10” deluxe table saw with stand - harbor...

10” DELUXE TABLE SAW WITH STAND

Model 91484

ASSEMBLY AND OPERATING INFORMATION

3491 Mission Oaks Blvd., Camarillo, CA 93011Visit our Web site at http://www.harborfreight.com

TO PREVENT SERIOUS INJURY,READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

Copyright© 2004 by Harbor Freight Tools®. All rights reserved. No portion of thismanual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions, please call 1-800-444-3353.

SKU 91484 For technical questions, please call 1-800-444-3353.

PRODUCT SPECIFICATIONS

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, assembly,operating, inspection, maintenance and cleaning procedures, parts list and assemblydiagrams. Keep your invoice with this manual. Write the invoice number on the inside ofthe front cover. Keep this manual and invoice in a safe and dry place for future reference.

GENERAL SAFETY RULES

WARNING!READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result inelectric shock, fire, and/or serious injury.

SAVE THESE INSTRUCTIONS

WORK AREA

1. Keep your work area clean and well lit. Cluttered benches and dark areas inviteaccidents.

ITEM DESCRIPTIONElectrical Requirements 120 V / 60 Hz / 15 AMP

2.5 HP / Single Phase / 4500 RPM3-Prong Power Cord Plug

Recommended-Saw Blades SKU 36442: 10" Marathon Saw Blade / 40 Teeth(Saw Blade Not Included) SKU 36443: 10" Marathon Saw Blade / 60 TeethSaw Blades available for sale by SKU 36444: 10" Marathon Saw Blade / 80 TeethHarbor Freight Tools are shown SKU 38539: 10" Lifetime Carbide Blade, C2 Carbide, 40 Tto the right SKU 38544: 10” Lifetime Carbide Blade, C2 Carbide, 80 T

All 10” Saw Blades w/ 5/8” Round Arbor Hole & Rated at 4500 RPM Minimum

Blade Tilt Capacity Maximum 45°Cutting Capacity 3" Thick @ 90° / 2-1/2" Thick @ 45°Fence Dimensions 16-5/8" x 2"Maximum Blade Height 3-1/8"Fence From Blade Maximum 20-5/8" (Right)

Maximum 14-1/4" (Left)Spindle Thread 5/8" - 18Tilting Arbor 0° to 45°Miter Gauge Scale 0° to 60° Left and RightTable Dimensions 16-1/4" x 25-3/4"Extension Wing Dimensions 16-1/4" x 9-3/4"Support Tube Adjustment 3-1/4" Up To 9" From TableStand Dimensions 27-5/8" x 26-5/8" x 23"Overall Dimensions 38-1/2" x 35-5/8" x 29-1/4"Gross Weight 74.65 PoundsAccessories Stand Assy. / Push Stick / Miter Gauge

Blade Removal Tools / Table Extension

REV 11/04


2. Do not operate power tools in explosive atmospheres, such as in the presenceof flammable liquids, gases, or dust. Power tools create sparks which may ignitethe dust or fumes.

3. Keep bystanders, children, and visitors away while operating a power tool.Distractions can cause you to lose control. Protect others in the work area fromdebris such as chips and sparks. Provide barriers or shields as needed.

ELECTRICAL SAFETY

4. Grounded tools must be plugged into an outlet properly installed and groundedin accordance with all codes and ordinances. Never remove the groundingprong or modify the plug in any way. Do not use any adapter plugs. Checkwith a qualified electrician if you are in doubt as to whether the outlet is properlygrounded. If the tools should electrically malfunction or break down, groundingprovides a low resistance path to carry electricity away from the user.

5. Double insulated tools are equipped with a polarized plug (one blade is widerthan the other). This plug will fit in a polarized outlet only one way. If the plugdoes not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug inany way. Double insulation eliminates the need for the three wire groundedpower cord and grounded power supply system.

6. Avoid body contact with grounded surfaces such as pipes, radiators, ranges,and refrigerators. There is an increased risk of electric shock if your body isgrounded.

7. Do not expose power tools to rain or wet conditions. Water entering apower tool will increase the risk of electric shock.

8. Do not abuse the Power Cord. Never use the Power Cord to carry the tools orpull the Plug from an outlet. Keep the Power Cord away from heat, oil, sharpedges, or moving parts. Replace damaged Power Cords immediately. DamagedPower Cords increase the risk of electric shock.

9. When operating a power tool outside, use an outdoor extension cord marked“W-A” or “W”. These extension cords are rated for outdoor use, and reduce the riskof electric shock.

PERSONAL SAFETY

10. Stay alert. Watch what you are doing, and use common sense when operatinga power tool. Do not use a power tool while tired or under the influence ofdrugs, alcohol, or medication. A moment of inattention while operating powertools may result in serious personal injury.


11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keepyour hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,or long hair can be caught in moving parts.

12. Avoid accidental starting. Be sure the Power Switch is off before plugging in.Carrying power tools with your finger on the Power Switch, or plugging in powertools with the Power Switch on, invites accidents. Make sure you are prepared tobegin work before turning the Power Switch (207) “ON”.

13. Remove adjusting keys or wrenches before turning the power tool on. Awrench or a key that is left attached to a rotating part of the power tool may result inpersonal injury.

14. Do not overreach. Keep proper footing and balance at all times. Proper footingand balance enables better control of the power tool in unexpected situations.

15. Always wear eye, hearing, and breathing protection. Wear ANSI approvedsafety impact eye glasses, ANSI approved hearing protectors, and ANSIapproved dust mask or respirator when using this product. Also, nonskidsafety shoes and a hard hat must be used for appropriate conditions.

TOOL USE AND CARE

16. Use clamps (not included) or other practical ways to secure and support theworkpiece to a stable platform. Holding the work by hand or against your body isunstable and may lead to loss of control.

17. Do not force the tool. Use the correct tool for your application. The correct toolwill do the job better and safer at the rate for which it is designed. There are certainapplications for which this saw was designed. Do not use this saw to do the work ofa larger saw. Do not use this product for a purpose for which it was not intended.

Do not force the material into the Saw Blade when cutting. Apply moderatepressure, allowing the Saw Blade to cut without being forced.

18. Do not use the power tool if the Power Switch does not turn it on or off. Anytool that cannot be controlled with the Power Switch is dangerous and must bereplaced.

19. Disconnect the Power Cord Plug from the power source before makingany adjustments, changing accessories, or storing the tool. Suchpreventive safety measures reduce the risk of starting the tool accidentally.

20. Store idle tools out of reach of children and other untrained persons. Toolsare dangerous in the hands of untrained users.


WARNING!

Improperly connecting the grounding wire can result in the risk of electricshock. Check with a qualified electrician if you are in doubt as to whether theoutlet is properly grounded. Do not modify the power cord plug provided with

the tool. Never remove the grounding prong from the plug. Do not use thetool if the power cord or plug is damaged. If damaged, have it repaired bya service facility before use. If the plug will not fit the outlet, have a proper

outlet installed by a qualified electrician.

GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS

1. Tools marked with “Grounding Required” have a three wire cord and three pronggrounding plug. The plug must be connected to a properly grounded outlet. If thetool should electrically malfunction or break down, grounding provides a low resis-tance path to carry electricity away from the user, reducing the risk of electric shock.(See Figure A, next page.)

2. The grounding prong in the plug is connected through the green wire inside thecord to the grounding system in the tool. The green wire in the cord must be the onlywire connected to the tool’s grounding system and must never be attached to anelectrically “live” terminal. (See Figure A.)

21. Maintain tools with care. Keep cutting tools sharp and clean. Properlymaintained tools with a sharp cutting edge are less likely to bind and are easier tocontrol. Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.

22. Check for misalignment or binding of moving parts, breakage of parts, andany other condition that may affect the tool’s operation. If damaged, have thetool serviced before using. Many accidents are caused by poorly maintainedtools.

23. Use only accessories that are recommended by the manufacturer for yourmodel. Accessories that may be suitable for one tool may become hazardous whenused on another tool.

SERVICE

24. Tool service must be performed only by qualified repair personnel. Service ormaintenance performed by unqualified personnel could result in a risk of injury.

25. When servicing a tool, use only identical replacement parts. Follow instructionsin the “Inspection, Maintenance, And Cleaning” section of this manual. Use ofunauthorized parts or failure to follow maintenance instructions may create a risk ofelectric shock or injury.

GROUNDING


3. Your tool must be plugged into an appropriate outlet, properly installed and groundedin accordance with all codes and ordinances. The plug and outlet should look likethose in the following illustration. (See Figure A.)

FIGURE A

DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS

4. Tools marked “Double Insulated” do not require grounding. They have a specialdouble insulation system which satisfies OSHA requirements and complies withthe applicable standards of Underwriters Laboratories, Inc., the CanadianStandard Association, and the National Electrical Code. (See Figure B.)

5. Double insulated tools may be used in either of the 120 volt outlets shown in thefollowing illustration. (See Figure B.)

FIGURE B


EXTENSION CORDS

1. Grounded tools require a three wire extension cord. Double Insulated toolscan use either a two or three wire extension cord.

2. As the distance from the supply outlet increases, you must use a heavier gaugeextension cord. Using extension cords with inadequately sized wire causes aserious drop in voltage, resulting in loss of power and possible tool damage.(See Figure C)

3. The smaller the gauge number of the wire, the greater the capacity of the cord.For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.(See Figure C, and Figure D.)

4. If using more than one extension cord to make up the total length, make sureeach cord contains at least the minimum wire size required.

5. If you are using one extension cord for more than one tool, add the nameplateamperes and use the sum to determine the required minimum cord size.(See Figure C, and Figure D.)

6. If you are using an extension cord outdoors, make sure it is marked with thesuffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.

7. Make sure your extension cord is properly wired and in good electrical condition.Always replace a damaged extension cord or have it repaired by a qualifiedelectrician before using it.

8. Protect your extension cords from sharp objects, excessive heat, and damp orwet areas.

RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120 VOLT)

NAMEPLATEAMPERES

(At Full Load)

EXTENSION CORD LENGTH

25Feet

50Feet

75Feet

100Feet

150Feet

0 – 2.0 18 18 18 18 162.1 – 3.4 18 18 18 16 143.5 – 5.0 18 18 16 14 125.1 – 7.0 18 16 14 12 12

7.1 – 12.0 18 14 12 10 -12.1 – 16.0 14 12 10 - -16.1 – 20.0 12 10 - - -

* Based on limiting the line voltage dropto five volts at 150% of the rated amperes.FIGURE C


SYMBOLOGY

V ~A

xxxx/min.

Double Insulated

Canadian StandardsAssociation

UnderwritersLaboratories, Inc.

Volts Alternating Current

Amperes

No Load Revolutionsper Minute (RPM)

no

SPECIFIC SAFETY RULES

1. Maintain labels and nameplates on the Saw. These carry important information.If unreadable or missing, contact Harbor Freight Tools for a replacement.

2. Industrial applications must follow OSHA requirements.

3. Check for damaged parts. Before using this product, carefully check that it willoperate properly and perform its intended function. Check for damaged parts andany other conditions that may affect the operation of this product. Replace or repairdamaged or worn parts immediately.

4. Do not use this tool for cutting metals or brittle materials. Do not cut dangerousmaterials, such as asbestos which can cause harmful dust or vapors.

5. Allow the Saw Blade to spin up to full speed before feeding wood into it. Whenturning it off, allow the Saw Blade to spin down and stop on its own. Do not pressagainst the Saw Blade to stop it.

6. Never pass hands directly over the Saw Blade when cutting the workpiece.Push the workpiece into the Saw Blade, using the Push Stick (68).

7. Never attempt to remove material stuck in the moving parts of the Table Sawwhile it is plugged in and running.

8. Turn off the Table Saw if the woodstock is to be backed out of an uncompletedcut.

9. Always feed the woodstock into the Saw Blade and against its rotation.

10. Make sure the woodstock is supported at all times while sawing. Use a RollerStand (not provided) with larger woodstocks if necessary.


11. Before trying new or complicated techniques, study the procedure, andpractice with scrap wood.

12. Make sure the woodstock is free from loose knots, flaws, nails, and from anyother foreign objects that could damage the Saw Blade or cause “kickback”.

13. Causes and operator prevention of “kickback”: Kickback is a sudden reactionto a pinched, bound, or misaligned Saw Blade, causing an uncontrolled woodstockto lift up and out of the Table Saw toward the operator. When the Saw Blade ispinched or bound tightly by the kerf closing down, the Saw Blade stalls and themotor reaction drives the tool rapidly back toward the operator. If the Saw Bladebecomes twisted or misaligned in the cut, the teeth at the back edge of the SawBlade can raise the workpiece (walk-up), and eject it towards the operator. Kickbackis a result of tool misuse and/or incorrect operating procedures or conditions andcan be avoided by taking proper precautions as given below:

• Maintain control of the woodstock at all times. Never allow the woodstock torest on the moving Saw Blade without holding on to it.

• When the Saw Blade is binding, or when interrupting a cut for any reason,turn off the Power Switch and hold the woodstock motionless on the TableSaw until the Saw Blade comes to a complete stop. Never attempt to removethe woodstock from the Table Saw or pull the woodstock backward while theSaw Blade is in motion or kickback may occur. Investigate and take correctiveactions to eliminate the cause of Saw Blade binding.

• When restarting a woodstock on the Table Saw, center the Saw Blade in thepre-cut kerf and check that the saw teeth are not engaged into thewoodstock. If the Saw Blade is binding, the woodstock may walk up or kickbackfrom the workpiece as the Table Saw is restarted.

• Support large panels to minimize the risk of Saw Blade pinching andkickback. Large panels tend to sag under their own weight. Supports must beplaced under the panel and near the outer edge of the panel.

• Do not use a dull or damaged Saw Blade. Unsharpened or improperly setSaw Blades produce a narrow kerf causing excessive friction, Saw Blade bindingand kickback.

• Never use the Fence Assembly (105) as a guide when crosscutting.

• Never rip a woodstock that is twisted or warped, or does not have a straightedge to guide along the Rip Fence.

• Push the wood stock past the Saw Blade prior to releasing the woodstock.

14. Check all guards for proper operation before each use. Never disable anyguards. Do not operate the Table Saw if the Guard Assembly does not move freelyand close instantly. Before each use, raise the Guard Assembly and make sure itmoves freely and does not touch the Saw Blade or any other part, in all angles anddepths of cut.


15. Always use the proper size and type of Saw Blade (3) (not included):A 10” M2 Molybdenum Tipped (40 Tooth) Blade rated at a minimum 4500 RPM.

16. Never perform layout, assembly, or setup work on the Table of the Table Sawwhen the machine is running.

17. Always disconnect the Table Saw from its electrical outlet before performingany services, maintenance, or cleaning such as leaving the work area, movingthe tool from one location to another, changing Saw Blades, cleaning sawdust fromthe unit, etcetera.

18. Before use, the Table Saw should be placed on a flat, stable floor surface,capable of supporting the weight of the tool and workpiece, and any additionalpressure caused by working on it.

19. WARNING! Some dust created by power sanding, sawing, grinding, drilling, andother construction activities, contain chemicals known (to the State of California) tocause cancer, birth defects or other reproductive harm. Some examples of thesechemicals are:

(a) Lead from lead-based paints;

(b) Crystalline silica from bricks and cement or other masonry products;

(c) Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type ofwork. To reduce your exposure to these chemicals; work in a well ventilated area,and work with approved safety equipment, such as those dust masks that arespecially designed to filter out microscopic particles. (California Health & SafetyCode 25249.5, et seq.)

20. WARNING! People with pacemakers should consult their physician(s) before usingthis product. Electromagnetic fields in close proximity to a heart pacemaker couldcause interference to or failure of the pacemaker.

UNPACKING

When unpacking, check to make sure all parts shown on the Parts Lists on pages 20-22 are included. If any parts are missing or broken, please call Harbor Freight Tools atthe number shown on the cover of this manual as soon as possible.


ASSEMBLY INSTRUCTIONS

NOTE: For additional references to the parts listed in the following pages, refer to theAssembly Diagrams on pages 23-26 of this manual.

To Assemble The Stand:

1. NOTE: Use the Round HeadBolts (231), Washers (232), andNuts (233) supplied in the hardwarekit to assemble the Stand. Do nottighten the hardware until theStand is completely assembled.(See Figure D.)

2. Attach the Short Top Plates (234) tothe Legs (235). (See Figure D.)

3. Attach the Short Support Plates (236)to the Legs (235). (See Figure D.)

4. Place the Long Top Plates (237) overthe Short Top Plates (234). Then,attach the Long Top Plates to theLegs (235). (See Figure D.)

5. Attach the Long Support Plates (238) to the Legs (235). Tap the Rubber Feet(239) onto the bottom of the Legs (235). Level the assembled Stand. Then,tighten all hardware. (See Figure D.)

(231)(232)

(233)

(235)

(234) (237)

(236)

(235)

(239)

(238)

(235)

(239)

(239)

(234)

(238)

(235)

(236)

(237)

(239)

FIGURE D

To Attach The Table Saw To The Stand:

1. With assistance, place the Table Saw onto theStand. Align the four mounting holes at the baseof the Table Saw with the four mounting holes ateach corner of the Stand. (See Figure E.)

2. Secure the Table Saw to the Stand, using fourHex Bolts (240), four Washers (241), and fourNuts (242). (See Figure E.)

(240)

(241)(242)

FIGURE E


To Install A Saw Blade:

1. WARNING! Prior to installing a Saw Blade (not included), make surethe Table Saw is disconnected from its electrical power source. Tohelp prevent injury, heavy work gloves are recommended whenreplacing the blade.

2. Unscrew the two Bolts (133) located on the Block Board (135), and remove theBlock Board to expose the Saw Blade opening. (See Figure F.)

Warning! Be very careful during blade tightening and looseningto avoid contact with the blade. Wear heavy duty work gloves.

3. Carefully reach into the Saw Blade opening and remove the Shaft Nut (1) andOuter Flange (2), avoiding contact with the Saw Blade (3). (See Figure F.)

4. Insert the Saw Blade (3) at a slight angle (10°) and place the Blade on the Shaft (6).NOTE: Make sure the teeth of the Saw Blade are pointing toward the FRONT ofthe Table Saw. Follow the directional arrow shown on the Saw Blade when mountingthe Blade. (See Figure F, and Figure H next page.)

5. Place the Outer Flange (2) onto the Shaft (6). Next, hand tighten the Shaft Nut (1)onto the Shaft. (See Figure F.)

6. In order to keep the Saw Blade (3) from turning during this step, use the Open-endSpanner (66) to hold the Inner Flange (4). Then while holding the Open-end Spannerfirmly in place, wrench tighten the Shaft Nut (1) with the

SHAFT (6)SHAFT NUT (1)

OUTER FLANGE (2)

BOLT (133)

TABLE INSERT (135)

BOLT (133)

FENCE ASSY. (105)

FIGURE FSAW BLADE (3) INNER FLANGE

(4)


SAW BLADE(3)

FRONT OFTABLE SAW FIGURE H

To Attach The Blade Guard Assembly:1. WARNING! Prior to installing the Blade Guard Assembly (69), make sure the

Table Saw is disconnected from its electrical power source.

2. Put the Guard Assembly in place over the table. The Guard Assembly attaches tothe mounting post shown in Figure I. Simply slip the Guard Assembly over themounting post. Place a Spring Washer (81), Plain Washer (83), and Big Washer(80) over the Six-Corner Bolt (82) and thread into the end of the Hinge Board (79).See Figure J.

3. Tighten the 4 Hex Head Screws (84) to secure theguard bracket in place. (See Figure K, next page.)

4. To adjust the height of the Blade Guard Assembly (69),loosen the Six-Corner Bolts (87). Raise the BladeGuard Assembly to the desired height. Then, retightenthe Six Corner Bolts.

5. After making any adjustments to or installing theBlade Guard Assembly (69), make sure that theGuard is aligned properly and doesn’t contactthe Blade.

FIGURE J

FIGURE I

MountingPost

Spanner (67) onto the Shaft (6) to secure the Saw Blade. Position your hand wellaway from the blade teeth to avoid injury if your hand was to slip while tightening.Once the Saw Blade (3) is secured onto the Shaft (6), replace the Table Insert(135) and the two Bolts (133). (See Figures F, G, and H.)

FIGURE G

(66)

(67)

REAR OFTABLE SAW

(See Figure L, next page.)


FIGURE K

FIGURE L

To Attach The Fence Assembly:

1. CAUTION! Prior to installing the Fence Assembly (105), make sure the TableSaw is disconnected from its electrical power source.

2. To attach the Fence Assembly (105) to the Table (138), raise theFence Handle (110) to a horizontal position. Slip the Ruler Base(116) of the fence over the front edge of the Table.(See Figure M)

3. Slip the Back Nip Board (120) of the FenceAssembly onto the top/rear edge of the Table,lowering the Fence Assembly all the way ontothe Table (138). Then, lock the Fence Assemblyin position by lowering the Fence Handle (110)to a vertical position. (See Figure N)

FENCE ASSY. (105)

FENCE HANDLE (110)(UNLOCKED POSITION)

FIGURE N

BLADE GUARD ASSY. (69)

FIGURE M

TensionAdjustment Screw


OPERATING INSTRUCTIONS

To Adjust The Angle Of The Saw Blade:

1. The Table Saw is capable of making cuts from 90 degrees to 45 degrees.

2. The Table Saw also features an Angle Scale and Angle Indicator on the front side ofthe unit. (See Figure O.)

BLADE GUARDASSY. (69)

SAW BLADE (3)(not included)

RULER BASE(116)

LOCK KNOB (195)

GRADUATIONSCALE

ANGLE INDICATOR

ANGLESCALE

FENCE HANDLE (110)(LOCKED POSITION)

FENCE ASSY. (105)

FIGURE O

CIRCUITBREAKER

(206)

POWER SWITCH(207)

ANGLE WHEEL(198)

3. To adjust the angle of the Saw Blade (3), unlock the Lock Knob (195) by turning itcounterclockwise. Push the Angle Wheel (198) inward to engage the gear, thenturn it until the red pointer indicates the desired angle. Then, turn the Lock Knobclockwise to lock the Saw Blade in position. (See Figure O.)

4. Note that the socket head screws in the table top (Figure P) are used to adjustthe 0 degree and 45 degree positive stops.

0 DEGREE 45 DEGREE

FIGURE P


To Adjust The Width Of A Cut:

1. The width of a cut is achieved by moving the Fence Assembly (105) to the right orleft. (See Figure O.)

2. The Table Saw features a Graduation Scale on the front of the unit. The Scale’smeasurements are in both inches and metric increments. (See Figure O.)

3. To position the Fence Assembly (105) for the desired width of a cut, unlock theFence Handle (110) by raising it upward. (See Figure O.)

4. Place the workpiece on the Table Saw against the Fence Assembly (105). Next,slide the workpiece, and the Fence Assembly, to the right or left until the left side ofthe Ruler Base (116) indicates on the Graduation Scale the desired width to be cut.Then, lock the Fence Assembly in place by lowering the Fence Handle (110).

HEIGHT WHEEL (44)

FIGURE Q

SIDE VIEWTo Raise And Lower The Saw Blade:

1. When cutting, the top edge of the SawBlade (3) should rise about 1/4” abovethe top edge of the workpiece.

2. To raise the height of the Saw Blade (3),push in on the Height Wheel (44) to en-gage the gear. Next, turn the HeightWheel clockwise until the desired heightis acquired. (See Figure Q.)

3. To lower the height of the Saw Blade (3),turn the Height Wheel (44) counterclock-wise until the desired height is acquired.(See Figure Q.)

(See Figure O.)

To Adjust The Support Tube:

1. The Support Tube (129) may be adjusted outward from the rear of the Table(138) to provide additional support when cutting longer workpieces.(See Figure R, next page.)

2. To adjust the Support Tube (129) loosen the four Lock Knobs (225) located onthe underside of the Support Tube assembly. (See Figure R.)

3. Pull the Support Tube (129) out from the rear of the Table (138) to accommodatethe length of the workpiece. Then, tighten the four Lock Knobs (225) to lock the


3. When ripping, always use the Fence Assembly (105). This improves the accuracyof the cut, and reduce the chance of Saw Blade binding.

4. Never pass hands directly over the Saw Blade (3) when cutting the workpiece.Always push the workpiece into the Saw Blade, using the Push Stick (68).

5. At the start of the cut, the left hand holds the workpiece firmly on the Table (138)and against the Fence Assembly (105), The right hand, with the aid of the PushStick (68), pushes the workpiece toward the turning Saw Blade (3).(See Figure S, next page.)

6. After the cut is under way the right hand, with the aid of the Push Stick (68), continuespushing the workpiece forward. Just before the cut is near completion move theleft hand safely away from the workpiece and the Saw Blade (3). Then, continuepushing the workpiece into the Saw Blade, with the Push Stick, until the cut iscomplete. (See Figure S.)

7. Once the cut is complete, continue to maintain control of the workpiece. Turn thePower Switch (207) to its OFF position. Then, wait until the Saw Blade (3)completely stops rotating before removing the workpiece.(See Figure O.)

FIGURE R

Support Tube in place.(See Figure R.)

SUPPORTTUBE(129)

LOCKKNOB(225)

Proper Placement Of Hands During TheCutting Process:

WARNING!

Review all warnings, especially theSpecific Safety Rules found onpage 8, before performing any cut-ing procedures.

1. Always keep all safety guards in placeand in proper working order.

2. Use the Push Stick (68) or an Aux-iliary Handle (not included) only whenripping widths of 2” to 6”. Use a PushBlock (not included) when ripping widths under 2”. Refer to Figure T, nextpage, for instructions on how to make and use a Push Block.


BLADE GUARD ASSY. (69)

SAW BLADE (3)

WORKPIECE

CUT LINE

PUSH STICK (68)

TOP VIEW OF TABLE

FENCE ASSY. (105)

FIGURE S

Table Saw Overload Protection:

1. The Table Saw is equipped with a Circuit Breaker (206). If the motor shuts off orfails to start due to overloading (cutting stock too fast, using a dull Saw Blade (3),low voltage, using the Table Saw beyond its capacity, etc.), turn the Power Switch(207) to its OFF position. Let the motor cool three to five minutes, and push theCircuit Breaker button which will reset the overload device. The motor can then beturned on again in the usual manner. (See Figure U, next page.)

TABLE INSERT (135)

REV 11/04

To Build a Push Block (not included)(constructed out of 3/8” wood stock; for use when ripping widths under 2”)

5”

12”

4-3/4”

2”

1/4”

12”

2”

5”

4”

1/4”2”

3/8”

WOODSCREWS

WARNING!When using wood screws,

locate the screws so they willnot accidently come in contact

with the saw blade.

Assemble Push Blockwith glue and wood screws(see warning to the right).

Top view

FIGURE T


INSPECTION, MAINTENANCE, AND CLEANING

1. WARNING! Always disconnect the Table Saw from its electricalpower supply source before performing any inspection, mainte-nance, or cleaning procedure.

2. Before each use, inspect the general condition of the Table Saw. Inspect the PowerSwitch, Power Plug and Cord assembly, and extension cord (if used) for damage.Check for loose screws, misalignment, binding of moving parts, broken, cracked,or improper mounting of the Saw Blade (3), broken parts and any other conditionthat may affect its safe operation. If abnormal noise or vibration occurs, turn off theTable Saw immediately and have the problem corrected before further use.Do not use damaged equipment.

3. Remove cut-off pieces and scraps from the Table before starting the Table Saw.Before cutting, ensure the machine is switched off. While the Saw Blade (3) iscompletely stopped; unplug the machine, remove the Blade following the instructionson pages 12 and 13, and remove all debris. Warning! Allowing sawdust, scraps,or other debris to accumulate can cause a fire, resulting in severe personalinjury or property damage.

4. With a brush, soft cloth, or vacuum, remove all sawdust from the Table Saw.Do not use solvents to wipe off the Table Saw, as damage may result. If necessary,wipe with a damp cloth. You may use a mild detergent. Warning! Do not introducewater into the electric motor through the motor vents.

5. Once clean, lubricate all moving parts with a light oil.

6. When storing, keep the Table Saw covered with a cloth cover.

POWER SWITCH (207)CIRCUIT BREAKER

(206)

FIGURE U

SAFETY KEY

The Power Switch Safety Key:

1. The Power Switch (207) features a Safety Key to prohibit unauthorized peoplefrom turning on the Table Saw. To use this feature, turn the Power Switch to itsOFF position. Then, remove the Safety Key and store it in a safe location. TheSafety Key must be reinserted in the Power Switch to turn on the Table Saw.(See Figure U.)


PARTS LIST

Crossed orbiter bolt

Crossed orbiter bolt

(not included)

Backstop

Shaft

Blade guard assembly

Anti Kickback Teeth


PARTS LIST - CONT.

Fence Assembly

Table

Miter Gauge Ass’y

Table Insert


PARTS LIST - CONT.

Hex Bolt

Dado Insert


ASSEMBLY DIAGRAMNOTE:

Some parts are listed and shown for illustration purposes only, and are not available individuallyas replacement parts.


ASSEMBLY DIAGRAM - CONTINUED

NOTE:Some parts are listed and shown for illustration purposes only, and are not available individually

as replacement parts.

69


ASSEMBLY DIAGRAM - CONTINUEDNOTE:

Some parts are listed and shown for illustration purposes only, and are not available individuallyas replacement parts.


ASSEMBLY DIAGRAM - CONTINUED

NOTE:Some parts are listed and shown for illustration purposes only, and are not available individually

as replacement parts.

234

234

235

235

235

235

237

237

238

238

236

236

239

239

239

239

231: ROUND HEAD BOLT NOT SHOWN.232: WASHER NOT SHOWN.233: NUT NOT SHOWN.240: HEX SCREW NOT SHOWN.241: WASHER NOT SHOWN.242: NUT NOT SHOWN.

PLEASE READ THE FOLLOWING CAREFULLYTHE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THISMANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTORMAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHEIS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TOREPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOREXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BEUNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THEBUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THEORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HERINSTALLATION OF REPLACEMENT PARTS THERETO.

10” deluxe table saw with stand - harbor...

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