1 sc sanex sa cluj. 2 3 production and commerce of ceramic wall and floor tiles actual...
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SC SANEX SA CLUJ
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Production and commerce of Ceramic wall and floor tiles
ACTUAL CAPACITY/PRODUCTION in 2004
• Wall tiles 3.6 millions square meters - [msm]/2004-3.6 msm
• Floor tiles 3.0 msm/2004-2.9 msm
PROFILE
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GENERAL ISSUES
Short history
Location: on North-East industrial platform of Cluj NapocaBefore 1970 – private agricultural land since 1970 the land is state owner1970 - Production of sanitary ware has started1971 – Production of wall and floor tiles has startedBetween 1994 -1997 wall and floor tiles installations were automatized2004 - Ceased the production of sanitary ware
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General Data
• Total area – 18 Hectares
• Constructed area- 10.2 Hectares
• No. of employees: ~ 800
• Production activity undergoing 24 hours/day
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OWNERS
• 1972-1995 – state owner• 1995- 2000 - privatization process• 2000- Entirely private, Dutch
company “Goodison holding” was the major share holder
• Since 2004 – Goodison have been achieved by the actual major share holder LASSELSBERGER holding
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Products• Wall tiles – since 1971, 2 lines • Floor- tiles 1971, 3 lines • Sanitary ware – 1 sections production
activity between 1970 -2004• Refractary section – 1976 -1998 → OS2• Ceramic Frites – 1 installation -production
activity between 1976 -2000• Ceramic pigments and collorant – 1
installation – production activity between 1975 -2000
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Environmental department
• 3 persons
• Subordinated directly to Sanex production manager
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Management systems• Quality Management was
Certified (ISO 9001) on January 2005
• Started the process of EMAS - ISO 14001- preliminary evaluation completed
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Waste water treatment facilities
• 20 decantation systems belonging to installations
• 1 collector decantation system
• 1 radial collector decantation system water is recycled 20%
• Extra treated water is discharged into the municipal sewerage
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N
APROBAT SANEX:
staţie incarcare acumulatori
atelier auto
depozitdepozit
depozit
depozitde
pozi
t
PSICastelde apa
Mat
erie
pri
mă
frit
a Materie prima gresie
Prepararegresie
Centrala termica Ateliere Preparare
faianta
Materii primefaianta
Mat
erii
pri
me
obie
cte
sani
tare
Pre
para
re
obie
cte
sani
tare
Punctalimentare 6kV
Rezervor pacura
Sectie pompa
Bazinulei
Rezervor combustibil
Depozitcarburanti
CFU
Atelier debitare
Bazindecantare
Bazin
Hal
a fi
ltre
Depozitcartoane
Deşeuri
Magazie
Atelier
PompePoarta
VestiarVestiar
Vestiar
Obiectesanitare 2
Gresie FaiantaObiecte sanitare 1
AMC mase
Deseuri
Dec
anto
r
ICPIMC
Laborator
gara
j
Pavilion administrativ
Staţie pilot
Punctalimentare 10 kV
Ate
lier
Tîm
plăr
ie
Fri
tă
Atelier
Mecanic şef
Ate
lier
mec
anic
Ateliermodelaj
PLAN DECANTOARE - SC SANEX SA
Cas
ă po
art ă
Reţea Oraş1 m
1 m
1 m
10 m
D10
Sopron(Depozit produse finite)
Magazie
Mat
Prime
OSII
At
Modelaj
Alee acces fabrica
Spatiu Verde Sp.verde Spatiu verde
Spatiu Verde
Spatiu verde
D1
D2
D3
D4D4
D5
D6
D7
D8
D9
D11D12
D13
D14
D15
D16
D16D17
D18
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Air purifying installations
• Hydro filter
• Bag filters
• Hydro cyclones
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Environmental License• License no. 700/2002 has expired on July 2005• On March 2004 the company has started the process of
getting an IPPC License, requesting to Regional EPA Cluj the specific local environmental conditions and the list with certified companies/persons for environmental audits
• On June 2005 SANEX registered to Regional EPA Cluj the official request and the documentation and preliminary analysis accepted it, but EPA had requested environmental audit level II
• At the present environmental audit level II is undergoing, with a certified company.
• No additional transition period was requested. Deadline for IPPC conformation is October 2007.
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Sanex Self Monitoring
Air emissions (monthly)DUST particulate matter
Water emissions (weekly)• Total suspended solids• Petroleum products• pH
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Emissions• BAT limit values
– SOx – max 500 mg/m3– NOx- 500 mg/m3– Dust – 10 mg/m3– Fluoride as HF 1-5 mg/m3– Chloride as HCl 1-5 mg/m3
• Self monitoring (maximum values in 2005)– SOx – 0 mg/m3 (methane gas is used)– NOx- 318.57 mg/m3– Dust – 84 mg/m3– Fluoride as HF: 0.015 and 0.3 mg/m3
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Heavy metals analysisin waste water
• Cd – 15 and 16 microgram/l
• Sn – 53 and 93 microgram/l
• Lead - under detection limit
• Ni – under detection limit
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Waste self monitoring
• According to European Waste Catalogue
MAIN Categories ( year 2004)
Wall and floor tiles scraps ~ 4000 tones
Sludge: ~2200 tones
Packaging waste (plastic, cardboard, wood 240 tones- ~ 95% collected and sold to specialized companies
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Re-use of process waste water
• BAT – minimum 50%
SANEX
• 2004 - 7.5 %
• 2005 – 20.5 %
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Thank you for your attention