1. pipeline design-installation
DESCRIPTION
engineeringTRANSCRIPT
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SUBSEA PIPELINE DESIGN CRITERIAINSTALLATION CONDITION
CHAPTER IPREFACE
This file provides detail calculation for designing subsea pipeline that includes:
Wall thickness selection;On-bottom stability analysis; andFree-span analysis
Detail calculation here only provides for installation condition, while calculation on other condition has been provided in other file.
CHAPTER IIDESIGN BASIS
2.1 Pipeline Design Parameter.
Corrosion coating thickness tcorr 4mm:=
Outer diameter Ds 24in 609.6 mm=:=
2.2 Material Properties
Steel density s 490pcf:=
Corrosion coating density corr 80pcf:=
Concrete coat density cc 190pcf:=
Modulus elasticity E 3.002 107psi:=
Coefficient of thermal expansion 11.7 106
K1
:=
Structural damping 0.125:=
Poisson ratio 0.3:=
Pipeline material API5L_Gr_X 52:=
SMYS 290MPa API5L_Gr_X 42=if
317MPa API5L_Gr_X 46=if
359MPa API5L_Gr_X 52=if
386MPa API5L_Gr_X 56=if
414MPa API5L_Gr_X 60=if
448MPa API5L_Gr_X 65=if
483MPa API5L_Gr_X 70=if
:= SMYS 3.59 108
Pa=
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SMTS 414MPa API5L_Gr_X 42=if
434MPa API5L_Gr_X 46=if
455MPa API5L_Gr_X 52=if
490MPa API5L_Gr_X 56=if
517MPa API5L_Gr_X 60=if
531MPa API5L_Gr_X 65=if
565MPa API5L_Gr_X 70=if
:= SMTS 4.55 108
Pa=
Manufacturing process Seamless = 1
UO; TRB; ERW = 2
UOE = 0.85
PF 1:=
2.4 Environmental Parameter
Pipeline condition Installation = 1
Hydrotest = 2
Operation = 3
PC 1:=
Highest astronomical tide HAT 0.53m:=
Lowest astronomical tide LAT 0.61m:=
Water depth dmax 22.708m HAT+:= dmax 23.238 m=
dmin 14.935m HAT+:= dmin 15.465 m=
Kinematic viscosity of seawater v 1.076 105
ft2
sec1
:=
Seawater density sw 64pcf:=
Gravity g 9.807 m s2
=
Current at 90% water depth Ur 0.45m s1
PC 1= PC 2=if
0.48m s1
PC 3=if
:= Ur 0.45m
s=
Significant wave height Hs 1.8m PC 1= PC 2=if
3.6m PC 3=if
:= Hs 1.8 m=
Significant Wave period Ts 6.3s PC 1= PC 2=if
8.3s PC 3=if
:= Ts 6.3 s=
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2.5 Pipeline Operational Data
Content density cont 0kg m3
PC 1=if
1025kg m3
PC 2=if
57.522pcf PC 3=if
:=
Design pressure Po 0psi PC 1=if
1350psi PC 3=if
1.5 1350 psi PC 2=if
:=
Design temperature Td 140F:=
Seabed temperature Tsw 23 C:=
Corrosion allowance Ca 2.54mm:=
External pressure Pe.max sw g dmax:= Pe.max 2.336 105
Pa=
Pe.min sw g dmin:= Pe.min 1.555 105
Pa=
Axial pressure Fa 0N:=
Bending stress M 72% SMYS:= M 258.48 MPa=
2.6 Soil Parameter
Soil type 1 = sand
2 = clay
soil 2:=
Medium density of sand sand 1860kg m3
:=
Medium density of clay clay 326.309kg m3
:=
Medium density of soil soil sand soil 1=if
clay soil 2=if
:= soil 326.309kg
m3
=
Undrained shear stress Su 2kPa:=
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2.8 Design Factor
Internal pressure factor design
ASME B31.8 F 0.72:=
API RP 1111 fd 0.72:=
Weld joint factor
ASME B31.8 Ee 1:=
API RP 1111 fe 1:=
Temperature derating factor
ASME B31.8 T 1:=
API RP 1111 ft 1:=
Collapse factor
ASME B31.8
f0 0.7:=API RP 1111
Propagation buckling design factor
ASME B31.8
fp 0.8:=API RP 1111
Local buckling factor
DNV 1981
xp 0.72:=Longitudinal stress usage factor
Hoop stress usage factor yp 0.92:=
Material resistance factor m 1.15:=
Incidental factor inc 1.05:=
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CHAPTER IIIWALL THICKNESS SELECTION
3.1 Internal Pressure Contaiment Criteria
On the installation conditions, the pipe was empty,
so that the internal pressure contaiment criteria for installation conditions will not be calculated.
Internal pressure Pi Po:= Pi 0 Pa=
3.2 External Pressure Collapse
Initial steel wall thicknesstint.epc 6mm:=
External pressurePe.max 2.336 10
5 Pa=
Elastic stress Pel 2 E
tint.epc
Ds
3
1 2
:= Pel 4.337 10
5 Pa=
Yield stress Py 2 SMYStint.epc
Ds
:= Py 7.067 106
Pa=
Collapse stress Pc
Pel Py
Pel2
Py2
+
:= Pc 4.329 105
Pa=
External pressure collapse
criteria
ExternalPressureCollapse_API_criteria "accepted" Pe.max Pi f0 Pcif
"not accepted" otherwise
:=
ExternalPressureCollapse_API_criteria "accepted"=
Safety factor SFipc
f0 Pc
Pe.max Pi:= SFipc 1.297=
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3.3 Local Buckling Criteria
Initial steel wall thickness tint.lb 7mm:=
Cross sectional area A Ds tint.lb( ) tint.lb:= A 0.013 m2=
Longitudinal stress (axial) x.N
Fa
A:= x.N 0=
Longitudinal stress (bending) x.M 0.72 SMYS:= x.M 2.585 108
Pa=
Longitudinal stress x x.N x.M+:= x 2.585 108
Pa=
Critical longitudinal stress (axial) xcr.N SMYSDs
tint.lb
20if
SMYS 1 0.001
Ds
tint.lb
20
20
Ds
tint.lb
< 100if
:=
ycr 2.793 107
Pa=
value lb 1300
Ds
tint.lb
y
ycr
+:= lb 2.255=
LocalBuckling_Criteria "accepted"
x
xcr
lby
ycr
+ 1if
"not accepted"
x
xcr
lby
ycr
+ 1>if
:=Local buckling criteria
LocalBuckling_Criteria "accepted"=
Safety factor SFlb
1
x
xcr
lby
ycr
+
:= SFlb 1.124=
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3.4 Propagation Buckling Criteria
Initial steel wall thickness tint.pb 9mm:=
External pressure Pe.max 2.336 105
Pa=
Buckle propagation pressure Ppb 24 SMYStint.pb
Ds
2.4
:= Ppb 3.478 105
Pa=
Propagation buckling criteria PropagationBuckling_API_Criteria "not accepted" Pe.max Pi fp Ppbif
"accepted" otherwise
:=
PropagationBuckling_API_Criteria "accepted"=
Safety factor SFpb
fp Ppb
Pe.max Pi:= SFpb 1.191=
3.5 Selected Wall Thickness
This following t.int.ins is selected wall thickness from installation condition.
The final selected wall thickness is obtain from comparing this initial wall thickness eith other initial wall thicness
from hydrotest and operation condition.
tint.ins max tint.epc tint.lb, tint.pb, ( ):=
tint.ins 9 mm=
tint.hyd 17mm:= (Obtained from hydrotest condition calculation)
tint.op 18.54mm:= (Obtained from operation condition calculation)
tcalc max tint.ins tint.hyd, tint.op, ( ):= tcalc 0.73 in=Selected wall thickness from calculation
Selected wall thickness Pipe OD 6.625" WT 0.75" ts 0.75in:=
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CHAPTER IVON BOTTOM STABILITY ANALYSIS
4.1 Vertical Stability
4.1.1 Pipe Weight Calculation
Initial concrete coating thickness tint.cc 25mm:=
Internal diameter ID Ds 2 ts Ca( ) := ID 576.58 mm=Corrosion coating diameter Dcorr Ds 2 tcorr+:= Dcorr 617.6 mm=
Total outer diameter Dtot Ds 2 tcorr+ 2 tint.cc+:= Dtot 667.6 mm=
Steel pipe mass / length mst
4Ds
2ID
2
s:= mst 241.454
kg
m=
Corrosion coating mass / length mcorr
4Dcorr
2Ds
2
corr:= mcorr 9.881
kg
m=
Concrete coat mass / length mcc
4Dtot
2Dcorr
2
cc:= mcc 153.605
kg
m=
Content mass / length mcont
4ID
2 cont:= mcont 0
kg
m=
Added mass;
Dicplaced water; Buoyancy / length
B
4Dtot
2sw:= B 358.859
kg
m=
Total pipe mass / length mtot mst mcorr+ mcc+ mcont+ B:=
mtot 46.081kg
m=
Total pipe weight / length Wtot mtot g:= Wtot 451.905N
m=
4.1.2 Vertical Stability Calculation
Vertical stability VS
mtot B+( )B
:= VS 1.128=
Vertical_Stability "accepted" VS 1.1>if
"not accepted; enlarge concrete coating thickness" VS 1.1if
:=
Vertical_Stability "accepted"=
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4.2 Lateral Stability
4.2.1 Hydrodynamics Parameter Calculation
4.2.1.1 Wave-Induced Particle Velocity
Spectral peak period Tp 1.05 Ts:= Tp 6.615 s=
Periode
referensi
Tn
dmin
g:= Tn 1.256 s=
Peakedness
parameter
Tp
Hs
:= 4.931s
m0.5
=
5 3.6sec
m
if
1 5sec
m
if
3.3 otherwise
:= 3.3=
Figure 4.1 Significant water velocity, Us* (DNV RP E305)
Water particle velocity
(Wave induced)
Tn
Tp
0.19=
Us
0.22 Hs
Tn
:= Us 0.315m
s=
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4.2.1.2 Zero-Up Crossing Period
Figure 4.2 Zero-up crossing period, Tu (DNV RP E305)
Zero-up crossing period Tu 1 Tp:= Tu 6.615 s=
4.2.1.3 Average Velocity on Pipeline
Velocity on 90% depth Ur 0.45m
s=
The amount of current passing through the pipe is affected by the type of seabed soil in which the pipe is laid.
In terms of the soil is clay soil, the soil roughness is negligible, so in this case UD = Ur
UD Ur:= UD 0.45m
s=
4.2.1.4 Hydrodynamics coefficient
Reynold's number Re
UD Us+( )v
Dtot:= Re 5.111 105
=
Wave - current velocity ratio M
UD
Us
:= M 1.427=
Drag coefficient CD 1.2 Re 5 104
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4.2.2 Seabed Soil Factor
Figure 4.4 Recommended friction factors for clay (DNV RP E305)
ratio
Dtot Su
mtot g:= ratio 2.955=
Soil friction
factor
2.3:=
4.2.3 Hydrodynamics Force
Wave particle acceleration As 2 Us
Tu
:= As 0.3m
s2
=
Lift force fL. ( )1
2
sw
g Dtot CL Us cos ( ) UD+( )2:=
Drag force fD. ( )1
2
sw
g Dtot CD Us cos ( ) UD+( )2:=
Inertia force fI. ( ) Dtot
2
4
sw
g CM As sin ( ):=
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4.2.4 Lateral Stability Calculation
4.2.4.1 Calibration Factor
Figure 4.3 Calibration factor, Fw, as function of K and M (DNV RP E305)
K
Us Tu
Dtot
:= K 3.125=Keulegan-Carpenter number
Calibration factor Fw 1:=
4.2.4.2 Lateral Stability Check
i 0 180..:=phase angle range
i i deg:=
Required submerged weight ms. ( )fD. ( ) fI. ( )+( ) fL. ( )+
Fw:=
mreq. ( ) max ms. ( )( ):=
mreq. ( ) 22kg
m=
SFw
mtot
mreq. ( ):= SFw 2.095=
LS "accepted" SFw 1if
"not accepted, enlarge concrete coating thickness" SFw 1
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CHAPTER VFREE-SPAN ANALYSIS
5.1 Static Analysis
Static span length Lfr.st 130m:=
Total pipe weight / length Wtot 451.905N
m=
Drag force FD max fD. ( )( ) g:= FD 140.312N
m=
Inertia force FI max fI. ( )( ) g:= FI 161.23N
m=
Support type 1 = pinned - pinned
2 = fixed - pinned
3 = fixed - fixed
support 1:=
End condition constant Cfr.st 8 support 1=if
10 support 2=if
12 support 3=if
:= Cfr.st 8=
Distributed pipe weight Wd Wtot2
FD2
FI2
+
2
+:= Wd 499.9N
m=
Area moment of inertia I
64Ds
4ID
4
:= I 1.354 10
3 m
4=
Section modulus ZI
Ds
2
:= Z 4.441 103
m3
=
Longitudinal stress l
Wd Lfr.st2
Cfr.st Z:= l 2.378 10
8 Pa=
Hoop stress y 1.017 107
Pa=
Equivalent stress e l2
y2
+:= e 2.38 108
Pa=
Allowable stress allow 0.72 SMYS( ) PC 1=if
0.9 SMYS( ) PC 2= PC 3=if
:=
allow 2.585 108
Pa=
Static span criteria static_span_criteria "Static span length accepted" e allow
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5.2 Dynamic Analysis
5.2.1 Critical Span Length
5.2.1.1 Stability Parameter
Effective mass meff mst mcorr+ mcc+ mcont+ B+:=
meff 763.799kg
m=
Stability parameter Ks
2 meff
sw Dtot2
:= Ks 0.418=
5.2.1.2 Reduced Velocity
Figure 5.1 Reduced velocity for cross-flow oscillations based on the reynolds number.
Figure 5.2 Reduced velocity for inline oscillations based on the stability parameter
Reynold's number Re 5.111 105
=
Reduced velocity for cross-flow
oscillation
Vr.cf 5.9:=
Reduced velocity for inline oscillation Vr.in 1.4:=
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5.2.1.3 Critical Span Length
End condition constant Cfr.dy 2
support 1=if
15.5 support 2=if
22 support 3=if
:= Cfr.dy 9.87=
Critical span length for cross-flow
motion
Lfr.dy.cf
Cfr.dy Vr.cf Dtot
2 Us Ur+( )E I
meff
:= Lfr.dy.cf 69.973 m=
Critical span length for inline motion Lfr.dy.in
Cfr.dy Vr.in Dtot
2 Us Ur+( )E I
meff
:= Lfr.dy.in 34.085 m=
Critical span selected for dynamic
analysis criteria
Lfr.dy min Lfr.dy.cf Lfr.dy.in, ( ):= Lfr.dy 34.085 m=
5.2.2 Dynamic Stress
5.2.2.1 Vortex Shedding Frequency
Figure 5.3 Strouhal's number for circular cylinder as function of Reynold's number
Reynold's number Re 5.111 105
=
Strouhal's number St 0.2:=
Vortex shedding frequency fv
St Us Ur+( )Dtot
:= fv 0.2291
s=
5.2.2.2 Pipeline Natural Frequency
Pipeline natural frequency fn
Cfr.dy
2
E I
meff Lfr.dy4
0.5
:= fn 0.8191
s=
Pipe frequency criteria pipe_frequency_check "pipeline critical span accepted" fv 0.7fnif
"redesign pipe" otherwise
:=
pipe_frequency_check "pipeline critical span accepted"=
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DEFINITION
pcflb
ft3
:=
year 31536000sec:=
C K:=