hence, Unit will

maintain Zero Liquid Discharge

3.10.1.2 Wastewater Characteristics

Existing & proposed effluent characteristic before treatment and after treatment in ETP is covered

in as under.

TABLE: 10

DETAILS OF EXISTING AND PROPOSED EFFLUENT CHARACETERISTICS

BEFORE AND AFTER TREATMENT

Sr.

No. Parameters Units

Standards

prescribed

Before

Treatment After Treatment

1 pH -- 7 8 7

2

Total

Dissolved

Solids

mg/l 25 500 < 20

3 Ammonical

nitrogen mg/l 75 250 < 50

4 B.O.D.5

days at 20°C mg/l 1000 150 < 20

5 C.O.D. mg/l 3500 mg/l 4000 < 3500



3.10.1.3 Wastewater Treatment & Disposal

A detail of existing & proposed effluent treatment plant (ETP) is covered in Annexure-7.

3.10.2 GASEOUS EMISSIONS & CONTROL

The fuel consumption detail and air pollution control measures are covered under Table 11.

TABLE: 11

DETAILS OF FUEL GAS EMISSIONS

Existing Flue Gas Emission as per CCA -62500

Sr.

No.

Stack

attached

to

Stack

Height

(m)

Type of

fuel

Fuel

consumption

Type of

emission

Permissible

Limit

APCM

1. Boiler 11.5 Natural

Gas

100 NM3/Day PM

SO2

NO2

150 mg/Nm3

100 ppm

50 ppm

---

Proposed Flue Gas Emission

1. Steam

Boiler

(1 TPH)

30 m Natural

Gas

OR

33 NM3/hr

800

NM3/Day

PM

SO2

NO2

150 mg/Nm3

100 ppm

50 ppm

---

LDO/FO 25 Lit/Hr

2. TFH

(2,50,000

Kcal/Hr)

11 m Natural

Gas

OR

33 NM3/hr

800

NM3/Day

SPM

SO2

NO2

150 mg/Nm3

100 ppm

50 ppm

---

LDO/FO 25 Lit/Hr

3. D.G.Set

(100

KVA)

(1Nos.)

11 m Diesel 30 Liter/Hr SPM

SO2

NO2

150 mg/Nm3

100 ppm

50 ppm

Adequate

Stack Height

FLUE GAS EMISSION AFTER PROPOSED EXPANSION

1. Boiler 11.5 Natural

Gas

100

NM3/Day

PM

SO2

NO2

150

mg/Nm3

100 ppm

50 ppm

---

2. Steam

Boiler

(1 TPH)

30 m Natural

Gas

OR

33 NM3/hr

800

NM3/Day

PM

SO2

NO2

150

mg/Nm3

100 ppm

50 ppm

---

LDO/FO 25 Lit/Hr



3. TFH

(2,50,000

Kcal/Hr)

11 m Natural

Gas

OR

33 NM3/hr

800

NM3/Day

SPM

SO2

NO2

150

mg/Nm3

100 ppm

50 ppm

---

LDO/FO 25 Lit/Hr

4. D.G.Set

(100

KVA)

(1Nos.)

11 m Diesel 30 Liter/Hr SPM

SO2

NO2

150

mg/Nm3

100 ppm

50 ppm

Adequate Stack

Height

3.10.2.2 PROCESS EMISSIONS

The process gas emissions from the existing and proposed manufacturing activities are given in the

Table 12.

TABLE: 12

DETAILS OF PROCESS GAS EMISSIONS

Sr.

No.

Stack

Attached To

Stack

Height(m)

Air Pollution

Control System

Parameter Permissible

Limit

1. Fluid Bed

Dryer (1 Nos.)

30 m Bag Filter PM 150 mg/Nm

3

2. Tray Dryer (1

Nos.)

30 Bag Filter PM 150 mg/Nm

3

3. Vent attached

to reactor

25 Water scrubber

Charcoal Tower

H2S

VOC

40 mg/Nm3

---

4. Vent attached

to reactor

18 Water Scrubber &

Caustic Scrubber

Cl2 09 mg/Nm3

5. Vent attached

to reactor

HCL 20 mg/ Nm3

3.10.3 HAZARDOUS/ NON-HAZARDOUS WASTE MANAGEMENT

The following type of hazardous waste will be generated from the operational activities. All the

waste will be stored separately in a designated storage area.

TABLE: 13

DETAILS OF HAZARDOUS WASTE

Sr.

No.

Name of

Hazardous

Waste

Category Existing

Quantity as

per CCA

62500

MT/Year

Proposed

Quantity

MT/Year

Total

Quantity

after

proposed

expansion

MT/Year

Mode of Disposal



1. Effluent

Treatment Plant

Sludge

35.3 0 12 MT/Y 12 MT/Y Collection, Storage,

Transportation &

disposal at TSDF site.

2. Used Oil 5.1 0 0.2 MT/Y 0.2 MT/Y Collection, Storage,

Transportation & sale

to authorized vendor.

3. Empty Barrels/

Containers/

Liners

Contaminated

with hazardous

chemicals/ wastes

33.1 2.00 2.00

MT/Y

4.00 MT/Y Disposal by reuse or

incineration in common

incinerator of BEIL,

Ankleshwar

3.10.4 NOISE CONTROL & ODOUR

Ear plugs will be provided to the operating personnel in boiler room. Low noise generating

equipments will be selected. Adequate engineering controls will be implemented to avoid noise

pollution.

The following steps will be taken for odour control.

• Raw-material feeding will be carried out by pumps and in close loop system.

• All reactions will be taken in closed reactor system.

• Roof top ventilation will be provided in the entire plant area.

• Regular monitoring will be done of piping and fittings for checking of any leakages.

3.10.5 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS CHEMICALS

The storage and mode of transport of chemicals will be done as per detailed MSDS and chemical

hazards guide (NIOSH) for the hazardous chemicals.

Few chemicals to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

3.10.6 HEALTH AND SAFETY MEASURES

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

Physical hazards may manifest as fires, explosions, excessive temperatures, or the release of large

volumes of gas or toxic or flammable gases or vapors. According to Schedule 2 & 3 of MSIHC

Rules.



4.0 SITE ANALYSIS

4.1 CONNECTIVITY

Panoli estate is connected with Ankleshwar. Ankleshwar is known for Pigment and Pharmaceutical

Industry. Ankleshwar is connected by Indian National Highway 8 (Mumbai to New Delhi) and by

the Western Railway Division of Indian Railways. The railway division runs the broad gauge train

services to Rajpipla. The 133-year-old Golden Bridge connects Ankleshwar to Bharuch across

the Narmada on the station front while a new bridge connects the highway, the other bridge on the

highway is now ready to use. Ankleshwar railway station is centrally located at the intersection of

NH8 & Station Road. Ankleshwar City Bus stand is located on Station Road (i.e. located in the

City, the western section).Development projects of Ankleshwar Airport & City Bus are in last

stage.

4.2 LAND USE AND LAND OWNERSHIP

The proposed project site is located at Plot No. 906/23, GIDC Estate, Panoli, Dist: Bharuch, State:

Gujarat. The total plot area of the unit is 780 sq. meter. Land ownership is with project proponents.

The geographical location is Latitude:21°33’32.86”N,Longitude 72°59’25.24”E.

4.3EXISTING LAND USE

The proposed project site is located at Plot No. 906/23, GIDC Estate, Panoli, Dist: Bharuch, State:

Gujarat. The plot is notified by GIDC for industrial purpose.

4.4 EXISTING INFRASTRUCTURE

The project is located in a well-developed zone, which have all essential facilities such as well-

connected road network with ease of transportation, arrangement for supply of water and power to

industries, effluent disposal facilities etc.

4.5 SOIL CLASSIFICATION

The soils of the district are derived from the Deccan trap which is main rock formation of the

district. The soil of the district can be classified as light, medium and heavy according to depth,

texture and location. There is sandy loam to loamy in texture, brownish black in color.

4.6 CLIMATE DATA

Based on the meteorological data, wind rose have been prepared for the summer season period

between the OCTOBER 2016 to DECEMBER 2016. The wind rose diagram prepared from same

data is shown at Figure 3.



TABLE: 14

METEOROLOGICAL DATA

(Data from Indian Meteorological Department, Ahmadabad, Station:-Vadodara)

Month -- Temp. (°C) Relative

Humidity (%)

Wind Speed

km/hr

October-16 Min. 23 28 0

Max. 35 94 13

Average 29 61 6.5

November-16 Min. 20 24 0

Max. 34 51 10

Average 27 37.5 5

December-16 Min. 17 23 0

Max. 32 52 11

Average 24.5 37.5 5.5

FIGURE: 3

WIND ROSE DIAGRAM FOR PERIOD OF OCTOBER-2016 TO DECEMBER-2016

Observation: It was observed that wind is blowing mainly towards the SW direction from NE.

average wind speed was 2.38 m/s with calm winds recorded to be 10.6%.



4.7 SOCIAL INFRASTRUCTURE

Population density and sex ratio of Bharuch District was reported 238 persons/sq.km. and 920

females per 1000 males respectively in 2011 census report. Total literacy of Bharuch District was

found 81.51 %.The basic amenities like primary and secondary education schools, community

health workers, primary health sub centre, private practitioners, primary health centre, maternity

and child welfare, dispensaries, T.B clinic, family welfare centre, hospital, drinking water,

transportation facilities, electricity , telephone etc. are available.

5.0 PLANNING BRIEF

5.1 PLANNING CONCEPT

Panoli is largely an industrial area dominated by large scale industries, especially chemical Plants.

Government agencies provide many basic facilities like uninterrupted water supply, power and

road network.

5.2 POPULATION PROJECTION

As per provisional reports of Census India, Population of Bharuch District in 2011 is 1,551,019.

Population of male and female are 805,707 and 713,676 respectively. The sex ratio of Bharuch city

is 920 females per 1000 males.

In education section, total literates in Vadodara District are 2,893,080 of which 1,614,087 are

males while 1,278,993 are females. Average literacy rate of Vadodara district is 78.92%.

5.3 LAND USE PLANNING

The proposed project is in the established GIDC industrial area. This is not a prime agriculture

land.

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND

The M/s. Kalyani Corporation shall get water from GIDC water supply scheme. So there will be

no additional stress on ground water resources and there will be no adverse effect on the ground

water resources available in the nearby area.

The unit has proposed 80 KVA connected load form DGVCL. The transportation facilities will

also expect to improve due to increase in the movement of workers and raw material and finished

products.



5.5 AMENITIES/FACILITIES

The available basic amenities are as under:

Education Facilities:

All the villages have a minimum of one primary school.

Medical Facilities:

All the surrounding villages have medical facilities.

Drinking water Facilities & Power Supply:

All the villages have potable water supply and in 100% area the drinking water is supplied through

taps, wells and tube wells. All the villages have power supply facilities in the study region.

Post, Telegraph & Telephone facilities

The information collected clearly indicates that the infrastructural facilities are provided by

respective government agencies for the development of this area. For communication purpose, post

office and phones are available in most of the villages.

Transport Facilities:

Bus services are available in all the villages of the study region within 5 km area and are the most

preferable mode of transport in the region. Auto-rickshaw is also used as transport facility.

Villages are connected with paved roads. All the surrounding area is covered with 108 emergency

facilities.

6.0 PROPOSED INFRASTRUCTURE

6.1 PROCESSING AREA

The process area will cover plant area like GMP Block, Intermediate Block, ETP and utilities. The

process area covered by the unit at ground level will be 150 sq.m.

6.2 NON PROCESSING AREA

The non process area will cover Electrical panel room, CCOE area, Warehouse-solid & liquid,

TOC Room, canteen, water tanks-all, Cold Room, Security cabin & OHC Room, HT Yard and

surrounding area-utility & main, Admin Block, Scrap yard, open area near H2 plant, BHP Gully

and all roads and passages, contractor sheds, Parking area etc. The non process area covered by

unit at ground level will be around 500 sq. m.



6.3 GREEN BELT

Out of the total land area of 780 sq. meter approximately 111 sq. meter (14 %) will be utilized for

green belt development.

6.4 SOCIAL INFRASTRUCTURE

The availability of basic amenities is covered as under:

Training & Education: All the employees will be trained and educated periodically about the

hazardous nature of chemicals used in the process. Also, training for firefighting, work permit

system, first aid, safe handling of hazardous chemicals and integrating safety, in all activities.

Medical facility: Pre-employment medical checkup at the time of employment. In order to safe

guard the health of the employees, all the employees undergo periodic health checkup.

Drinking water: There will be provision of Aqua Guard/R.O. at different places to provide

purified water for drinking purpose.

Catering Service: The unit will provide basic food facility for workers.

Telegraph & Post: There will be provision of telephone, fax & internet facility.

Power supply: There will be total connected load of 80 KVA from DGVCL.

6.5 CONNECTIVITY

Ankleshwar estate is well connected by rail and road to rest of country.

6.6 DRINKING WATER MANAGEMENT

Average daily water consumption of unit will be 2 KL/Day for domestic purpose. The entire water

requirement will be meeting through GIDC water supply system.

6.7 SEWAGE SYSTEM

The sewage will be treated in soak pit.

6.8 INDUSTRIAL WASTE MANAGEMENT

The hazardous waste like ETP waste, Spent Oil and Discarded containers will be generated from

the proposed activity. The hazardous waste management and disposal is shown in Table 14.

6.9 SOLID WASTE MANAGEMENT



The record of hazardous and non Hazardous waste solid waste like Personal Protective Equipments

and Broken Glassware etc. will be mentioned.

6.10 POWER REQUIREMENT & SUPPLY

The unit will use total 80 KVA electricity connected load from DGVCL.

7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN

The proposed project is located in Plot No. 906/23, Panoli GIDC, Panoli, Dist: Bharuch, State:

Gujarat. There will be no any human settlement affected by proposed project. So, there is no

requirement of any R & R Plan.

8.0 PROJECT SCHEDULE & COST ESTIMATES

8.1 PROJECT IMPLEMENTATION SCHEDULE

TABLE: 15

PROJECT IMPLEMENTATION SCHEDULE

Project implementation schedule after getting NOC from GPCB

Sr. No. Activity Required Period

1. Civil work Immediately after getting NOC

2. Procurement of machinery 6 month after getting NOC

3. Eraction & installation of

machinery

Immediately after competition of activity no.2

4. Trial of machinery &

equipment

Within 1 months after competition of activity no.3

5. Commercial activity 6 months after competition of activity no.4

8.2 ESTIMATED PROJECT COST

Project cost for proposed expansion will be Rs. 110 Lacks. Details for estimated project cost are

covered in above Table no 7.

9.0 ANALYSIS OF PROPOSAL



All the manpower is utilized from local region around Ankleshwar. Company shall also try to

provide indirect employment opportunities by availing local contract services during transportation

during operational phase.

The company intends to donate 5% of the profit to agencies like NGOs or social welfare societies

for projects carried out in nearby village for their welfare and upliftment.

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