1 swr 1000 -> ngp presentation nrc, june 23, 20033 swr 1000 -> ngp presentation nrc, june 23,...

SWR 1000 -> NGP Presentation NRC, June 23, 20031

SWR - 1000 : NRC Visit

FRAMATOME ANP QA Program


QM System Documentation

Framatome ANP

Content:

Quality Policy of Framatome ANP

Description of Organization of QM Manual QMH12 AQNA QA-ProgramsBG/CF and Process Map Volume 1

EngineeringProcess Descriptions and QM Procedures QM-AW, Vol.2 Procedures ProceduresProcedures of BG / CF (quantity 31) (quantity 34) (quantity 88) (quantity 74)

Process Descriptions Instructions Operatingand Procedures of Work Instructions (quantity ~250) InstructionsBU and Departm.

Corporate QM Directives

Germany France USA

Process Manual N02 Eng. Processes (~150) Eng. Procedures (~150)

Custo

mer

Certif

icatio

nBo

dyint

erna

l

inter

nal

CorporateQuality


Structure of QA Documents in FANPInternational Codes and Standards

National Standards and Regulations

Corporate QM Directives

Plants QM ManualQA PlanCustomer

Requirements

Implementing Procedures

QM ProceduresDescription of Main Process

BU Process

Description of Sales ProcessWorking Instruction

Quality Requirements To Supplier

QM System Plants


QA Program Documentation

Corporate Directives

PlantsQM

Manual

QMProcedures

ServiceQM

Manual

QMProcedures

FuelQM

Manual

QMProcedures

TechnicalCenter

QM Manual

QMProcedures

MechanicalEquipmentQM Manual

QMProcedures


Programmatic Elements of QA Program

Corporate Directives

PlantsQM Manual

Chapter 1Chapter 2Chapter 3Chapter 4Chapter 5

TechnicalCenterQM Manual

Chapter 1Chapter 2Chapter 3Chapter 4Chapter 5

Quality Management SystemManagement Responsibility

Resource ManagementProduct Realisation

Measurement Analysisand Improvement


Elements of Chapter 1 in compliance with 10CFR50, App. BQA Program

Quality Management System:

• Management of Business Processes

• Documentation of QM System Criterion II QA Programand Criterion VInstruction proceduresand drawings

• Control / Documents of Data Criterion VIDocument Control

• Control of Quality Records Criterion XVIIQA Records


Elements of Chapter 2 in compliance with 10CFR50, App. B

Management Responsibility:

• Management Commitment and Criterion IQuality Policy Organization

• Customer focus

• Planning of QA System Criterion II QA Program

• Organization Criterion IOrganization

• Management Review Criterion IIQA Program



Resource Management:

• Provision of Resources

• Human Resources Criterion II QA Program

• Infrastructure and Criterion IWork Environment QA Program



Product Realization:

• Planning of Product Realization Criterion IIIDesign Control

• Customer Related Processes

• Design and Development Criterion IIIDesign Control

• Purchasing Criterion IVProcurement Document ControlCriterion VIIControl of Purchased MaterialEquipment and Service

• Production and Service Processes Criterion VIIIIdentification and Control ofMaterial Parts and ComponentsCriterion IXControl of spec. ProcessesCriterion XIIIHandling, Storage and ShippingCriterion XIVInspection, Test and Operating Status

• Control of Measuring and Test Equipment Criterion XIIControl of Measuring andTest Equipment



Measurement Analysis and Improvement:

• Planning of MeasurementAnalysis and Improvement

• Monitoring and Measurement Criterion XInspection

Criterion XITest Control

• Control of Nonconforming Product Criterion XVIIAuditCriterion XVNonconforming Material,Parts and Components

• Analysis of Data

• Improvement Criterion XVICorrective Action


NGPS Heinrich WatzingerSystems, Process andSafety Engineering

NGPS1 Uwe StollTransients and ECCS Analyses,Fluiddynamics

NGPS3 Tomas FriebeResearch Reactors, Special Projects

NGPS4 Michael DüwekeSafety Engineering; SevereAccidents; Radiation Protection

NGPS5 Dieter GrohaSystems, Process and SafetyEngineering, BWR;Containment Systems and Analyses

NGPS6 Dietmar WolfSystems and Process Engineering,Primary & Conventional IslandSystems, PWR

NGPS7 Rafael MandlPower Plant Operation

NGPS8 Michael GelbeSystems and Process Engineering,Nuclear Auxiliary and SafetySystems, PWR

NGPM Jürgen Weber 1) /Mechanical & Stephan KrügerPlant Engineering

NGPM1 Reinhard BoueckeMechanical Engineering

NGPM2 Dietmar KochPlant & Civil Engineering

NGPM3 Werner BiemannPlant & HVAC Engineering

NGPM4 Joachim LauerPlant & Mechanical Engineering

NGPM5 Klaus WirtzEngineering Services

NGPMP Rolf WittmannProjects

NGPRI Michael DüwekeIntegration Process

NGPRS Georg ZannerSales NGPM/ NGPS

NGPF Norbert Haspel/Finland 5, Product Francois BouteilleManagement New Plants

Project Development Rüdiger LeverenzProject Logistics Frank-Peter RitscheEPR, RF002 Jürgen CzechSWR1000, GU-Projekt, Werner BrettschuhNRC-CertificationConventional Island Dieter SchneiderPurchasing Thorsten KammerzellErection & Commissioning Dieter Schneider

NGPB Georg WinklerAngraAngra 2 Hermann GeierAngra 3 Heinrich Friedrich

NGPTR Rudolf HartlTrillo, Almaraz, Atucha

NGPN Tilo LandgrafProjects

NGPNR Leonhard GundermannBiblis

NGPNS Ingo ChwolikSlovakia Projects

NGPNF Ralf DonathProject Team FRM II

NGPNK Günter HochKozloduy 5/6

NGPNL Beate KastnerKozloduy 3/4

NGPNI Karl KühlweinIgnalina

NGPNO Peter HümpfnerOskarshamn

NGPNJ Günter HagenKyushu

NGPNG Reinhold KlausGösgen Wet Storage Facility

NGPNP Rainer MolinariProject Management

NGP Dietrich Kuschel

Projects & Engineering

1) NGPM from 1.5.03 St. Krüger

NGK Manfred NowakController

NGP Michael HilleQM Liason Officer

HGO Manfred HartlaubHuman Resources

QM Correspondent:= J. Visser, V. Tiegs= K. Wasinger, H. Windhorst, G. Hartwig= H. Geier= T. Russ= Dr. G. Göbel

Organisation of NGP together incl. theQM Organisation


Function of QM Correspondents of the Local Units

• Information of the Local Unit Manger on the Quality ManagementSystem

• Coordination of compilation and issue of working instruction of theirLocal Unit

• Support nonconformance analysis, corrective and preventive actions• Participation in internal quality audits, in customer and third party

audits and process reviews.

Support for:• QM indoctrination of personnel• QM system implementation• Identification of improvement needs.


Elements of chapter 3 in compliance ……….

Quality Assurance Plan (QAP) No. TG-001

SWR 1000, Ex-Vessel Cooling Test, Vent Pipe Test and QUENCHERTest

This QAP defines the project-related organizational structure andspecifies the provisions for the application of the QM system ofFramatome ANP for the Ex-Vessel Cooling Test, the Vent Pipe Test andthe QUENCHER Test for the SWR 1000 project to be performed in thetest Laboratories TGT1 in Erlangen and TGT3 in Karlstein.


Organizational Structure SWR 1000 Tests

SWR 1000 Project ManagerSPM NGPF

Test Engineers

Test Laboratory ManagerTGT1 Erlangen

QM Correspondent of TG

Project ManagerEX-Vessel Cooling Text

Test LaboratoryQM Engineer TGT1

Test Lead Engineer

Test Lead Engineer

SWR 1000 Test CoordinatorSTC NGPF

Project ManagerVent Pipe Test, Quencher Test

Test LaboratoryQM Engineer TGT3

Test Lead Engineer

Calibration LaboratoryElectrical

Codes and StandardsConsultant

Test Laboratory ManagerTGT3 Karlstein

Calibration Laboratory Mechanical

hierarchical connection

functional connection


Role of Project Management (NGPF)

Control of Test Documents and Records

STC or SPMTMTQEPMTest Report / Final Report

TLETLE-TETest Records

STC or SPMPMTQETLETest Procedures

SPMSPM-STCTest Requirements Document

ReleaseApprovalReviewPreparationType of Document / Record

STC => SWR 1000 Test CoordinatorSPM => SWR 1000 Project ManagerTLE => Test Local EngineerTQE => Test Laboratories QM EngineerPM => Project ManagerTM => Test Laboratory Manager


NGP Certificates