1. use of this drawing is controlled by the ... panel control panel options option qsk95 1 control...

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE

THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) ISCONFIDENTIAL AND PROPRIETARY AND SHALL NOT BE DISCLOSED TOOTHERS IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS,OR USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.

CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678

DIMENSIONING AND TOLERANCINGPER

REF. ITEM NO.:

ENGR. STD.:

C1

C3

C8

C9

C10

X4

HC1

HC3

HC8

HC9

HC10

HC41

HC31HC32HC33

QSK95

GEAR OIL PRESSURE OPTION

CPCONTROLPANEL

CONTROL PANEL OPTIONS

QSK95OPTION

1 CONTROL PANEL

2 CONTROL PANELS

3 CONTROL PANELS

GEAR OILPRESSURESENDER

J1939

BATTERY

ENGINECONTROLMODULE

IND.CYLINDEREXHAUST GASTEMP.SENSORS

DETAILS SHOWN ON WIRING DIAGRAM BULLETINS:

MAY ORDER WITH CREDIT CARD FROM:

GANNETT PUBLISHING

PHONE NO.:(800)646-5609 OR (812)377-6540

ENGINEHARNESS

HC21PRE-LUBESYSTEM

STARTERSOLENOID

CUSTOMERINTERFACE BOX(CIB)

CUSTOMERSUPPLIED(SEE PAGE 30NOTE1)

QSK95

REMOTE (BACKUP THROTTLE ASSEMBLY)

QSK95

MAIN THROTTLE ASSEMBLYC21

C23

C17

C19

C22

C24

C18

C20

PIGTAIL HARNESSES-1M(INCLUDED WITH THROTTLE OPTIONS)

REMOTEDISPLAYPANEL

CPCONTROLPANEL

REMOTEDISPLAYPANEL

NEXTREMOTESTATION

C COMMAND ELITE PLUS - PANEL SYSTEM OUTLINE

SEE PAGE 31 NOTE 10

C51

SERVICETOOL

ELITE DISPLAY/REMOTE PANEL OPTIONS

QSK95OPTION

HC22

C2HC2

RP RP

X5

Ethernet

Ethernet

Power Power

MAIN STATIONREMOTE PANEL OPTIONS

SECONDARY STATIONREMOTE PANEL OPTIONS

CUSTOMERSUPPLIED(SEE PAGE 30NOTE1)

QSK95

CUSTOMER INTERFACE BOX

MANDATORY OPTION

QSK95

PRE-LUBE OPTION

QSK 95

ENGINE TO CIB HARNESSES

Location Voltage

C11 HC11C4

HC4

NOTE 4

QSK95

LENGTH(M)

EA 7008

EA 7009

EA 7005

5

10

15

PL7717 RB on Engine 480VAC

SD 7035

EG 7009

EG 7012

EG 70131 RP

2 RPs

3 RPs

EG 7010

EG 7017

EG 7018

SD 7038

MS 7002

EG 7019

24 VOLT

QSK95

EXHAUST GAS TEMPERATURE OPTION

SD 7024

QSK95 SD 7046

GEAR OIL TEMPERATURE OPTION

GEAR OILTEMPERATURESENDER

QSK95

Oil Mist Detection Option

SD 7034

Oil Mist DetectionSensor

Alarm and Safety Sensors

1 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009

CAUTION: THIS DRAWING IS INCOMPLETE AND NOT INTENDED FOR COMMUNICATION OR USE AS A RELEASED DRAWING. USE IN-PROCESS STAMPING FUNCTION IN PLM TO COMMUNICATE IN-PROCESS DRAWINGS. REVISION: 00 RELEASE: 160272-374

1. USE OF THIS DRAWING IS CONTROLLED BY THE TERM OF A DESIGN RESPONSIBILITY AGREEMENT BETWEEN CUMMINS AND AUTO MASKIN. THIS AGREEMENT IS STORED IN ARIBA CONTRACT WORKBENCH UNDER CONTRACT ID CW213295.

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

PRODUCT INFORMATION

FOR

FOR

ORDER NO.

DRAWING NO.

SYSTEM VOLTAGE

PROTECTIVE EARTH

RATED MAX. CURRENT

AUX. VOLTAGE

ENCLOSURE RATING

ELECTRICAL SHOCK PROTECTION

OPERATING CONDITIONS

TO BE OPERATED BY

CABINET SIZE [mm] (WxHxD)

TOTAL WEIGHT [kg]

DRAWING DATE

PRODUCED ACCORDING TO EN-60439-1

Produced by

NO-2013 SKJETTENHVAMSVINGEN 22

Tel:+47 64845200www.auto-maskin.com

NORWAY

QSK95

C Command Elite Plus

NA

2000623

24VDC

NA

40A

24VDC

IP56

NA

INDOOR

AUTHORIZED PERSONNEL ONLY

600x1000x260

57

3/23/2015

2 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

Relay contact

Fuse

Circuit breaker

Switch maintained

Pushbutton momentary

Normally openContact

Normally Closed Contact

Normally OpenSensor

Normally Closed Sensor

4-20mA sensor

Magnetic Pickup sensor

Pt100 sensor

Resistor

Contact set Relay

Chassis connection

Connector point

Terminal point

NOTE: ALL CABLES ARE 0.5 mm² / 20 AWGIF NOT MARKED DIFFERENTLY

Power On Lamp

t

3 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

CIB

ENGINE

C1 C2 C3

C8

C9

C10

X4

CUSTOMER INTERFACE

WH1 WH2 WH3

ETHERNETSWITCH

C51

SERVICE CONNECTOR

C4

WH4

C11

X6

SHUTDOWN SWITCH INPUTS

DCU 410E

EMERGENCY STOPPOWER SWITCH

OFF ON

RP

RP

RP

RJ45

RJ45

RJ45

2x 1.5 mm², POWER TO RP REMOTE PANELS

CAT5, ETHERNET CABLE



X5

CUSTOMER INTERFACE

4 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


CIB SCHEMATICS

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

10 mm² 8 AWG

6 mm² 10 AWG

0.5 mm² 20 AWG

0.5 mm² 20 AWG

1.5 mm² 16 AWG

1.5 mm² 16 AWG

6 mm² 10 AWG

0.5 mm² 20 AWG

24V/20A

6ACABPWR

2ASDU

2A

2A

DCUPRI

DCU SEC

GROUNDBAR

GROUND24VDCBACKUPSOURCE

24VDCMAINSOURCE

SECURED24V SUPPLIES

WIREDBY CUSTOMER

/

/

/

ECM 32A

/ // /

//

/

/ /// 10 mm²8 AWG

6 mm²10 AWG

24V/20A

24V/20A

24V/20A

/

/

//

//

//

//

6 mm²10 AWG

PLEASE SEE NOTES 1,2,3,4, pg. 30

IN1 +IN2 +

IN1 -IN2 -

OUT +OUT +

IN1 +IN2 +

IN1 -IN2 -

OUT +OUT +

OUT -

OUT -

+ + ++

- - - -

0.5 mm² 20 AWG

OUT

ININ

OUT

IN

OUT

IN

OUT

DOORBOX 7A23

6U103

20A5

+BATTERY

- +BATTERY

-

4Q27

4Q28

4Q29

4Q30

4Q31

DCU PRI 24V

(SEE PAGE 6)

DCU PRI 0V(SEE PAGE 6)

DCU SEC 24V

(SEE PAGE 6)

DCU SEC 0V(SEE PAGE 6)

SDU 24V

(SEE PAGE 7)

SDU 0V(SEE PAGE 7)

CABINET POWER 24V

(SEE PAGE 8)

CABINET POWER 0V(SEE PAGE 8)

ECM POWER 24V

(SEE PAGE 10)

ECM POWER 0V(SEE PAGE 10)

PRELUBE POWER 0V

(SEE PAGE 10)

4Q4

1

2

3

4

50A4Q6

1

2

3

4

50A

4X8

1

4V8

4V9

4V10

4V11

2X8

3

> 14A11 QUINT-ORING/24VDC/2*20A

> 14A12 QUINT-ORING/24VDC/2*20A

+

4A2

+

- +

4A4

+

- +

4A6

+

- +

4A9

+

-

U_IN_BACKUP>19.2V(SEE PAGE 15)

U_IN_MAIN>19.2V

(SEE PAGE 15)

-5U10100

/

/

/

/

/

/

/

/

/

/

/

/ / / /

/ /

/

/

/

/

5 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


POWER

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

DCU 410E

24VDC

PRI

SUPPLY

24VDC

SEC

SUPPLY

24V

0V

24V

0V

0V OPT.

0V 0V OPT.

0V 0V OPT.

0V GROUND

1 2 3 4 9 10 25 26 98 99

100

5U10

DCU PRI 0V(SEE PAGE 5)DCU PRI 24V(SEE PAGE 5)

DCU SEC 24V

(SEE PAGE 5)

DCU SEC 0V(SEE PAGE 5)

6 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


DCU 410E POWER SUPPLY

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

SDU 410

0V

+24VDC

GROUND

1 2 3

6U10

SDU 24V(SEE PAGE 5)

SDU 0V(SEE PAGE 5)

7 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


SDU 410 SAFETY UNIT POWER SUPPLY

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

RIO 410

+24V

0V

RIO link +24V

RIO link 0V

0V opt.

0V

Ground

1 2 3

CABINET POWER 24V

(SEE PAGE 5)

CABINET POWER 0V

(SEE PAGE 5)

66 62 10 11

7A2

RIO 0V

(SEE PAGE 15)

CABINET POWER 0V

(SEE PAGE 9)

CABINET POWER 24V

(SEE PAGE 9)

8 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


RIO 410 EXPANSION UNIT POWER SUPPLY

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

Note: CP - Control Panel, see Detailed System Outline,pg I4

OIL MIST DETECTOR 24V

OIL MIST DETECTOR 0V

CP 24V Switched power/RP 24V

351

CP 0V

322

X5

CP/RP 0V

321

CP 24V Switched power

352

CP 24V unswitched power

301

8Q9

1

2

2A


CABINET POWER 24V

(SEE PAGE 8)


8Q8

1

2

2A

CABINET POWER 0V

(SEE PAGE 11)

8Q19

1

2

1A

C4 19 20

POWER ON

(SEE PAGE 11)

9 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


RP/ CP/ OIL MIST DETECTOR POWER SUPPLY

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

4 mm² 12 AWG

4 mm²12 AWG

4 mm²12 AWG

4 mm²12 AWG

6 mm² 10 AWG

1.5 mm² 16 AWG

/ / / / / / / /

C1G

START RELAY 0V

K

ECM2/SERVICE RETURN 0V

C1A

ECM1 SUPPLY +24V

D

ECM3 SUPPLY +24V

C

ECM2 SUPPLY +24V

F

SERVICE DIAGNOSTIC SUPPLY +24V

J

ECM1 RETURN 0V

L

ECM3 RETURN 0V

ECM POWER 24V

(SEE PAGE 5)

ECM POWER 0V(SEE PAGE 5)

6X8

5 9X8

8

C1R

PRELUBE SUPPLY 0V

PRELUBE POWER 0V(SEE PAGE 5)

P

ECM4 RETURN 0V

SECM4 SUPPLY +24V

7 10

//

/

10 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


ECM/PRELUBE POWER SUPPLY

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

EMERGENCY STOP/

KEY SWITCH

ENGINE PROTECT.

OVERRIDE

POWER ON

.3

EMERGENCYSTOP

CRANK

DCU410E

SDU410

SHUTDOWNOVERRIDE

PRELUBE

ACTIVATION

PRELUBE

COMPLETE

ETS

ENERGIZED

TO STOP

SHUTDOWN

OVERRIDE

24V SUPPLY

INTERNAL

INPUTS

POWER ON

SHUTDOWN

24V

RUNNING

ENGINE RUNNING

SIGNAL

835051

E

START RELAY +

8684

C1 H

80

M

PRELUBE ACTIVATION

N

PRELUBE COMPLETE

94

10K24 11 14

C3 3

85

21

24

8

10S11X1

X2

14 15

13

14

10S11

3

4

11

12

16

CABINET POWER 24V

(SEE PAGE 16)

CABINET POWER 0V

(SEE PAGE 16)

CABINET POWER 24V

(SEE PAGE 9)

CABINET POWER 0V

(SEE PAGE 9)

ENGINE PROTECT. OVERRIDE(SEE PAGE 17)

10R310k

10K24A1

A2

10K16A1

A2

10S8

11

12 10S8

21

22

7

10S1123

24

82

C4 26

24V

(SEE PAGE 18)

POWER ON(SEE PAGE 9) POWER ON

(SEE PAGE 21)

11 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


START/STOP LOGIC

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

SPEEDSENSOR 1

SPEED SENSOR 2

COOLANTTEMP

COOLANTPRESSURE

LUBE OIL PRESSURE-LOW SPEED RANGE

LUBE OIL PRESSURE-HIGH SPEED RANGE

OIL MIST DETECTOR

SDU 410

SW CH.2

SW CH.3

SPEED

SENSOR 1

SPEED

SENSOR 2

SW CH.4

SW CH.1

SW CH.5

10k

REMOTE ENGINE STOP(NORMALLY OPEN)

SEE NOTE 7 pg. 30

SW CH.6

SW CH.7

EMERGENCY STOP

10k

9 10 38 3936 37

C4 15 5 4 1214 1745

12 138 11 40 41

473537

34 35

1113

C

10k

10k

1846

10k

405

43

X4

404

42

P P P

11R28

421

422

2 3

10k +

423

424

11R25

10k

10S8 13

14

12 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


SDU 410 SAFETY UNIT SWITCH INPUTS

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

VESSELANALOG 5BINARY

VESSELANALOG 6BINARY

DCU 410E

SW 7

SW 1

SW 2

CIRCUITBREAKERTRIPPED

+24V 1A

SDU

CABINET POWER

PRIMARY DCU

SECONDARY DCU

CP UNSWITCHED POWER

CP SWITCHED POWER

SERVICE TOOL AND CUSTOMER CONNECTIONS

24V

SW 8

POWER SUPPLY ABNORMAL

ACB 1UNBALANCED

ACB 2UNBALANCED

DC/DC 1 FAILED

DC/DC 2 FAILED

DC/DC 3 FAILED

DC/DC 4 FAILED

OIL MIST DETECTOR

2317 18

+ +

5

4Q27 11

14

16 24

X4 106

231

232

4Q28 11

14

4Q29 11

14

4Q30 11

14

8Q8 11

14

8Q9 11

14

15Q35 11

14

4A4 13

14

4A6 13

14

4A9 13

14

4A2 13

14

4A11 23

24

4A12 23

24

8Q19 11

14

13 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


DCU 410E SWITCH INPUTS

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

VESSEL ANALOG 3

VESSEL ANALOG 4

Lloyds speed sensor

VESSELANALOG 1

VESSELANALOG 2

PT100 FOR CABINET TEMP.READOUT AND

ALARMING

DCU 410E

4-20mA

CH.1

4-20mA

CH.2

+24V

Lloyds

speed

sensor

PT100 1

CBA

PT100 2

CBA

PT100 3

CBA

-+ -+

X4 227

228

229

230

27 28 29 44 45

401

402

403

343332

223

222

221

t

373635

226

225

224

t

403938

t

13R25

14 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


DCU 410E 4-20mA / PT100

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

OIL MIST DETECTOR4-20 mA

SEA WATERPRESSURECOOLING SYSTEM4-20 mA

OIL MISTDETECTORSYSTEM FAILURE

OIL MISTDETECTORPRE-WARNING

RIO 410

AI CH.1

4-20mA

+24V 0.2A

AI CH.2

4-20mA

SW 1

AI CH.4

4-20mA

PT100 4

+24V 0.2A

SW 2

SW 3

LOW BATTERY INPUT VOLTAGE ON DC/DCs

SW 4

-+

44

14 12

-+

30

15

28

6

-

SPARE

+

41

17 494847

313233

t

SPARE

43 29 39

441

C4 27

442

443

444

+

4240

+

RIO 0V

(SEE PAGE 8)

U_IN_MAIN>19.2V

(SEE PAGE 5)

U_IN_BACKUP>19.2V

(SEE PAGE 5)

15 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


RIO 410 EXPANSION UNIT

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

ENGINE PERCENT

TORQUE PWM SIGNAL

COOLANT LEVEL

SENSOR +5V

Remote Thr.

Pos./Droop Adj +5V

Remote Thr.

Pos./Droop Adj Signal

Remote Thr.

Pos./Droop Adj 0V

REMOTE THROTTLE

SWITCH

SPARE/FREQ.

ADJ. SIGNAL

COOLANT LEVEL

SENSOR SIGNAL

COOLANT LEVEL

SENSOR 0V

COOLANT LEVEL SENSOR

FOR REMOTE TANK

REMOTE THR. POS./

DROOP ADJ. SIGNAL

SPARE/FREQ. ADJ. SIGNAL 0V

DUAL OUTPUT A/--

ENGINE PERCENT TORQUE PWM SIGNAL

SPARE

DUAL OUTPUT B/--

SPARE/FREQ. ADJ. SIGNAL+5V

REMOTE THROTTLE SWITCH/--

SPARE/FREQ. ADJ. SIGNAL

CENTINEL OIL LEVEL

0V RETURN: CENTINEL OIL LEVEL

24V SUPPLY: SERVICE TOOL

0V RETURN: SERVICE TOOL

0V RETURN: REMOTE THROTTLE SWITCH

0V RETURN: ENGINE PERCENT

TORQUE PWM SIGNAL

0V RETURN: SPARE

0V RETURN: DUAL OUTPUT B/--

0V RETURN: DUAL OUTPUT A/--

+

-

A

DUAL OUTPUT A/--

B D

SPARE

E

DUAL OUTPUT B/--

J K

CENTINEL OIL LEVEL

L MN OC2 Q WX

15Q35

21

2A

CABINET POWER 24V

(SEE PAGE 11)

CABINET POWER 0V

(SEE PAGE 11)

CABINET POWER 0V

(SEE PAGE 19)

270R

330R

15R9

2k4

15R21

68R 15A24

206

204

205

207

X4 145

146

148

149

150

151

147

142

143

144

141

122

101

+5V

(SEE PAGE 17)

121

123

123

124

125

129

SERVICE TOOL POWER 24V

(SEE PAGE 21)


(SEE PAGE 21)

16 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


X4 CUSTOMER CONNECTIONS 1

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

MAIN THR. POS./

SPEED BIAS SHIELD

IDLE VALIDATION-

OFF IDLE SWITCH

IDLE VALIDATION-

ON IDLE SWITCH

IDLE VALIDATION-

0V

TORQUE CURVE

SELECT SIGNAL/-

DROOP

SELECT SIGNAL

ALTERNATE IDLE/AUX.

GOVERNOR SWITCH

MAIN THR. POS./

SPEED BIAS +5V

MAIN THR. POS./

SPEED BIAS SIGNAL

MAIN THR. POS./

SPEED BIAS 0V

IDLE/DIAGNOSTIC

INCREMENT

IDLE/DIAGNOSTIC

DECREMENT

INTERMEDIATE

SPEED CONTROL 1

INTERMEDIATE

SPEED CONTROL 2

TACHOMETER

SIGNAL

RED STOP/

COMMON SD

LAMP DRIVER

AMBER

LAMP

DRIVER

MAINTENANCE/

OVERSPEED

LAMP DRIVER

SPARE MAIN THR. POS./

SPEED BIAS SHIELD

IDLE VALIDATION-

OFF IDLE SWITCH

IDLE VALIDATION-

ON IDLE SWITCH

IDLE VALIDATION-0V

TORQUE CURVE SELECT SIGNAL/-

DROOP SELECT SIGNAL

ALTERNATE IDLE/AUX.

GOVERNOR SWITCH

MAIN THR. POS./

SPEED BIAS +5V

MAIN THR. POS./

SPEED BIAS 0V

MAIN THR. POS./

SPEED BIAS SIGNAL

IDLE/DIAGNOSTIC

INCREMENT

IDLE/DIAGNOSTIC

DECREMENT

ISC 1

ISC 3/IDLE/RATED

ISC 2/--

TACHOMETER SIGNAL/

SPEED METER DRIVER

ENG PROTECT

OVERRIDE SWITCH

TORQUE CUREVE SELECT 5V

DROOP SELECT 5V

0V RETURN: ENG PROTECT

OVERRIDE SWITCH

0V RETURN:

ALT IDLE/AUX GOV SWITCH

0V RETURN: TACHOMETER

OUT SIGNAL

0V

0V RETURN: ISC 1

0V RETURN: ISC 3/IDLE/RATED

0V RETURN: SPARE

0V RETURN: ISC 2

- -

AMBER

LAMP

DRIVER

RED STOP/

COMMON SD

LAMP DRIVER

MAINTENANCE/

OVERSPEED

LAMP DRIVER

DIAGNOSTIC SWITCH

89 10 11 12 13 14 20 2122 23 24 25 26

ISC 3/IDLE/RATED

27C3 2

SPARE

31

16R23

200R

X4 216

164

165

166

167

212

214

173

161

162

163

168

169

170

171

215

160

172

211

213

121

122

124

125

126

127

128

128

16 17 18

531

532

533

1

DIAGNOSTIC SWITCH

217

129

+5V

(SEE PAGE 16)

ENGINE PROTECT. OVERRIDE

(SEE PAGE 11)

17 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


X4 CUSTOMER CONNECTIONS 2

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

ALL FAULTS(INVERTED)

STARTDISABLE

MANUAL/ AUTOMATIC SELECT

DCU 410E

REMOTE START/STOP/ACK.

START

STOP

REMOTE START

REMOTE STOP

CONFIGRELAY 1

NC

COMMON

NO

COMMON ALARM/ALL FAULTS

ACK.

START DISABLE

NC

COMMON

NO

PMS START/STOP

STOP

AUTOMATIC START

AUTOMATIC STOP

ACKNOWLEDGE

START

AUTOMATIC

MODE

+24V DCSWITCH REF

1A

1A

157

156

239

238

237

244

243

READY FOR PMS242

63 64 65 73 74 7591 92

155

93 87

245

102

104

240

241

89 90

105

103

88

236

CP START

(SEE PAGE 20)

CP STOP

(SEE PAGE 20)

110

111X4

112

24V

(SEE PAGE 11)

18 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


CUSTOMER INTERFACE

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

OEM SWITCH/

FAULT

ACKNOWLEDGE

MK-14

E-stop

Local mode

Buzzer

Running

X% rated

speed

K1

1A

K2

1A

K3 E-Stop

1A

K4 Local Mode

1A

K5

1A

K6

1A

K8 Buzzer

1A

K10 Running

1A

K11 X% Rated Speed

1A

K13 ECM Ack

1A

K9

1A

C3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 22 23 24 25 26 27 28 29 30 31 32

X4

501

18A2

502

503

504

505

506

507

508

509

510

511

512

513

514

515

516

517

518

519

520

521

522

523

524

525

526

527

528

529

530

36 37 38

4

CABINET POWER 0V

(SEE PAGE 16)

CABINET POWER 0V

(SEE PAGE 21)

19 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


RELAY EXPANSION MK-14

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

CONFIG OUT 1

LOCAL TO CP

CONFIG OUT 3

BUZZER TO CP

CONFIG OUT 4

RED ALARM

TO CP

DCU 410E

CP START

(24V, 500mA)

CP STOP

(24V, 500mA)

LOCAL TO CP

RED ALARM TO CP

BUZZER TO CP

CP SILENCE ALARM

(24V, 500mA)

CONFIG IN 1

CP SILENCE

ALARM

Note: CP - Control Panel, see Detailed System Outlinepg I4

69 71 72

348

X5

349

346

344

345

347

96

CP START(SEE PAGE 18)

CP STOP

(SEE PAGE 18)

20 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


CONTROL PANEL INTERFACE

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

COM 1SDU LINK

COM 2RIO LINKDCU

410E

COM 6ETHERNET

HLGROUND

CAN L

CAN H

COM 4J1939#1

GROUND

CAN L

CAN H

COM 5J1939#2

SERVICE CONNECTORw/PROTECTION CAP

SHIELDEDTWISTEDPAIR

L H

SDU410

HL

GROUND

CAN SHIELD

ECM

L H

COM 1RIO Link1

20

CAN L

CAN H

SH

NOTE: Move resistor tothe last RP in use.

58 59

CAN H

342

CAN L

341

49 50 51

A

0V

C51 B

+24V

2829 61 6230

C

CAN H

E

CAN Sh

D

CAN L

CAN H

234

CAN L

233

46 47 48

X4

SH

343 6564

RIO 41063

PE

20R25

120

SH

235

20A7


(SEE PAGE 16)


(SEE PAGE 16)

20R10

57

POWER ON(SEE PAGE 11)


20A5

ETHERNET SWITCH

V1 -

V1 +

GROUND

C3 7 5 6

21 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


COMMUNICATION

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

Twisted pair

Twisted triple

Twisted triple

Twisted pair

HC2 HC9

Wire Harness 2

See option page for harness overall length.

T1

Jumper

Wire Harness 1

T2

GRAY

GRAY

GRAY

GRAY

GRAY

GRAY

GRAY

GRAY

10AWG

10AWG

10AWG

10AWG

10AWG

10AWG

10AWG

10AWG

10AWG

10AWG

RED

BLACK

10AWG

10AWG

GRAY

GRAY

GRAY

12AWG

12AWG

12AWG

12AWG

HC8

All wires 2.5 mm²

HC1

HC8

HC21

HC22

0.2m

0.5m

0.2m

3m

0.42m

ECM 1 RETURN 0V

ECM2/SERVICE RETURN 0V

ECM3 RETURN 0V

ECM1 SUPPLY +24V

ECM2 SUPPLY +24V

ECM3 SUPPLY +24V

Service Diagnostic SUPPLY +24V

EMERGENCY STOP/KEY SWITCH

ECM4 SUPPLY +24V

ECM4 RETURN 0V

START RELAY +

START RELAY 0V

PRELUBE ACTIVATION

PRELUBE COMPLETE

PRELUBE SUPPLY 0V

SPARE

DUAL OUTPUT A

DUAL OUTPUT B

ENGINE PERCENT TORQUE PWM SIGNAL

CENTINEL OIL LEVEL

COOLANT LEVEL SENSOR +5V

COOLANT LEVEL SENSOR SIGNAL

COOLANT LEVEL SENSOR 0V

SPARE/FREQ ADJ SIGNAL

REMOTE THROTTLE SWITCH

REMOTE THR. PEDAL POS./DROOP ADJ. +5V

REMOTE THR. PEDAL POS./DROOP ADJ. SIGNAL

REMOTE THR. PEDAL POS./DROOP ADJ. 0V

T

S

M

K

HC2

P

N

E

D

C

V

A

L

Q

X

U

R

G

B

O

J

F

W

H

L

O

X

F

Q

K

J

U

R

B

W

G

M

T

S

N

V

D

C

HC9

P

A

H

E

WH2

22

A

L

K

C

H

F

D

R

HC1

M

N

G

J

E

2

5

F

H

A

C

D

L

K

J

HC21

3

HC22

3

5

2

P

S S

P

WH1

21

22 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


WIRE HARNESS LAYOUT, WH1 AND WH2

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

Twisted Shielded triple

Twisted pair

Twisted pair

Twisted triple

Twisted Shielded pair

GOP

HC3

HC10

HC31

0.2m

HC32

HC33GOP

Total length HC32-HC33, 4m

Wire Harness 3


0.5m

0.5m

HC41

0.42m

IDLE VALIDATION - ON IDLE SWITCH

IDLE VALIDATION -0V

OEM SWITCH /FAULT ACKNOWLEDGE

RED STOP/ COMMON SD LAMP DRIVER

AMBER LAMP DRIVER

MAINTENANCE / OVERSPEED LAMP DRIVER

Diagnostic Switch

TORQUE CURVE SELECT SIGNAL

DROOP SELECT SIGNAL

ALTERNATE IDLE /AUX GOVERNOR SWITCH

IDLE/ DIAGNOSTIC INCREMENT

IDLE/ DIAGNOSTIC DECREMENT

INTERMEDIATE SPEED CONTROL 1

ISC3/IDLE/RATED

INTERMEDIATE SPEED CONTROL 2

SPARE

TACHOMETER SIGNAL

MAIN THR. POS./SPEED BIAS SIGNAL

MAIN THR. POS./ SPEED BIAS 0V

MAIN THR. POS./ SPEED BIAS SHIELD

IDLE VALIDATION - OFF IDLE SWITCH

MAIN THR. POS./ SPEED BIAS PS +5V

ENGINE PROTECTION OVERRIDE

CAN SHIELD

CAN L

CAN H

Gear Oil Pressure Supply

Gear Oil Pressure Signal

Gear Oil Pressure Return

27

22

9

13

23

14

1

21

18

5

6

8

HC3

20

26

25

2

16

11

29

17

4

30

3

28

24

12

31

10

15

19

7

2

3

4

27

2

28

3

7

25

31

30

15

26

19

5

12

23

29

13

14

1

18

17

16

9

4

24

10

11

8

22

21

HC10

20

B

A

HC31

1

HC41

C

2

3

4

HC33

1

HC32

1

3

2

4 6

WH3

23

WH21

34

23 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


WIRE HARNESS LAYOUT, WH3

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

Shielded pair

Twisted pair

Twisted pair

Twisted pair

Twisted pair

Twisted triple

Twisted triple

HC4 HC11

Shielded pair

Twisted pair

Twisted triple

Twisted triple

Twisted triple

Twisted pair

Twisted pair

Twisted pair

Wire Harness 4


OIL MIST DETECTOR AUTO STOP SIGNAL

OIL MIST DETECTOR AUTO STOP RETURN

ENGINE SPEED VR RETURN (SAFETY) #1

ENGINE SPEED VR SIGNAL (SAFETY) #1

ENGINE SPEED VR SHIELD (SAFETY) #1

OIL MIST DETECTOR POWER SUPPLY (0 V)

COOLANT TEMPERATURE SWITCH SIGNAL

COOLANT TEMPERATURE SWITCH RETURN

COOLANT PRESSURE SWITCH SIGNAL

COOLANT PRESSURE SWITCH RETURN

LUBE OIL PRESSURE LSR SWITCH SIGNAL

LUBE OIL PRESSURE LSR SWITCH RETURN

LUBE OIL PRESSURE HSR SWITCH SIGNAL

LUBE OIL PRESSURE HSR SWITCH RETURN

OIL MIST DETECTOR POWER SUPPLY (+24 V)

ENGINE RUNNING SIGNAL

OIL MIST DETECTOR SYSTEM FAILURE SWITCH SIGNAL

OIL MIST DETECTOR SYSTEM FAILURE SWITCH SUPPLY

SEA WATER PRESSURE 4-20mA SUPPLY

SEA WATER PRESSURE 4-20mA RETURN

SPARE TEMPERATURE PT100 SIGNAL

SPARE TEMPERATURE PT100 RETURN 1

SPARE TEMPERATURE PT100 RETURN 2

OIL MIST DETECTOR 4-20mA RETURN

ENGINE SPEED VR SIGNAL (SAFETY) #2

ENGINE SPEED VR RETURN (SAFETY) #2

ENGINE SPEED VR SHIELD (SAFETY) #2

OIL MIST DETECTOR PRE-WARNING RETURN

OIL MIST DETECTOR 4-20mA SUPPLY

SPARE PRESSURE 4-20 mA SUPPLY

SPARE PRESSURE 4-20 mA RETURN

OIL MIST DETECTOR PRE-WARNING SUPPLY

HC4

1

2

3

4

5

15

7

9

10

8

11

13

12

14

6

16

17

45

19

20

22

18

46 46

18

9

7

10

11

8

15

2

HC11

1

3

5

4

13

20

19

22

45

14

12

6

17

16

43

WH4

HC4

21

23

24

25

26

27

28

29

30

31

32

33

34

35

37

47

44

43

36

39

38

41

42

40

32

31

33

35

34

30

26

25

27

29

28

37

38

39

41

40

42

44

47

43

36

24

23

HC11

21

24 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


WIRE HARNESS LAYOUT, WH4

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

DCU 410E

RIO 410

SDU 410

SW 3

SW 4

SW 5

SW 6

4-20mA

CH.3

4-20mA

CH.4

PT100 4

C B A

MK-14K12

1A

K14

1A

PT100 6

PT100 5

PT100 8

PT100 7

C B A C B A C B A C B A

K7

1A

Ack.

Shutdown Coil

CRANK CUTOFF

BUZZER

FAULT

RUNNING

COM 2

RS 485

MODBUS RTU

24V 0.2A

0 V

0-5 V

PWM Out

COM 3

Modbus

RTU

CONFIGRELAY 2

GROUND

Config. Out 2

Config. Out 5

Config. Out 6

Config. Out 7

Shutdown

ETR

In Gear

Config In. 2

SWITCH 8

+24VDC

4-20mA #5

4-20mA #6

4-20mA #7

4-20mA #8

4-20mA #9

4-20mA #3

0-5 V Sensor

CONFIGRELAY 1

CONFIGRELAY 2

Config. Out 1

Config. Out 2

Thermocouple 1

Thermocouple 2

PT100 2

PT100 1

PT100 3

C B A C B A C B A

19

20

21

22

30

31

43

42

41

52

53

19

20

33

34

35

39

40

16

55

54

53

52

51

50

61

60

59

58

57

56

4 5 6 7 17

18

19

21

22

23

19

25

26

27

20

31

32

33

4

6 11 12 13 14 15

52

53

54

55

56

1A

66

67

68

60

70

76

77

78

79 81

95

97

425

426

445

446

447

448

449

450

451

452

453

1A

454

455

456

1A

457

458

459

460

461

462

463

464

465

471

470

469

468

467

466

474

473

472

25 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


UNUSED CONNECTIONS

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

X4

X5 X8

1 2 3 4 5 6 7 8 9 10

66

X4

237

237

237

238

238

238

X4

243

243

243

244

244

244

X4

156

156

156

157

157

157

X4

239

239

239

240

240

240

X4

235

235

235

236

236

236

X4

502

502

502

503

503

503

X4

241

241

241

242

242

242

X4

245

245

245

341

341

341

X4

162

162

162

163

163

163

X4

168

168

168

169

169

169

X4

217

217

217

218

218

218

X4

160

160

160

161

161

161

X4

124

124

124

111

111

111

X4

108

108

108

104

104

104

X4

170

170

170

171

171

171

X4

121

121

121

105

105

105

X4

524

524

524

525

525

525

X4

526

526

526

527

527

527

X4

520

520

520

521

521

521

X4

522

522

522

523

523

523

X4

342

342

342

343

343

343

X4

233

233

233

234

234

234

X4

528

528

528

529

529

529

X4

530

530

530

531

531

531

X4

508

508

508

509

509

509

X4

510

510

510

511

511

511

X4

504

504

504

505

505

505

X4

506

506

506

507

507

507

X4

516

516

516

517

517

517

X4

518

518

518

519

519

519

X4

512

512

512

513

513

513

X4

514

514

514

515

515

515

X4

219

219

219

220

220

220

X4

205

205

205

206

206

206

X4

203

203

203

204

204

204

X4

225

225

225

226

226

226

X4

401

401

401

402

402

402

X4

145

145

145

146

146

146

X4

148

148

148

149

149

149

X4

207

207

207

210

210

210

X4

201

201

201

202

202

202

X4

122

122

122

106

106

106

X4

231

231

231

232

232

232

X4

405

405

405

501

501

501

X4

403

403

403

404

404

404

X4

223

223

223

224

224

224

X4

221

221

221

222

222

222

X4

227

227

227

228

228

228

X4

229

229

229

230

230

230

X4

215

215

215

216

216

216

X4

164

164

164

165

165

165

X4

101

101

101

102

102

102

X4

107

107

107

103

103

103

X4

214

214

214

213

213

213

X4

172

172

172

173

173

173

X4

166

166

166

167

167

167

X4

211

211

211

212

212

212

X4

127

127

127

142

142

142

X4

128

128

128

143

143

143

X4

147

147

147

150

150

150

X4

151

151

151

155

155

155

X4

123

123

123

110

110

110

X4

125

125

125

112

112

112

X4

129

129

129

144

144

144

X4

126

126

126

141

141

141

X5

352

352

352

352

352

352

X5

347

347

347

348

348

348

X5

345

345

345

346

346

346

X5

349

349

349

351

351

351

X5

344

344

344

322

322

322

X5

301

301

301

321

321

321

X8X8 X8 X8X8X8 X8X8 X8X8

X4

532

532

532

533

533

533

26 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


TERMINAL OVERVIEW

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

970 mm

550 mm

Cable duct 75*75mm

Cable duct 50*75mm

Cable duct 50*75mm

Cable duct 50*75mm

Cable duct 50*75mm

Cable duct 75*75mm

25*75mm

176 mm

108 mm

222 mm 375 mm

440 mm

CUTOUT 142x242mm

DCU 410E Cummins

248 mm

148 mm

1000 mm

600 mm

50 mm

QUINT-PS/

24DC/24DC/20

QUINT-PS/

24DC/24DC/20

QUINT-PS/

24DC/24DC/20

QUINT-PS/

24DC/24DC/20

EMERGENCYSTOP

POWER SWITCH

OFF ON

RIO410

MK-14

SDU410

ACB Modules

CIRCUIT BREAKERS

CIRCUIT BREAKERS

RELAYS

X4 AND X5 TERMINAL BLOCKS

CONVERTER CONVERTER

X8

DIODES

13R25

4A4

CONVERTER

4A6

CONVERTER

5U10DCU 410E Cummins

10S8XB4BS8445

EMERGENCY STOP BUTTON

13

14

21

22

10S11M22-WRLK-G

4Q27

4Q28

4Q29

4Q30

SDUshutdown unit

RIO 410Power RIOAddress

MK-14

15Q30

8Q8

4A2

CONVERTER

4A9

CONVERTER

MOXA

EDS-205A

20A5

0-OFF0-OFF

multi9

MERLIN GERIN

C60N

4Q4A9F07250 CIRCUIT BREAKER

0-OFF0-OFF

multi9

MERLIN GERIN

C60N


0-OFF0-OFF

multi9

MERLIN GERIN

C60N


4V9

4V9

4V10

4V11

X5

352

352

352

352

352

352

X5

347

347

347

348

348

348

X5

345

345

345

346

346

346

X5

349

349

349

351

351

351

X5

344

344

344

322

322

322

X5

301

301

301

321

321

321

X4

237

237

237

238

238

238

X4

243

243

243

244

244

244

X4

156

156

156

157

157

157

X4

239

239

239

240

240

240

X4

235

235

235

236

236

236

X4

502

502

502

503

503

503

X4

241

241

241

242

242

242

X4

245

245

245

341

341

341

X4

162

162

162

163

163

163

X4

168

168

168

169

169

169

X4

217

217

217

218

218

218

X4

160

160

160

161

161

161

X4

124

124

124

111

111

111

X4

108

108

108

104

104

104

X4

170

170

170

171

171

171

X4

121

121

121

105

105

105

X4

524

524

524

525

525

525

X4

526

526

526

527

527

527

X4

520

520

520

521

521

521

X4

522

522

522

523

523

523

X4

342

342

342

343

343

343

X4

233

233

233

234

234

234

X4

528

528

528

529

529

529

X4

530

530

530

530

530

530

X4

508

508

508

509

509

509

X4

510

510

510

511

511

511

X4

504

504

504

505

505

505

X4

506

506

506

507

507

507

X4

516

516

516

517

517

517

X4

518

518

518

519

519

519

X4

512

512

512

513

513

513

X4

514

514

514

515

515

515

X4

219

219

219

220

220

220

X4

205

205

205

206

206

206

X4

203

203

203

204

204

204

X4

225

225

225

226

226

226

X4

401

401

401

402

402

402

X4

145

145

145

146

146

146

X4

148

148

148

149

149

149

X4

207

207

207

210

210

210

X4

201

201

201

202

202

202

X4

122

122

122

106

106

106

X4

231

231

231

232

232

232

X4

405

405

405

501

501

501

X4

403

403

403

404

404

404

X4

223

223

223

224

224

224

X4

221

221

221

222

222

222

X4

227

227

227

228

228

228

X4

229

229

229

230

230

230

X4

215

215

215

216

216

216

X4

164

164

164

165

165

165

X4

101

101

101

102

102

102

X4

107

107

107

103

103

103

X4

214

214

214

213

213

213

X4

172

172

172

173

173

173

X4

166

166

166

167

167

167

X4

211

211

211

212

212

212

X4

127

127

127

142

142

142

X4

128

128

128

143

143

143

X4

147

147

147

150

150

150

X4

151

151

151

155

155

155

X4

123

123

123

110

110

110

X4

125

125

125

112

112

112

X4

129

129

129

144

144

144

X4

126

126

126

141

141

141

X8ST 6 Twin

TERMINAL BLOCKX8ST 6 Twin









TERMINAL BLOCK

4A11QUINT-ORING/24VDC/2*20A/1*40A

AUTO CURRENT BALANCE MODULE4A12QUINT-ORING/24VDC/2*20A/1*40A

AUTO CURRENT BALANCE MODULE

8Q19

8Q9

10K16Relay module RIF-1 24DC/2*21

ETS RELAY10K24Relay module RIF-1 24DC/2*21

ENGINE PROTECTION OVERRIDE RELAY

-13R25

1

1

1

27 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


MOUNTING PLATE AND FRONT LAYOUT

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.: 28 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


MOUNTING LAYOUT

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.: 29 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


BACK LAYOUT AND WIRE ISOLATORS

ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

NOTES:

1: The DC/DCs should be adjusted to 25V (adjustment screw on the front). (page 5)

2: The QUINT-ORING modules should be adjusted to 20A (selector switch on the front). (page 5)

3: If the bar graph on one of the QUINT-ORING modules displays red colour, the voltage on the connected DC/DCs must be readjusted to the desired voltage, 25V. (page 5)

7: Move 10kOhm wire break detection resistor and connect it across the last switch in the remote engine stop switch chain. (page 12)

5: The CP can be connected in series by using the unused connecter in the CP. (page 11 and 21)

6: Start circuit current limit is 2A. (page 11 and 22)

8: Maximum current from the relay outputs on thea. MK-14: 1A (page 18)b. RIO: 1A (page 25)c. DCU: 1A (page 18 and 27)

4: Remote Panel Connections (page 5):- Use 16 AWG wires for distances < 300 ft, and 12 AWG for distances > 300 ft.- Communication wires (J1939): Use 20 AWG, shielded twisted pair.- Ethernet cables required a minimum CAT5 and length recommendations.

30 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


ITEM NAME

ITEM NUMBER

IDENTIFIER

SCALE SHEET OF

DSIZE


CODE IDENT NO.

A

B

C

D

A

B

C

D

12345678

12345678


REF. ITEM NO.:

ENGR. STD.:

9: Variable voltage throttle type can only be used when distance from throttle potentiometer to engine control module is less than 300ft. A triple twisted wire set is required. If distance is greater than 300 feet variable current throttle type must be used. IVS circuits excluded with variable current adapter harnesses. (page 17)

NOTES:

10: Remove jumper when installing the Remote (Backup) throttle option. Jumper is required when no Remote (Backup) Throttle is used to prevent a fault to occur. (page 18)

11: The 120 Ohm terminating resistor for the J1939 datalink must be located at the last monitoring device in the series. If this resistor is missing, or if there are too many in the network, communication errors will occur. (page 21)

12: Terminals 102-106; 110-112; 121-129; 211&213, 145&148;146&149; 227&229, 321& 322, 351&352 are jumpered.

13: See "Wire Isolator kit 60 Installation Manual" before mounting the panel. (page 29)

31 31 NONE

5410205

DIAGRAM DRAWING

DIAGRAM,WIRING

Cummins Inc.

10903

4989144 ASME Y14.5-2009


1. use of this drawing is controlled by the ... panel control panel options option qsk95 1 control...

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