1. srb company profile - dunlop...

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1. SRB Company Profile2. President Message Industrial Director Message Collaborator Message: Environment|Energy Saving|GENKI|Waste

3. SRB Management Policy4. ECO Organization5. Certificates of Approval 6. Environmental Performance 2015

6.1 Indicator6.2 Environment training for new employees6.3 Environment update training for our employees6.4 Environment events6.5 Result of air emission monitoring

7. Energy Saving Performance 20157.1 Energy Consumption Results7.2 Energy Saving Committee Activities7.3 Main improvements: Natural gas / Electrical energy

8. Green and Environment Activity 8.1 Social Conservation, Tree Planting and Green Environment Activities

HERE AT SUMITOMO RUBBER DO BRASIL THE EVOLUTION IS ALL ABOUT THE ENVIRONMENT’S PRESERVATION.

CHECK OUT OUR INDICATORS AND KNOW THE PERFORMANCE OF OUR PLANT.

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1. SRB COMPANY PROFILE

1. Name of Company: Sumitomo Rubber do Brasil Ltda. 2. Localization: Fazenda Rio Grande - PR 3. Foundation: July/2011 4. Business area: Production and radial tire sales to passanger car 5. Investment: R$ 776 Million 6. Paid-in Capital: R$ 1,220 Million 7. Capital formation: Sumitomo Rubber Industries, Ltd. 100% 8. Start of production: October/2013 9. Production Capacity: 15,000 tires per day10. Total area: 500,000 m2

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2.

President MessageShizuma Kubota

Industrial Director MessageYoshinori Wakitani

From the beginning of the startup of our factory, we made efforts to be a factory with conscious of environment. And we organized SRB Environment Committee to involve all departments and promote cross-organizational activities.To become an excellent factory to show good environmental performance we’ll make efforts to enhance our activity. Your supports are highly appreciated to do this.

It is pleasure to disclose our Environment Report 2016.Based on SRB management system and Sumitomo Rubber group’s CSR Philosophy,SRB is promoting variety of activities to reduce environmental impact of our businessand also to contribute to the development of sustainable society.I hope this report will be a good communication tool for you to know more how SRB isacting for Environment.

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COLLABORATOR MOTTO

In activities related to the Environmental Management System and Environment Committee, we aim to raise awareness regarding the preservation, improvement of performance and minimize the impacts.?The result is observed in daily attitudes of employees that contribute to environmental improvement issues in the internal activities of the company as well as in their homes. In this way we can contribute to a better future for the new generations.

EnvironmentFranciele Donadel

Environmental Engineer

The SRB seeks to follow the CSR guidelines practicing GENKI actions. Among the activities performed are including actions of environmental and social contribution.Besides contributing to the premises proposed in these guidelines, we can still count on an important point that is the development of environmental awareness to our employees and the community where we are inserted. We’ll continue to make efforts on GENKI activities and contribute to the environment.

GENKICarine Metring

Human Resources Coordinator

Given the growing concern about global warming and climate change caused by the emission of CO2, SRB has implemented in 2013 the Energy Saving Committee. The Committee aims to promote increased energy efficiency activities contributing to reduce impacts to the environment.All area of SRB are encouraged to actively participate, bringing their ideas, discussing proposals and implementing improvements continuously.As a result of this work, the energy consumption indicators has shown steady decline and we are working to be a reference within the Sumitomo Group.

Energy SavingAlexandre Silva

Project Analyst

We look for the best materials in the nature to transform them into high-quality and high-performance tires. Through waste reduction, we get our manufacturing process more efficient by cutting the amount of materials returned to the environment in the form of scrap and the environmental impact is minimized.

WasteJander Makiyama

Process Analyst

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Sumitomo Rubber do Brasil LTDA implemented and maintains in its processes the Integrated Management System - IMS and consequently received the certifications in ISO 14001 - Environmental Management System, ISO 50001 - Energy Management Systems, OHSAS 18001 - Occupational Health and Safety Management System, ISO 9001 - Quality Management System and, for automotive production and relevant spare parts organizations, ISO / TS 16949 - Quality Management Systems. One of the requirements of compliance to these standards certified IMS is the implementation of a general policy relating to the environment, energy, health, safety and quality.

The IMS Policy of Sumitomo Rubber do Brasil is consistent with the general policy of Sumitomo Rubber Industries Group and supports the global guidelines on Safety, Health, Quality, Environment and Energy. This Policy expresses the commitment (SRB) with the preservation of the environment, customer satisfaction, continuous improvement of products and processes, the practice of social role as a company contribution to society and to become a company that is reliable.

3. SRB MANAGEMENT POLICY

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Chairman

Energy Saving Committee

Members Energy Saving

MembersWaste

MembersCommunication

Waste CommitteeCommunication

Committee

Expatriates / Support Secretariat

4. SRB ENVIRONMENT COMMITTEE

Involving all areas through the committee activity

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5. CERTIFICATES OF APPROVAL

ISO 14001:204 JIS Q 14001: 2004 Environmental Management System

Original Approval: 5 December 2007

Current Certificate: 5 January 2015

Certificate Expiry: 4 December 2016

ISO 50001: 2011 Energy Management System

Original Approval: 19 February 2015

Current Certificate: 19 February 2015

Certificate Expiry: 18 February 2018

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6. ENVIRONMENTAL ACTIVITIES 2015

6.1 INDICATOR

SRB is targeting send no waste to landfill.In 2015 we reduced the amount because we started sending contaminated solid waste for co-processing.Now the need is to seek treatment for non-recyclable waste.With these actions we can reduce the environmental impact in landfills.

With the objective not to cause discomfort to neighbors, SRB is targeting not have complaints from neighbors, for this are carried out monitoring to control environmental pollution.

Emission Zero to Landfill

0,04

0,03

Gene

ratio

n(to

n) /

rubb

er c

onsu

mpt

ion(

ton)

0,02

0,01

0,00Average2015

Average2015

Average2014

Average2014

Jan

Jan

Feb

Feb

Mar

Mar

Apr

Apr

May

May

Jun

Jun

Jul

Jul

Aug

Aug

Sep

Sep

Oct

Oct

Nov

Nov

Dec

Dec

Discomfort Neighbor

com

plai

nts

2,00

1,00

0,00

Results Target

Results Target

0 0

0 0 0 0 0 0 0 0 0 00 0

0

0

0 0 0 0 0 0 0 0 0 0 0

0

0,03 0

0,01 0,01 0,01 0,01 0,01 0,01 0,01 0,01 0,01 0,010,01 0,01

0

0,01

0 0 0 0 0 0 0 0 0 0 0

0,02

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With the objective of reducing CO2 emissions, SRB has indicator to control this parameter. Improvement actions are carried out by the committee of energy saving.

With the objective to reduce emission of organic volatiles, SRB has an indicator to control the consumed quantity of volatile products. Improvement and awareness actions are taken to reduce the consumption of this product.

Cons

umpt

ion

(Kg)

/ ru

bber

con

sum

ptio

n (to

n)tC

/ To

n

CO2 Emission

Average2015

Average2014

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Results Target

0,30

0,00

VOC Emission

Average2015

Average2014


Results Target

0,20

0,00

0,23

0,22 0,21 0,22 0,19 0,20 0,18 0,18 0,17 0,16 0,170,16 0,16

0,23

0,23

0,23 0,23 0,23 0,23 0,23 0,23 0,23 0,23 0,23 0,23 0,23

0,16

0,11 0,12 0,16 0,11 0,07 0,12 0,10 0,10 0,11 0,080,09 0,09

0,16

0,12

0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16 0,16

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6.2 ENVIRONMENT TRAINING FOR NEW EMPLOYEES

Integration of new employees: Training Environment theoretical and Dojo Room (practice). Subjects: Environmental Management System policies implemented in the SRB, handling chemicals, Safety Data Sheet (SDS), correct disposal of waste and effluents, environmental kit use, SRB factory miniature presentation (effluent treatment plant, storage waste, storage of flammable ...), conscious use of water, examples of 3Rs (reduce, reuse and recycle).

Total: 521 new employees orientated in 2015

Dojo Room

Chemicals / emergency sheet / environmental kit

Waste Conscious use of water

Makete: Effluent treatment plant / storage

waste / storage of flammable

Training at Dojo Room about Environmental

3Rs: reduce / reuse / recycle

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6.3 ENVIRONMENT UPDATE TRAINING FOR OUR EMPLOYEES

Environmental Training: Periodic trainings are conducted with employees, the objective is to remember about the importance of preserving the environment.

Environmental training: Periodically is conducted training for employees of cleaning with the objective of ensure correct segregation of effluents and waste.

Practice of Chemical Leakage: Are performed practical training of the Environment to prepare employees in environmental emergency situations.

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6.4 ENVIRONMENT EVENTS

Inaugurated Environment Board: Disclose indicators and other information for the Environment, which facilitates access to environmental information for employees.

Water’s Day: Conscious water consumption – Exposure and Disclosed information.

Tree Day, River Day and Car free day: Disclosed information.

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Inaugurated Environment Board: Disclose indicators and other information for the Environment, which facilitates access to environmental information for employees.

World Environment: To celebrate World Environment Day this year the theme was used 3R (Reduce, Reuse and Recycle). Activities was exhibition of objects (created by own employees) and it was conducted competition among employees about the making of objects with recyclable materials, encouraging the reuse of materials.

WINNERS OF INTERNAL COMPETITION

Exhibition

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6.5 RESULT OF AIR EMISSION MONITORING 2015

The boilers moved by natural gas produce less environmental impact because of pollution rate. The boilers of SRB are high efficiency, because of this the results are low in relation to the extent permitted by law.

The filters also emit low rates of pollutants, because it is performed periodic maintenance and constant cleaning avoiding larger issue of environmental pollution.

Source Item Unit Boiler 01 Boiler 02 Boiler 03 Boiler 04Legal Limit

BoilerCO mg/Nm3 14 10 14 13 ≤ 500

NOX mg/Nm3 44 27 47 38 ≤ 320

*Boiler uses natural gás

Source Item Unit Filter 01 Filter 02 Filter 03Legal Limit

DustCollectorBanbury

TSP mg/Nm3 6,7 4,2 3,2 ≤ 250

Emission Rate

kg/h 0,06 0,02 0,03 ≤ 0,5

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7. SRB ENERGY SAVING

With the proposal to reduce the CO2 emission impact, the Sumitomo Rubber do Brasil has strongly worked to reduce the energy consumption through the Energy Saving Committee.

This Committee has developed improvements for the equipment and process, and also factory collaborators awareness increase to reduce the Electrical Energy and Natural Gas consumption. To achieve it, in 2015 was established the target to reduce the energy consumption comparing with last year.

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7.1 ENERGY CONSUMPTION RESULTS

ELECTRICAL ENERGY CONSUMPTION (Plan x Real)

1.800

1.600

1.400

1.200

1.000

800

600

400

200

0

kWh

/ ton

1.714 1.377

1.347 1.316 1.354 1.181 1.052 1.054 982 1.004 1.004 1.080978 967

1.178

1.100

1.381 1.283 1.262 1.210 1.274 1.120 1.079 1.058 1.009 995 1.111

1.554

Average2015

Average2014


Results Target

Average2015

Average2014


Results Target

NATURAL GAS CONSUMPTION (Plan x Real)

9,0

10,0

8,0

7,0

6,0

5,0

4,0

3,0

2,0

1,0

0,0

GJ /

ton

9,1 6,4

5,0 5,1 5,3 4,9 4,9 5,0 4,6 4,6 4,4 4,34,2 4,1

5,0

4,7

6,3 5,3 5,1 4,9 5,2 4,7 4,4 4,5 4,2 4,2 4,6

7,1

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7.2 ENERGY SAVING COMMITTEE ACTIVITIES

Several activities were developed by the Energy Saving Committee to achieve our target and improve team work in all SRB departments

b) In 2015/June it was celebrated the 1st Energy Saving month. It involved all SRB areas in phrases contests, Energy Saving information disclosure and visit to Utility area.

a) In 2015/February SRB was certified in ISO 50001 (Energy Management). Being acclaimed the 1st (with SRC) and faster SRI plant to achieve this certification since start of production.

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7.2 ENERGY SAVING COMMITTEE ACTIVITIES

c) Aiming the identification of energy waste (illumination, air/steam leak), equipments efficiency, administrative areas improvement and information disclosure, monthly Energy Saving patrols and committee meetings were executed

d) SRB Energy Saving activities were recognized in SRI CSR Report and received an award

Energy Saving Patrol Committe Meeting Energy Saving informations disclosure

SRI newspaper CSR Award from SRI

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7.3 MAIN IMPROVEMENTS – NATURAL GAS / ELECTRICAL ENERGY

Technical improvements were developed as well to reduce our relative energy consumption

a) NATURAL GAS: If the boiler feed water have a higher temperature, the equipment will use less fuel (natural gas) to generate steam to the proccess. Considering this, the utility team performed a improvement that increase the water from 63°C to 88°C which reduced almost 3% of our natural gas consumption.

b) ELECTRICITY: It is known that LED lamps have a higher efficience than commom lamps. Considering this SRB replaced all metal halide lamps at tire warehouse for LED lamps, which reduced 65% of warehouse energy consumption.

63 ºC

‘15 May

88ºC

‘15 June

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8. 2015 GREEN AND ENVIRONMENT ACTIVITIES

Reaching for a social value through CSR (Corporate Social Responsibility):The Sumitomo Rubber Group’s GENKI Activities are energetic contributions to the environment and communities, focusing on being both a trusted corporate citizen and part of a sustainable society.

1. Creating a Low-Carbon Society

2. Building a Recycling-Oriented Society

3. Managing Environmental Pollutants

4. Implementing worldwide environmental management.

Green

Ecology

Next

Kindness

Integrity

1. Helping to curb global warming by planting tree

2. Fostering better relationships with local communities through

tree planting.

3. Protecting Biodiversity.

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8. 2015 GREEN AND ENVIRONMENT ACTIVITIES

8.1 ENVIRONMENT EDUCATION, SOCIAL CONSERVATION AND TREE PLANTING

On June 3rd 2015, SRB participated in the exposition to the children of Fazenda Rio Grande’s school teaching them how to reuse recyclables at home.

The importance of this event and the impacts to the environment are:

3. Teach children how to create toys, ornaments, decoration objects reusing pet bottles.

2. Stimulate community to live in a cleaner society;

1. Stimulate students to care the environment;

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On September 19th 2015, 26 volunteers participated on the river bank recovery of Mascate River which is located in the Iguaçu Hydrographic Basin, in Fazenda Rio Grande. On December 12th 2015, 28 volunteers participated in the construction of the SRB’s Orchard in the inside area of the company. The result of these actions are:

1. Soil preservation from erosion;

2. River bank preservation;

3. Promote the care for the environmentthrough theconservation and preservation of local green areas.

Total tree planted: 347 plants

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