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Power losses evaluation of a bidirectional three-port DC–DC converter for hybrid electric system Laureano Piris-Botalla , Germán G. Oggier, Andrés M. Airabella, Guillermo O. García CONICET, Grupo de Electrónica Aplicada (GEA), Facultad de Ingeniería, Universidad Nacional de Río Cuarto, Ruta Nacional # 36 Km 601, X5804BYA Río Cuarto, Argentina article info Article history: Received 15 March 2013 Received in revised form 18 December 2013 Accepted 23 December 2013 Keywords: Three-port DC–DC converter Hybrid electric systems Power losses Soft switching abstract Power losses of a bidirectional three-port DC–DC converter to be used in hybrid electric systems as a function of the voltage conversion ratios and the output power are evaluated in this work. An analysis and characterization of the current on the switches into the whole converter operating range are presented. This analysis allows finding the semiconductor conduction intervals, necessary to calculate the power losses. Such losses are evaluated considering both switching and conduction semiconductor losses as well as those in the transformer. The variables used in this evaluation are voltage conversion ratios and transformer parameters like leakage inductances and turns ratios. Design considerations for the high frequency transformer that allow minimizing the total power losses are proposed. Simulation results are presented in order to validate the theoretical analysis. Ó 2013 Elsevier Ltd. All rights reserved. 1. Introduction The use of hybrid electric systems has significantly increased due to their potential applications in hybrid electric vehicles (HEVs), renewable energy systems, microgrids, distributed genera- tion systems, among others [1–5]. In HEV applications batteries and supercapacitors are commonly used as energy storages, due to their high energy density and their capacity to absorb or deliver peak power respectively, for example during a regenerative brak- ing [6–8]. In these applications, the energy sources and storage devices, such as batteries and supercapacitors, may present differ- ent voltage levels respect to each other and respect to the load [9]. For this reason, it is necessary to incorporate electronic converters as interfaces between the energy sources and the load, to adapt dif- ferent voltage levels and to carry out an adequate power flow con- trol [10]. A possible solution is the use of multiport converters centralize the power flow control at only one unit in order to min- imize size, cost and complexity of the system [11–13]. Different studies on multiport converters are reported in the available literature. For example, in [14,15] a bidirectional three- port DC–DC converter (TPC) is presented as a solution for hybrid fuel cell system and uninterrupted power supply applications. The power flow control consist in controlling the phase shift be- tween the transformer voltages with fixed 50% duty-cycle. The TPC topology can operates under soft-switching mode, which allows obtaining high efficiency [16], but this mode only can be reached within a reduced operation range, as a function of the voltage conversion ratio and the output power [11]. This is an important drawback in applications where the voltage sources change their value according to the state of charge (i.e. batteries and supercapacitors) [17]. A bidirectional converter as an interface of batteries and sup- ercapacitors for a HEV application is proposed in [18], where the operation under soft switching mode is achieved by means of an auxiliary circuit which works twice in every switching cycle. The power losses analysis includes those produced by the auxiliary cir- cuit. The total losses are compared with a hard switched counter- part, and it can be concluded that the converter efficiency can be increased up to 8%. In [19], an analysis of efficiency for different load conditions is carried out for the same converter topology than that presented in [18]. Soft switching mode is accomplished using a more efficient auxiliary circuit working only once at each switch- ing instant within each switching cycle and therefore it can be con- cluded that this change in using the auxiliary circuit increases efficiency. In previous papers, power losses are evaluated considering the DC voltages of the power supplies constant. For the applications considered in this paper, the voltage conversion ratios and output power could vary significantly for different operating conditions, making the evaluation of power losses a more complex problem to solve. Thus, the different operating conditions modify the con- duction intervals of the power switches and the switching instants. In this paper, an evaluation of power losses of the three-port DC–DC converter is presented. This allows obtaining design con- siderations for the transformer parameters like leakage induc- tances and turn ratios. As a result, high efficiency under different operating conditions can be obtained. 0142-0615/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.ijepes.2013.12.021 Corresponding author. Tel./fax: +54 358 4676255. E-mail address: [email protected] (L. Piris-Botalla). Electrical Power and Energy Systems 58 (2014) 1–8 Contents lists available at ScienceDirect Electrical Power and Energy Systems journal homepage: www.elsevier.com/locate/ijepes

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Page 1: 1-s2.0-S0142061513005462-main

Electrical Power and Energy Systems 58 (2014) 1–8

Contents lists available at ScienceDirect

Electrical Power and Energy Systems

journal homepage: www.elsevier .com/locate / i jepes

Power losses evaluation of a bidirectional three-port DC–DC converterfor hybrid electric system

0142-0615/$ - see front matter � 2013 Elsevier Ltd. All rights reserved.http://dx.doi.org/10.1016/j.ijepes.2013.12.021

⇑ Corresponding author. Tel./fax: +54 358 4676255.E-mail address: [email protected] (L. Piris-Botalla).

Laureano Piris-Botalla ⇑, Germán G. Oggier, Andrés M. Airabella, Guillermo O. GarcíaCONICET, Grupo de Electrónica Aplicada (GEA), Facultad de Ingeniería, Universidad Nacional de Río Cuarto, Ruta Nacional # 36 Km 601, X5804BYA Río Cuarto, Argentina

a r t i c l e i n f o

Article history:Received 15 March 2013Received in revised form 18 December 2013Accepted 23 December 2013

Keywords:Three-port DC–DC converterHybrid electric systemsPower lossesSoft switching

a b s t r a c t

Power losses of a bidirectional three-port DC–DC converter to be used in hybrid electric systems as afunction of the voltage conversion ratios and the output power are evaluated in this work. An analysisand characterization of the current on the switches into the whole converter operating range arepresented. This analysis allows finding the semiconductor conduction intervals, necessary to calculatethe power losses. Such losses are evaluated considering both switching and conduction semiconductorlosses as well as those in the transformer. The variables used in this evaluation are voltage conversionratios and transformer parameters like leakage inductances and turns ratios. Design considerations forthe high frequency transformer that allow minimizing the total power losses are proposed. Simulationresults are presented in order to validate the theoretical analysis.

� 2013 Elsevier Ltd. All rights reserved.

1. Introduction

The use of hybrid electric systems has significantly increaseddue to their potential applications in hybrid electric vehicles(HEVs), renewable energy systems, microgrids, distributed genera-tion systems, among others [1–5]. In HEV applications batteriesand supercapacitors are commonly used as energy storages, dueto their high energy density and their capacity to absorb or deliverpeak power respectively, for example during a regenerative brak-ing [6–8]. In these applications, the energy sources and storagedevices, such as batteries and supercapacitors, may present differ-ent voltage levels respect to each other and respect to the load [9].For this reason, it is necessary to incorporate electronic convertersas interfaces between the energy sources and the load, to adapt dif-ferent voltage levels and to carry out an adequate power flow con-trol [10]. A possible solution is the use of multiport converterscentralize the power flow control at only one unit in order to min-imize size, cost and complexity of the system [11–13].

Different studies on multiport converters are reported in theavailable literature. For example, in [14,15] a bidirectional three-port DC–DC converter (TPC) is presented as a solution for hybridfuel cell system and uninterrupted power supply applications.The power flow control consist in controlling the phase shift be-tween the transformer voltages with fixed 50% duty-cycle.

The TPC topology can operates under soft-switching mode,which allows obtaining high efficiency [16], but this mode onlycan be reached within a reduced operation range, as a function of

the voltage conversion ratio and the output power [11]. This isan important drawback in applications where the voltage sourceschange their value according to the state of charge (i.e. batteriesand supercapacitors) [17].

A bidirectional converter as an interface of batteries and sup-ercapacitors for a HEV application is proposed in [18], where theoperation under soft switching mode is achieved by means of anauxiliary circuit which works twice in every switching cycle. Thepower losses analysis includes those produced by the auxiliary cir-cuit. The total losses are compared with a hard switched counter-part, and it can be concluded that the converter efficiency can beincreased up to 8%. In [19], an analysis of efficiency for differentload conditions is carried out for the same converter topology thanthat presented in [18]. Soft switching mode is accomplished usinga more efficient auxiliary circuit working only once at each switch-ing instant within each switching cycle and therefore it can be con-cluded that this change in using the auxiliary circuit increasesefficiency.

In previous papers, power losses are evaluated considering theDC voltages of the power supplies constant. For the applicationsconsidered in this paper, the voltage conversion ratios and outputpower could vary significantly for different operating conditions,making the evaluation of power losses a more complex problemto solve. Thus, the different operating conditions modify the con-duction intervals of the power switches and the switching instants.

In this paper, an evaluation of power losses of the three-portDC–DC converter is presented. This allows obtaining design con-siderations for the transformer parameters like leakage induc-tances and turn ratios. As a result, high efficiency under differentoperating conditions can be obtained.

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2 L. Piris-Botalla et al. / Electrical Power and Energy Systems 58 (2014) 1–8

This work is organized as follows: Section 2 describes the TPCtopology, its principle of operation and a characterization of thecurrent waveforms. In Section 3, expressions for the TPC powerlosses are obtained. In Section 4, power losses are evaluated as afunction of leakage inductance and voltage conversion ratios. Sec-tion 5 presents simulation results to validate the losses evaluation.Finally, conclusions are drawn in Section 6.

Fig. 2. TPC simplified circuit.

2. Topology description and principle of operation

The TPC topology is shown in Fig. 1. Sources V1;V02 and V 03 feed

the active bridges B1;B2 and B3 which convert the DC voltage intothree alternating voltages, vT1;v 0T2 and v 0T3, respectively, to feedthe high-frequency transformer, Tr. Each bridge can operates asrectifier or as inverter depending on the direction of the powerflow. Each switch Sxw, shown in Fig. 1, is implemented by a powertransistor, Txw, and an antiparallel diode, Dxw [17]. The subscripts xand w represent the number of ports and switches, respectively. Inthis paper, V1 represents the voltage of a battery bank, V 02 the volt-age of a supercapacitor, and V 03 load voltage for a hybrid electricsystem with the particularity that V 03 should remain constant whileV1 and V 02 may increase or decrease depending on the operationpoint.

In this analysis, all the variables and parameters of ports 2 and3, shown in Fig. 1, are referred to port 1, as follows:L‘2 ¼ L0‘2=n2

2;vT2 ¼ v 0T2=n2;V2 ¼ V 02=n2; iB2 ¼ i0B2n2; iT2 ¼ i0T2n2 and iC2

¼ i0C2n2 for port 2 and L‘3¼ L0‘3=n23;vT3¼v 0T3=n3;V3¼V 03=n3; iB3¼ i0B3n3;

iT3¼ i0T3n3 and iC3¼ i0C3n3 for port 3, where n2 and n3 are thetransformer turns ratios of ports 2 and 3, respectively.

Fig. 2 shows a simplified TPC D-equivalent circuit, deduced in[12], which allows simplifying the power flow analysis. In this fig-ure, the ac voltages, vT1;vT2 and vT3, represent the voltages gener-ated by bridges, B1;B2 and B3, respectively, and the inductancesL12; L13 and L23 can be deduced as functions of leakage inductancesthrough a Y � D transformation as in [20]. The transformer magne-tizing inductance is considered high enough as not to be includedin the model [21].

The TPC voltage conversion ratios are defined as follows:d12=V 02/ V1n2ð Þ; d13=V 03/ V1n3ð Þ and the angles d12 and d13 are thephase shifts between vT1-vT2 and vT1-vT3, respectively.

In [12] it is demonstrated that the power flow can be controlledby manipulating the phase shifts d12 and d13.

Fig. 1. Three-port bidirectional DC–DC converter topology.

According to the electric equivalent circuit shown in Fig. 2, thedynamics of current along the branches can be expressed as,

dixyðhÞdh

¼ vTxðhÞ � vTyðhÞxLxy

; ð1Þ

where x and y represent the ports involved in the equation,h ¼ xt;x ¼ 2pfsw and f sw is the switching frequency.

Solving (1), the expressions for i12ðhÞ; i23ðhÞ and i13ðhÞ (seeFig. 2) can be obtained, which are also used to determine theexpressions for currents at each port as follows:

i1ðhÞ ¼ i12ðhÞ þ i13ðhÞ; ð2Þi2ðhÞ ¼ i23ðhÞ � i12ðhÞ; ð3Þi3ðhÞ ¼ �i13ðhÞ � i23ðhÞ: ð4Þ

Based on (2)–(4) the expressions of powers at each port of the TPCcan be obtained by solving the following expression [17]

Px ¼1p

Z p

0vTxðhÞixðhÞdh: ð5Þ

In order to simplify notation, inductances of the D-equivalent cir-cuit are normalized respect to L12, as L2 ¼ L23=L12 and L3 ¼ L13=L12.Thus, the expressions for powers shown in Table 1, can be obtainedas a function of V1.

2.1. Current waveforms characterization

Fig. 3 shows the main waveforms corresponding to theequivalent circuit shown in Fig. 2: vT1;vT2 and vT3; the branchcurrents i12ðhÞ; i23ðhÞ and i13ðhÞ and the current at each porti1�aðhÞ; i2�aðhÞ and i3�bðhÞ for a particular operating point given by1 < d13 < d12 and 0 < d12 < d13. The subscripts a and b representdifferent cases of operating conditions which will be detailed fur-ther on.

From the same figure, it is possible to define the current stages I,II and III when 0 < h 6 d12; d12 < h 6 d13 and d13 < h 6 p, respec-tively. The angle bix�z corresponds to ixðhÞ zero crossing of the z cur-rent stage. The voltage nominal values at the transformer terminalare represented in dotted lines and solid lines correspond to a par-ticular V1 and V 02 DC voltage level when d13 < d12 < 1. This figurealso shows the conducting devices at each interval.

Considering a constant DC voltage at the load port V 03, the volt-age conversion ratios, d12 and d13, may change as functions of thestate of charge of the power sources. In order to obtain a constantoutput power, variables d12 and d13 have to be adjusted when thevoltage conversion ratios change. This results in different currentwaveforms which modify the limits of the semiconductor conduc-tion intervals.

To determine all possible conduction intervals, it is necessary tocalculate the zero crossing angles at the current ports for each ac-tive circuits. Fig. 3 and Fig. 4(a) to (d) show all the possible current

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Table 1Expressions of power at each port.

P1 ¼ V21ðL3d12d12p� L3d2

12d12 þ d13d13p� d13d213Þ=xpL3

P2 ¼ V21 d12 2L2d12ðd12 � pÞ þ d12d12ðd12 � 2d13 þ pÞ � d13 d2

12 � 4d12d13 þ 2d213 þ 3d12p� 2d13p

� �� �� �=2xpL2

P3 ¼ V21 d2

12L3d12ðd12 � 2d13 þ pÞ þ 2d13L2d13ð�d13 þ pÞ � d12d13L3 d212 þ 2d13ðd13 � pÞ þ d12ð�4d13 þ 3pÞ

� �� �� �=ð2xpL3L2Þ

Fig. 3. Voltage and current waveforms shown in Fig. 2 for a particular operationpoint when d13 < d12 < 1 and 0 < d12 < d13.

L. Piris-Botalla et al. / Electrical Power and Energy Systems 58 (2014) 1–8 3

waveforms at the converter ports for the particular conditionsgiven by 0 < d12 < d13. The subscripts a to e represent the differentcases and the conduction intervals are represented by thesegments 1 to 4.

Zero-crossing angles are obtained by equating to zero eachcurrent expression, Eqs. (2)–(4), and solve them for h, for the diff-erents current stages I, II and III. To identify the stage at which thezero crossing occurs, the current expressions are evaluated at thebeginning and at the end of each stage detecting in this waychanges in the sign of the current value. Table 2 shows the expres-sions of the zero-crossing angles for the different current stages.

In [12], it can be observed that there is a maximum of six differ-ent cases of power flow transference between the TPC ports,depending on the phase relationship. In order to simplify the anal-ysis and through an appropriate change of variables, it is possibleto use the same inductor currents expressions for 0 < d12 < d13,shown in Fig. 3 and Fig. 4, to represent the other five cases. There-fore, current expressions for any voltage conversion ratios andphase shift relations of the TPC can be obtained.

3. Power losses modeling

In this section, expressions of power losses are obtained consid-ering both conduction and switching losses and those produced inthe high frequency transformer.

The semiconductor power losses are evaluated as function ofthe gate resistance using data available from the datasheet of thesemiconductors: transconductance, internal capacitances, gatethreshold voltage during switching transitions and MOSFET on-state resistances [22,23].

3.1. Power losses in semiconductor devices

The total losses produced in semiconductor devices can be di-vided into conduction and switching losses.

3.1.1. Conduction lossesThe conduction losses are evaluated for each semiconductor de-

vice according to its current waveform and conduction interval.Table 3 shows the limits of the conduction intervals for all the pos-sible cases aforementioned, where c1 represents the angle at whichthe device begins to conduct and c2 the one at which it ends.

Due to their resistive behavior, conduction power losses of theMOSFET transistors can be determined as functions of the rmscurrent and its on-state equivalent resistance Rdson,

PcTx ¼ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi1

2p

Z c2

c1

i2x d

sh

!2

Rdson: ð6Þ

The diode conduction losses (Dxa in Fig. 1) can be calculated as

PcDx ¼1

2p

Z c2

c1

ð�VFðixÞixÞdh; ð7Þ

where VFðixÞ represents the diode forward voltage as a function ofthe current flowing through it.

Finally, the total conduction losses at port x can be expressed as[24]

Pcx ¼ 4ðPcTx þ PcDxÞ: ð8Þ

3.1.2. Switching lossesThe expressions to evaluate the energies dissipated at the

turn-off and turn-on switching transitions, as functions of theinstantaneous current at the switching angles at port x [25], canbe simplified by using linear approximations as follows:

Eoff ðixÞ ¼12

Vx jixj ðtri�on þ tf v�onÞ: ð9Þ

EonðixÞ ¼12

Vx jixj ðtrv�off þ tfi�off Þ; ð10Þ

where tri�on is the rising current time, tf v�on is the falling voltagetime, trv�off is the rising voltage time and tfi�off is the falling currenttime, which are obtained as described in [26] using the informationprovided by the manufacturer datasheet and the driver circuitaforementioned.

Thus, power losses for turn-off can be determined as,

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(a) (b)

(d)(c)Fig. 4. Differents cases for 0 < d12 < d13 and voltage conversion ratios are given by (a) d12 > d13 > 1 (b) d12 > d13; d12 > 1 and d13 < 1 (c) d12 < d13 < 1 (d)d12 < d13; d13 > 1 and d12 < 1.

4 L. Piris-Botalla et al. / Electrical Power and Energy Systems 58 (2014) 1–8

PoffTx¼ Eoff ðixÞ f sw; ð11Þ

whereas losses for turn-on can be determined as,

PonTx ¼ EonðixÞ f sw: ð12Þ

As described in [27] switching losses in the power diode are due toreverse recovery current which occurs when a transistor is turnedon with a non-zero current flowing through it. Therefore, turn-offpower losses in the diodes can be calculated as,

PDxoff ¼ VxQ f f swkV ; ð13Þ

where Vx is the voltage across the diode and kV is a constant used tocompensate for non-ideal voltage switching waveform [28]. Qf is

the effective charge producing losses. It represents part of the totalcharge not lost due to internal recombination [29].

Table 4 lists the turn-off and turn-on switching angles and thecorresponding semiconductor devices for the particular caseshown in Fig. 4(c).

3.1.3. Total losses on switchesTotal losses on switches at port Px can be determined as,

Ptswx ¼ Pcx þ 4ðPswx þ PDxoff Þ; ð14Þ

where Pswx represents PonTx or PoffTx, depending on whether the

switch operates under dissipative or natural switching mode duringeither turn-on or turn-off, respectively.

Page 5: 1-s2.0-S0142061513005462-main

Table 3Device conduction intervals for all cases shown in Fig. 3 and Fig. 4.

Current Device c1 c2

i1�a D11D14 0 bi1�I

T11T14 bi1�I p

i1�b D11D14 0 bi1�II

T11T14 bi1�II p

i1�c D11D14 0 bi1�III

T11T14 bi1�III p

i1�d D11D14 bi1�III pT11T14 0 bi1�III

i2�a D21D24 d12 pþ bi2�I

T21T24 pþ bi2�I pþ d12

i2�b D21D24 d12 bi2�II

T21T24 bi2�II pþ d12

i2�c D21D24 d12 bi2�III

T21T24 bi2�III pþ d12

i2�d D21D24 d12 d13

bi2�III pþ bi2�I

T21T24 d13 bi2�III

pþ bi2�I pþ d12

i2�e D21D24 bi2�III pþ d12

T21T24 d12 bi2�III

i3�a D31D34 d13 pþ bi3�I

T31T34 bi3�I d13

i3�b D31D34 d13 pþ bi3�II

T31T34 pþ bi3�II pþ d13

i3�c D31D34 bi3�III pþ d13

T31T34 d13 bi3�III

i3�d D31D34 d13 bi3�III

T31T34 bi3�III pþ d13

Table 2Expressions of zero-crossing angle at each port and the corresponding waveform case.

bix�z Expression Case See Fig.

bi1�I a1 þ 2L3/12 þ 2/13

2ð1þ L3 þ d13 þ L3d12Þa 3

bi1�II a1 � 2L3/12 þ 2/13

2ð1þ L3 þ d13 � L3d12Þb 4(a)

bi1�III a1 � 2L3/12 � 2/13

2ð1þ L3 � d13 � L3d12Þc; d 4(b and c)

bi2�I a2 þ 2/12 � 2/13 þ 2L2/12

2ðL2 þ d12 � d13 þ L2d12Þa;d 3, 4(d)

bi2�II a2 � 2/12 � 2/13 � 2L2/12

2ðL2 � d12 � d13 � L2d12Þb 4(a)

bi2�III a2 � 2/12 þ 2/13 � 2L2/12

2ðL2 � d12 þ d13 � L2d12Þc; e and d 4(b, c and e)

bi3�I a3 � 2L3/12 þ 2L3/13 þ 2L2/13

2ðL2 � L3d12 þ L3d13 þ L2d13Þa 4(d)

bi3�II a3 þ 2L3/12 þ 2L3/13 þ 2L2/13

2ðL2 þ L3d12 þ L3d13 þ L2d13Þb 3, 4(a)

bi3�III a3 þ 2L3/12 � 2L3/13 � 2L2/13

2ðL2 þ L3d12 � L3d13 � L2d13Þc and d 4(b and c)

Where a1 ¼ pþ pL3 � pd13 � pL3d12, a2 ¼ pL2 � pd12 þ pd13 � pL2d12, a3 ¼ pL2þpL3d12 � pL3d13 � pL2d13, /12 ¼ d12d12 and /13 ¼ d13d13.

Table 4Turn-on and turn-off switching angles and corresponding semiconductor devices forthe cases shown in Fig. 4(c).

Current Switching angle h PonTx PoffTx PDxoff

i1�c 0 � T13T12 �p � T11T14 �

i2�e d12 T21T24 � D22D23

pþ d12 T22T23 � D21D24

i3�d d13 � T32T33 �pþ d13 � T31T34 �

L. Piris-Botalla et al. / Electrical Power and Energy Systems 58 (2014) 1–8 5

3.2. Transformer losses

In this paper, a toroidal core is considered for the implementa-tion of the high frequency transformer. Transformer losses are thesummation of the resistive winding losses and the magnetic corelosses [17]. The resistive winding losses for each port can be calcu-lated as

Pcux ¼ I2rmsxðRtrxÞ; ð15Þ

where Irmsx is the rms value of the transformer current and Rtrx is theeffective winding resistance at the port x.

The losses associated with the magnetic core depend on themagnetic flux, the frequency, the core volume, and the voltagewaveform. To simplify the calculation of these losses, the trans-former can be considered to be fed by a sinusoidal voltage wave-form, which allows for the following expression [17]:

Pcore ¼ VcKc1f acsw Bbc þ Kc2f 2

swB2; ð16Þ

where Vc is the core volume, B is the flux density, and Kc1;Kc2;ac ,and bc are parameters that can be established from the coredatasheet.

Total losses on the transformer can be determined as,

Ptr ¼ Pcu1 þ Pcu2 þ Pcu3 þ Pcore: ð17Þ

4. Power losses evaluation

In this section, the total power losses are evaluated for differentconverter operation modes. The variables used for this evaluationare voltage conversion ratios, leakage inductances and switchingfrequency. The parameters for the switches used in the evaluationare adopted from data sheet of SPW52N50 MOSFET and all theresults shown (for space reasons) correspond to port 3 and arenormalized respect to the power at that port.

4.1. Determination of leakage inductance values

In this paper, inductances L‘1; L0‘2 and L0‘3 shown in Fig. 1 are

needed to control the output power of the converter which haveto be determined and designed carefully. These inductances corre-spond to the sum of the transformer leakage inductances and aux-iliary inductors added in series at each port to obtain the desiredinductance value. The transformer is designed in order to minimizethe leakage inductance due to its leakage inductance value is diffi-cult to control in practice.

To determine the leakage inductance values, first, those valuesthat allow transferring the nominal power to the load are obtained.Then, an evaluation for different sets of leakage inductances ispresented.

The nominal DC voltage at each port corresponds to a HEVapplication currently under development. These values are:V1 ¼ 42 VDC of a battery bank, V 02 ¼ 48 VDC of a supercapacitorand V 03 ¼ 350 VDC with a 6 kW-load. The leakage inductances arecalculated from the power expressions given in Table 1. A maxi-mum value of L12 ¼ 1:1 lHy; L13 ¼ 1:1 lHy and L23 ¼ 1:1 lHy(Lxy ¼ 1:1 lHy) were adopted to transfer the nominal load powerconsidering variations of 25% in the battery voltage and 50% inthe supercapacitor voltage.

In order to determine the incidence of the leakage inductanceon the power losses, different sets of these values were evaluated.

Page 6: 1-s2.0-S0142061513005462-main

0.8 1 1.2 1.4 1.6 1.8 20

0.005

0.01

0.015

0.02

0.025

0.03

0.035

0.04

0.045

d13

P t3 [p

u]d12 = 0.6

d12 = 1

d12 = 1.4

d12 = 1.8

0.8 1 1.2 1.4 1.6 1.8 20

0.005

0.01

0.015

0.02

0.025

0.03

0.035

0.04

0.045

d13

P t3 [p

u]

d12 = 0.8

d12 = 1.2

d12 = 1.6

Fig. 9. Calculated and simulation results for switches losses at port 3 for leakageinductance ratios L12 ¼ L13 ¼ L23.

11.5

2

11.5

20

0.02

0.04

0.06

0.08

0.1

d12d13

P t3

[pu]

Fig. 5. Switches losses at port 3 for different leakage inductances values when theoperating point of the CTP is given by P1 ¼ �4 kW; P2 ¼ �200 W; P3 ¼ 4:2 kW. Thewhite, gray and black surfaces correspond to Lxy ¼ 1:1 lHy; Lxy ¼ 0:75 lHyand Lxy ¼ 0:5 lHy, respectively.

1

1.5

2

0.60.811.21.41.61.80

0.01

0.02

0.03

0.04

0.05

d12

d13

P t3

[pu]

Fig. 7. Switches losses at port 3 for inductance ratios L12 ¼ L13 ¼ L23 (shadedsurface), L12 ¼ L13 and L23 ¼ 10L12 (unshaded surface). The operation point used inthis case is: P1 ¼ �3100 kW, P2 ¼ 100 W and P3 ¼ 3 kW.

0.51

1.52

0.51

1.520

0.002

0.004

0.006

0.008

0.01

0.012

d12d13

P tr3

Fig. 8. Total losses in the high-frequency transformer considering conduction-winding losses at port 3 for inductance ratios L12 ¼ L13 ¼ L23 (shaded surface),L12 ¼ L13 and L23 ¼ 10L12 (unshaded surface).

11.5

2

11.5

20

0.02

0.04

0.06

0.08

0.1

0.12

0.14

d 12d 13

Pt3

[pu]

Fig. 6. Ptsw3 with fsw ¼ 20 kHz (unshaded surface) and Ptsw3 with fsw ¼ 80 kHz(shaded surface).

6 L. Piris-Botalla et al. / Electrical Power and Energy Systems 58 (2014) 1–8

Aiming to obtain appreciable variations in power losses, these val-ues must be less than Lxy ¼ 1:1 lHy. The chosen values areLxy ¼ 0:5 lHy;Lxy ¼ 0:75 lHy and Lxy ¼ 1:1 lHy. Fig. 5 shows totallosses at port 3. It can be observed that for low values of leakageinductance, small changes in voltage ratios increase the switchinglosses. This fact can be explained due to large current at theswitching instants. Results show that it is important to properlysize these inductances in order to reduce the converter powerlosses.

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L. Piris-Botalla et al. / Electrical Power and Energy Systems 58 (2014) 1–8 7

What follows is an evaluation of losses at port 3 with theswitching frequency as a parameter. Fig. 6 shows total losses atport 3, for the same operating point shown in Fig. 5 with a set ofleakage inductances of Lxy ¼ 0:75 lHy and a switching frequencyof fsw=20 kHz (unshaded surface), whereas the shaded surfaceshows the total losses when the switching frequency is increasedto fsw=80 kHz. In this figure, it can be seen that, to improve the con-verter power density, a 4-times increase of the switching fre-quency increases the power losses at port 3 up to 35%.

Besides the analysis above, which compares different sets ofinductances under the relationship L13 ¼ L12 ¼ L23, it is possibleto find a different set of leakage inductance values that allow oper-ating the converter with reduced power losses.

The analysis carried out in [20] shows that if L23 grows whileL12 and L13 remain constant, the operating conditions with reducedswitching losses in a wider range are achieved. However L23 cannotbe chosen too high because the size of the inductor would be inade-quate in a practical implementation which limits the maximumpower to be transferred. In these evaluation, the following relation-ships were chosen: L23 ¼ 10L12 and L13 ¼ L12; where L12 ¼ 1:1 lHy.

Fig. 7 represents the switches losses at port 3. In this figure, theshaded surface corresponds to the following set of inductancesL12 ¼ 1:1 lHy, L13 ¼ 1:1 lHy and L23 ¼ 1:1 lHy whereas the un-shaded surface corresponds to L12 ¼ 1:1 lHy, L13 ¼ 1:1 lHy andL23 ¼ 11 lHy. A significant reduction in power losses can be ob-served in the surfaces whose inductance ratio is L23 ¼ 10 L12. Thisreduction is mainly due to the fact that the operation regions with-out energy dissipation were expanded.

1 1.2 1.4 1.6 1.8 20

0.005

0.01

0.015

0.02

d13

P t3 [p

u]

d12 = 0.6

1 1.2 1.4 1.6 1.8 20

0.005

0.01

0.015

0.02

d13

P t3 [p

u]

d12 = 1

1 1.2 1.4 1.6 1.8 20

0.005

0.01

0.015

0.02

d13

P t3 [p

u]

d12 = 1.2

1 1.2 1.4 1.6 1.8 20

0.005

0.01

0.015

0.02

d13

P t3 [p

u]

d12 = 1.8

Fig. 10. Calculated and simulation results for switches losses at port 3 for leakageinductance ratios L23 ¼ 10L12 and L12 ¼ L13.

Fig. 8 shows the high frequency transformer losses consideringthe core losses and winding conduction losses. The core volume isVcore ¼ 22:300 mm3 and the winding resistance is Rcux ¼ 5 mX.Also, a reduction in losses due to the rms current is produced whenthe inductance ratio is the same as in the previous analysis.

5. Simulation results

This section presents the simulation results to validate thepower losses evaluation shown in previous section. Power lossmeasurements are presented for port 3, since for ports 1 and 2 sim-ilar results are obtained.

Taking into account that the mathematical model uses theswitches parameters, PSpice models of the same switches are usedto obtain the simulation results. The port 3 switches areSPW52N50 MOSFET. The operation point and the leakage induc-tance set correspond to the case shown in Fig. 7.

Fig. 9 shows the power losses obtained through simulationwhen d13 and d12 are the parameters. The solid line correspondsto calculations represented in shaded surface of Fig. 7 and themarks correspond to the measurements obtained from simulation.Fig. 10 shows the same results but the leakage inductance set cor-responds to the case represented in the unshaded surface of Fig. 7.

In Figs. 9 and 10, the simulated power losses are compared tothe calculated power losses for different operating points. Goodagreement between the results obtained from the theoreticalmodel and the simulation results are observed. A strong depen-dence of the efficiency on the operating point can be observedwhich demonstrates that the power losses increase significantlywith variations in voltage conversion ratios. These figures alsodemonstrate that the increase in losses can be decreased by usinga special set of leakage inductances.

6. Conclusion

An analysis and evaluation of the power losses on a three-portDC–DC converter with variable voltage conversion ratio and outputpower were carried out in this paper. The power losses consideredin the analysis were semiconductor losses (conducting and switch-ing losses) and transformer losses (winding and core losses). Thepreceding analysis demonstrates that the transformer leakageinductances have a significant influence on the efficiency of theconverter and an adequate selection of these values is a key pointin the design of the converter. The theoretical analysis, calcula-tions, and simulation results demonstrate that a significant reduc-tion in power losses can be achieved by using the relationship ofleakage inductances of L23 ¼ 10L12.

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