1. modifications - vintage sno · 2008-10-27 · 1. modifications 1 a. . engine 1 ... motor....
TRANSCRIPT
1980 ET340T
CONTENTS
1. MODIFiCATIONS 1A. . ENGINE 1B. DRiVE 2C. CHASSiS 3D. ELECTRICAL......................................................................................... 5
2. SERVICE 7A. MAINTENANCE INTERVALS 7B. SPECiFiCATIONS 9C. SPECIAL TOOLS 14D. WIRING DIAGRAM 15E. WIRE AND PIPE ROUTING DIAGRAM 16
1. MODIFICATIONS(Compared with 1979 model ET340)
A. ENGINE1. Crankcase (Upper and lower halves)
(8G8-1 51 00-00 ----> 8J4-1 5100-00)In order to mount the optional startermotor. mounting holes are provided.
Hole is drilled
-1-
8G8-15100-00 can not be used on1980 model.
8J4-15iOU:UO can be used on both1979 and 1980 models.
Crankcase
--- --~--~
1980 ET340T
2. Carburetor(8H5-14101-00 --t 8J6-14101-00)To achieve the precise fitting of themain nozzle, the main nozzle is pressfitted to the mixing chamber body, andaccordingly the main nozzle cannot beremoved.
'80 model
6
To carburetorn-;_~
Interchangeability: Yes
o
®
1. Fuel pump ass'v(8J6-24410-00l
2. Clip: 8.6 mr:n(90467-09026)
3. Fuel pipe: 5 x 9 x 270 mm(90446-09062)
4. Pipe protector: 9.5 mrn(8G5-24328-00)
5, Joint pipe: 8-6 mm
{BJ6-24376-00}
6. Fuel,pipe: 240 mm
(90445·09466)
3. Fuel pump_A small-type, lightweight fuel pump IS
adopted and therefore, some of theparts are modified,
'79 model
6
To carburetor ~;:::::::w::c\
To fuel tan,,::-==1o/11tOIl1lll\ll¥
(Interchangeable as a set of theabove-listed parts)
B, DRIVE1. Track(8~4711 0-00 --t 8L1-47110-00)To improve maneuverability on freshsnow, tractive performance andc1imbability, a longer track is employed.
ET340 ('791 ET340T ('801
Pitch 64mm 83:6 mm
Number of44 41
links
Length on760 mm 1.110 mm
ground
1. Fuel pump ass'v
(8G8-2441 0-0012. Clip: 11 mrn
(90467-11.()2813. Fuel pipe: 7 x 11 x 230 mm
(90446-11027)
4. Pipe protector: 11.5 f!lm(8F3-24326-00J
5. Joint pipe: 8-8 mm
(878-24379-0016. Fuel pipe: 350 mm
(90446-090581
-2-
As a result of change of the track, thefollowing parts are modified.
o Sprocket wheel8F3-47531-00 (7 teeth)--t 8H9-47531-00 (11 teeth)
o Sliding frame 18G8-47411-00 --t 8L1-47411-00
o Sliding runner 1BE7'-47421-00 -> BL1-47421-00(Due to a larger contact area of trackwith ground)
o Torsion spring 19050B-70375 (7.0 mm dia.. Red)-> 9050B-9041B (9.0 mm dia.. Blue)
o Torsion spring 29050B-70376 (7.0 mm dia.. Red)
..~
Torsion spring 1
Sprocket wheel
C. CHASSIS1. Frame
(BGB-21910-00 -> BJ6-21 91 0-00)o As a result of modification of the
track (refer to "B Track"). the chassisis lengthened 310 mm.
o For better durability of the frame, theengine hood material is changed fromaluminium to steel plate (black coating).
o The drive guard bracket is welded tothe hood for easy assembling.
o The front part of the frame is painted.black as part of the new 19BO modeldesign.
1980 ET340T
-> 9050B-90419 (9.0 mm dia.. Blue)o Track tension wheel
(BHB-47310-00) (Newly added dueto longer track)
o Suspension wheel(B99-4731 0-01)
2 pes. -> 4 pes.(Increased due to longer track)
>~
Sliding runner 1
Welded drive guard bracket
-3-
1980 ET340T
2. Rear bumperTo increase the loading capacity, therear bumper is so designed that it canalso be used as a carrier.
Interchangeability: No
3. Steering gate(8G8-2371-01 --t 8J6-23871-00)For easy assembling and maintenance,
stB6,ing gll'te.
Interchangeability: Yes
The previous model's steering gate (8G8- ]23871-01) is interchangeable, as a setwith the drive guard bracket (8F3-7731601), with the new steering gate.
-4-
NOTE:-----------Due to modifications in 1. and 2. above, the1979 model's drive guard bracket 1 (8G577315-00) and bracket 2 (8F3-77316-01)are no longer used.
4. Luggage boxFor better saleability, a spark plugholder is provided on the luggage boxcover.
1. Spark plug holder{8H8-77356-00l
5. ThrottleTo keep the throttle cable end" which isheld by the throttle lever, from contacting the throttle grip, a collar is mountedand the lever is properly curved.
Collar
{90387-22726l
Lever.(8G8-42138-00__ 8J5-42138-00l
Lever (8J5-42138-00) and collar(90387-22726) can be used on both1979 and 1980 models.Lever (8G8-42138-00) can not be usedon the 1980 model.
1980 ET340T
6. Tune-up label(8K5-77743-00)For easy service, the tune-up label isadhered to the intake silencer.
MIN 92 OKlo R.ONYAMALUBE
ET340T (8L1) SPECIFIKATIONER
40'" 45 mm/l0 kg
SE INSTRUKTIONSBOKEN FOR
11 + 1 mm
1700 RPM
25 + 1 mm
BR·9ES (NGKl0.7", 0.8 mm
t.e r o.t mm1.0 APEN
1. BENSIN2. MOTOROWA
3 rANDSTIFT4. ELEKTRODEAVSTAND
5 rANDINsrALlNING
6. lAGFART (BRANSLEl JUSTERINGSSKRUV7. TOMGANGSVARVTAL8 BRANSLENIVA
9 KEDJEHUS DLJEVOLYM OCH VISKOSITET400 CG. GEAR OUA $AE #75 ~ 80
266 ± 2 mm10 VARITORAVSTAND
11. VARIATQR SIDOFORSKJUTNING12. MATTSP)i.NNING
... FOR YTTERUGARE INFORMATIONGENNA MODELL
... SPECIFIKATIONER KAN ANDRAS UlAN MEDDELANDE.
D. ELECTRICAL
1. C.D.1. magneto(8H5-85500-20 --; 8J9-85500-20)o For optional electric starter, the bat
tery eA8r@iA@ eeil is added.
'79 model '80 model
White
Battery charging coil
Headlight.,-
III
. .,.+.,.." ,
o Rotor assembly(8H5-85550-20 --; 8J9-85550-20)For optional electric starter, the ringgear mounting holes (M8 P1.0 x 4)are provided.
2. Spark plug(94701-00114--;94701-00186)The spark plug has been changed to atype because it is more easily availablein the market and does not affect engineperformance adversely.
BR-9EV (N.G.K.) --; BR-9ES (N.G.K.)
Interchangeability: Yes
3. Main switch(8G8-82508-20 --; 8J5-82508-21)
For additional safety, the headlight and--taillight-circuits are-changed so that
these lights are kept turned on as longas the engine is in operation.
-5-
1980 ET340T
'79 model '80 model
OFF
ON
LIGHT
Gray
Yellow
Orange Yellow Blue
Orange
Black Black/White
OFF
ON/LIGHT
Bteck/wtute
Black
Blue ~--t:=----'=>---_ Grsv
Interchangeability:
4. Wire harness
No
5. Tether switch(8G8-82590-20 --.8J6-82590-20)For additional safety, the headlight andtaillight circuits are changed so thatthese lights are kept turned on as longas the engine is in operation. (Refer to"2-D Wiring Diagram.")
Interchangeability: No
(8F3-82550cOO--.8H8-82550-00)
To prevent the switch from coming offeasily, the rubber cap thickness is increased, by which the durability andstrength of the cap is also increased.The ring is provided with a hook so itcan easily be hooked to the clothes.
'79 model
'80 model
Increased thickness
Interchangeability: Yes
-6-
Hook is added
2. SERVICEA. MAINTENANCE INTERVALS[PERIODIC MAINTENANCE]
1980 ET340T
Every
Check point 20 hrs. or 40 hrs. or 80 hrs or When Seasonally400km 800 km 1600 km necessary
(250 mil (500mi) (100Qmi)
ENGINE:
Tightness of bolts and nuts a aBends. cracks and wear a aAbnormal noise a aLoose connection and breaks of fuel and pulse pipes a aLoose connection and breaks of oil pipes a aLoose connection and breaks of oil delivery pipe a aManual rope starter system a aCarburetor .
• Operation of starter jet a a
• Mixing adjuster (pilot screw) a a
• Idling speed adjustment a aOperation and adjustment of oil pump a aIgnition timing aCylinder compressions a aCylinder head/exhaust pipe decarbonize aSpark plug condition. gap and cleaning a aTiahtenina of the cvlinder head""
.
DRIVE: .
Tightness of bolts and nuts a· aWear on slide runners a a
- Primary drive system. a a
V-belt a aSecondary drive system . a . aSheave distance a aSheave offset a aBrake pad wear a aBrake operation and adjustment a aGuide wheel rubber . . a aWear of drive track wheel sprocket a aDrive track adjustment a aBreaks in drive track a aBends in front and rear axles a aChecking of lock washers a aDrive chain adjustment a aDrive chain 011 level a . a
BODY:
Tightness of bolts and nuts a aBends and cracks a aWelded riveted, joints a aSki adjustment a aSki runner wear a aBreaks in fuel tank a aCleaning of fuel tank . aFuel filter aloose connection and breaks in fuel pipe a aBreaks in oil tank a aOil filter a
-7-
1980 ET340T
Every
Check point 20 hrs. or 40 hrs. or 80 hrs or When Seasonally400 km BOOkm 1600 km necessary
(250mi) (50Dmi) (1000 milELECTRICAl:
Wear, breakage of wire covering 0 0
Breaks in high-tension cord 0 0
Voltage regulator working voltage 0
Operation of engine stop switch 0 0
Operation of tether switch 0 0
Headlight.
0 0
Taillight 0 0
Brake light 0 0
•• Retighten every 10 hours from the first use.
[LUBRICATION INTERVALS]
Every
Lubrication point 20 hrs. or 40 hrs. or 80 hrs or When Seasonally Oil/Grease
400km 800 km 1600 km necessary Brand name(250mi) (500mi) (1000 mi]
ENGINE:
Starter case 0
Oil pump control box 0 0 Aeroshell grease #7 A orEsso Beacon 325 grease
Pump drive cover 0 0
Oil in the oil tank 0 YAMALUBE 2-cycleoil
Primarv sheave weiqht I-ybEle-A-ld-FFl--'£liwl.f.ieand roller pins u u
snowmobile grease
Secondary shaft and0 0 Molybdenum disulfide
slFdingsheave snowmobile grease
is/';c., Front axle housing 0 0
Shaft 1 and shaft 20 0
Light aU-purpose grease
iC'· (Slide rail)
Drive chain oil 0Gear oil API "GL-3" .
replacement 0SAE #75 or #80
BODY;
Steering column lower0 0 Light all-purpose grease
bearing .
Steering column upper0 0 Motor oilbearing
Steering links 0 0
Ski column 0 0
Ski wear plate 0Light all-purpose grease
0
Ski retaining pin 0 0
Brake wire end stopper 0 0 Esso Beacon 325 greaseand brake lever
-8-
B. SPECIFICATIONS
General
1980 ET340T
NOTE: * .... New specification
(Compared with ·1979 ET340)
Model ET340T('80)
Model:Model (1.8.M. No.) • ET340T ('80) (8L 1)Frame I.D. & starting number • 8Ll·051101Engine J.D. & starting number • E338·051101
Dimension:
Overall length • 2,895 mmOverall width (stdl • 990mmOverall heiqht (w/windshield) • 1,075 mm
Engine
Description:
Engine type Fan cooled two-stroke 5-port. twin cylinders
Engine model E338Displacement 337 em'
Bore X Stroke 60 X 59.6 mmEffective compression ratio 6.1 : 1
Starting system Recoil hand starter
Ignition system C.O.1., " "
=-Gy+iftcler-head.Combustion chamber volume (with spark plug) 21.3 em!
Compression chamber type Dome + Squish
Head gasket thickness 1.0 mm
Cylinder:
Material Cast iron sleeves aluminumBore size 60mmTaper limit 0.05 mmOut of round limit 0.01 mm
Piston:
Piston skirt clearance (Measuring point) 0.040 ~ 0.045 mm(10 mrn from piston skirt end)
Piston oversize 1st 60.25 mm2nd 60.50 mm3rd 60.75 mm4th 61.00 mm
Piston pin outside diameter X length ¢16X47mm
Piston ring;
Piston ring design (Top) Keystone
Piston ring design (Znd) Keystone
Ring end gap !installed) (Top) 0.35 ~ 0.55 mmRin9 end qap (installed) [Znd] 0.35 ~ 0.55 mm
Small end bearing:
Type Needle bearing
Big end bearlnq:Type Needle bearing
Crankshaft:
Crankshaft assembly width (A) 160±0.1 mm
-9-
1980ET340r
Crankshaft assembly width IF) 52 ~g.05 mm
Crankshaft deflection (0) 0.03 mm (0-1) 0.04 mm 10-2)0.04 mm (0-3) 0.03 mm 10-4)
Connecting rod larqeend side clearance (C) 0.25 ~ 0.75 mm
Connecting rod small end deflection (P) 2.0 mm (0.079 in)
-P
Q0-1
~"" ~0-4
Lo
~O]~ ,~A~
Crank pin outside diameter X length 1>22 X 51 mm 11>0.866 X 2.008 in)Crank pin type
.Solid shaft assembly type with serration
Crank bearing type (Lett) X q'tv #6306 special X 1 pc.Crank bearing type (Center) X q'tv #6206 special X 2 pes.Crank bearing type IRight) X q'tv #6305 special X 1 pc.r. ," ,,., v ..... CD ,_~" 70 0 OTC V ,
Crank oil seal tvpelCenter) X q'tv.
. Labvrinth seal X 1 nco
Crank oil seal type IRight) X q'tv FPJ-25 48 8TS X 1 pc.
Carburetor:;
-,Type & manufacturer/quantity B38-34 MIKUNI X 1 pc.1.0. Mark • 8J600Main jet (M.J.) #240Pilot jet (P.J.) #75Pilot screw (P.S.) 1.0 turns outThrottle valve ITh.v.) #190Valve seat IV.S.) 4>1.5 mm 10.059 in)Float height 25 ± 1 mm (0.9B ± 0.04 in)Idling engine speed 1700 r/min .
.
Main jet setting chart :
~.
-30"e -20°C -10°C O"C to-e 20°C(-22°Fl (-4°Fl (14"FJ (32"Fl (50"FI (68 0 F)
Altitude , I I I I I
#240 #220Sea level (Std)
f------#250~
#220~ 700m #240
(Std)
#220~ 1400m
f------#240--- #210•
#210,..... 20GOm or more .. ____ #200-#220.. •
"
-10-
Lubrication:Autolube pump ~ Color codeAutolube pump ~ Minimum strokeAutolube pump ~ Maximum stroke
- Autolube pump ~ Reduction ratio
Autolube pump - Output Min./200 strokesAutolube pump - Output Max./200 strokesAutolube pump wire free playOil tank capacityOil grade
.
Drive and track suspension
White0.20 ~ 0.25 mm1.55 ~ 1.87 mm
1/320.50 ~ 0.63 em'4.15~ 4.70 em'25 ± 1 mm at idle2.4 literYAMALUBE 2-eyele
1980 ET340T
Transmission:Type V-belt automatic centrifugal engagementDrive ratio 3.5 : 1 ~ 1 : 1
Engagement rpm 3000 r/minPrimary spring:
Part No. 90501-50500Color code Red
Secondary spring:Part No. 90508-40080Color code No painted
Secondary spring pre-load (twist) 160"eneavs cnsrance Z66 + 2 mm
eave-<>#-set ,-t-r1 ''''''V-belt width and outer line length 31.6 X 1,099 mmV-belt wear limit 26mm
Track suspension:Type Slide rail suspensionDamper type Oil and gas damperSpring color code (Front) RedSpring color code (Rear) No paintedSlide runner wear limit 10mmTrack width 380mmTrade deflection • 40 ~ 50 mm/1 0 kgLength on ground • 1110 mmWheel sprocket material and number ofteeth • Polyethylene 11TStopper ba nd length • 102 mm (2nd hole from the bottom)
Secondary drive:Type Chain (#40K-2)
Reduction ratio 23/12 (1917)
Chain pitch X Number of links 12.7 mm X 60L
Free play +510 _ 2 mm
Chain housing oil quantity 400 crrr'
Chain housing oil grade Gear oil API "GL3" (SAE #75 or 85)
Brake:Type Disc brakeBrake pad thickness 7.3mmBrake pad wear limit 1.0 mmGap betweenpad and disc 0.2~ 1.0mm
-11-
1980 ET340T
Chassis
Frame:
Material Aluminum + Steel
Steering system:
Caster (ski column) 25'Camber 0'Ski length X width X thickness • 1000 X 136 X 2.6 mmSki stance • 800mmSki toe-out O~ 6 mm (O~ 0.23mm)Steering linkage type Tie-rodLock to lock angle (Ski) Right ski, L: 27.6' R: 24.8'
Left ski, L: 24.8' R: 27.6'Lock to lock angle (Steering column) Right: 54.3'
Left: 56.3'
Front suspension:
Type Leaf spring
Damper type Oil damper
Fuel tank:
Capacity 22.7 literFuel grade Regular gasoline
Electrical
Ignition system:
Type-flywheel magneto (C.D.1. Type)lI1IOCJet1rnanuracturer F31352/M1Tstlm"HIVoltage 12VPulser coil resistance 9.0Q at 20'C (68'F) (White/Red-Black)
%'<> Charging coil resistance 350Q at 20'C (68' FI [Brown-e-Black]
Charging coil resistance 15.0Q at 20'C (68'F) (Blue-Black)
Ignition timing:
B.T.D.C. 1.6 ± 0.1 mm
Ignition coil:
Model/Manufacturer CM62-20/HITACHISpark gap 9 mm/300 r/min
11 mm/3,000 r/minPrimary winding resistance o 15Q at 20'C (6B'F)Secondary winding resistance 3.6kQ at 20'C (68'F)Diode (Yes or No) No
Spark plug:Type & quantity • NGK BR-9ES x 2 pes.Spark plug gap 0.7~O.8 mm
Spark plug cap:
Type Rubber type with noise suppressor
Noise suppressor resistance 5kQ at 20'C (68'FI
C.D.1. unit:Model/Ma nufacturer 8H4-20/MITSUBISHI
Lighting system:
Lighting output 12V-100WLighting coil resistance 0.19Q at 20'C (68'F) (Yellow-c-Black]Head light type Semi shield
Bulb wattage/q'ty 12V-45/40W X 1 pc.Tail/brake light wattage 12V-8W/23W
A.C. regulator:
Model/Manufacturer TRIZ-24B/HITACHI or S8516B!TOSHIBAVoltage 13.8 ± 0.5V
-12-
Tightening torque
Part to be tightened
[Engine]Spark plugCylinderheadFlywheel magnetoCrankcase upper and lower
Tightening sequence
Thread size
M14P1.25M8 Pl.25M16 P1.0M8 P1.25
/(
Tightening torque
28 Nm 12.8 m-kg. 20-lt-lbl25 Nm 12.5 m-kg. 18 It-Ibl73 Nm 17.3 m-kg. 53 ft-lb)First: 10 Nm 11.0 m-kg. 7.5 ft-lb)
Final: 20 Nm (2.0 m-kg. 15 ft-lb)
1980 ET340T
Remarks
_-1---__
3
_' : : : -}
~Starter nutlev ..0 0' 00 .0 .... "0 _" "n'"e'
Gr.an~c.:.aSct:t,.af1qE!r1gjl'1~J)r.a<.:ke:t Ml0 P1.25 30 Nm (3.0 m-kq. 21.5 ft-lb)
[Drive and track suspension]
Primarysliding sheave and cap M6 Pl.0 11 Nm (1.1 m-kq, 8 ft-lb)Installation of primary sheave UNF 1/2" Initial: 120 Nm (12 m-kg. 88 ft-lb) Use motor oil
Loosen once and retighten:
60 Nm (6.0 m-kg. 43.5 ft-lb)Installation of drive chain sprocket M12 Pl.25 40 Nm (4.0 m-kg. 29 it-fbi Use cotter pinInstallation of drivenchain sprocket Ml0P1.25 35 Nm (3.5 m-kg; 25 it-fbiChain housing and frame M8 Pl.25 22 Nm 12.2 m-kg. 16 ft-lb)Chain housing cap M8 Pl.25 16 Nm (1.6 m-kg. 11.5 ft-lb)Chain tensioner lock nut Ml0Pl.25 33 Nm (3.3 m-kg. 24 it-fbiInstallation affront axle R.H. M20 Pl.0 soNm ts.o m-kg. 65 it-fbiFront axle housing and frame M8 P1.25 25 Nm (2.5 m-kg. 18 it-fbiWheel sprocket and front axle 5 Nm (0.5 m-kg. 3.5 ft-lb)Shalt 1 and Irame Ml0 P1.25 55 Nm (5.5 m-kg. 40 it-fbi Use LOCK-TITEShalt 2 and rear bracket Ml0 P1.25 55 Nm (5.5 m-kq. 40 it-fbi Use LOCK-TITERear bracket and frame M8 P1.25 25 Nm (2.5 m-kg. 18 it-fbi Use LOCK-TITE8racket 2 and Irame sliding 1 M6 P1.0 12 Nm(1.2 m-kg. 9 ft-lb)Installation of suspension wheel M6 P1.0 11 Nm (1.1 m-kg. 8 ft-lb)Installation of rear guide wheel M12P1.25 73 Nm 17.3 m-kg. 53 tt-lb) Use LOCK-TITEInstallation of runner sliding 1 M6 P1.0 2.5 Nm (0.25 m-kg. 2 ft-lb) Use LOCK-TlTEInstallation of runner sliding 2 M6 Pl.0 6 Nm (0.6 m-kq. 4 it-fbi Use LOCK-TITEPivot arm 1 and bracket 2 M6 P1.0 50 Nm (5.0 m-kg. 36 ft-lb) Use LOCK-TilE8racket 5 & 6 and Irame sliding 1 M6 P1.0 13 Nm (1.3 rn-kq. 9.5 ft-lb) Use LOCK-TITEFrame sliding 1 and 2 & 3 M8 Pl.25 25 Nm (2.5 m-kg. 18 tt-lb)Installation of stopper 1 M6 Pl.0 3.5 Nm (0.35 m-kg. 2.5 ft-Ibl
[Chassis]Engine mounting bolt Ml0P1.25 30 Nm (3.0 m-kg. 22 It-IblSki runner M8 Pl.25 14 Nm (1.4 m-kg. 10 ft-lbl Use plain
washer
-13-
1980 ET340T
Steering column and gate MB P1.25 20 Nm 12.0m-kg. 14.5 ft-Ibl Use lockwasher
Steering relay rod adjusting nut M10P1.25 25 Nm 12.5 rn-kq. 18 ft-Ib)Out side arm and ski column M10P1.25 30 Nm 13.0m-kg. 22 ft-Ib) Use lock
washer andwave washer
Steering lower bracket MB P1.25 20 Nm 12.0m-kg. 14.5 ft-Ib) Use lockwasher
Installation of steering column 1,2 MB P1.25 14.5 Nm (1.45 m-kg.10.5 ft-Ib) Use lockwasher
Steering relay ass'v M10P1.25 30 Nm 13.0 m-kg. 22 ft-Ib) Use cotter pinUniversal joint M10P1.25 25 Nm (2.5 m-kg. 18 ft-Ib)Steering gate MB P1.25 14 Nm (1.4 m-kg. 10 tt-lb)
C. SPECIAL TOOLS
No. Description Tool No.
1 Dial gauge 90890~O3097
2 Dial gauge stand No.2 90890-01195
3 Dial gauge needle (56 mm) 90890-03098
4-, Flywheel puller bolt 90890-01803
4-b Flywheel puller attachment 90890-018044-, Flywheel puller screw 90890-01806
4-d Drive handle 90890-0181 7
4-, Flywheel puller body 90890-01848
5 Rotor holding tool 90890-01235
-14-
6 Primary fixed sheave puller 90890·01859
7 Sheave sub-assembly tool 90890-01858
8 Bushing tool 90890-01877
9 Sheave gauge 90890-01875
10 Pocket tester 90890-03104
11 Electro tester 90890-030.21
12 AC. Regulator checker 90890-03090
~m
~:'i
c
~:%l
2G)
C
sG):%l:l>S
Spark plug
l~ ¢ill-,~~ ..L
'::J
01
Tail/brake light (12V BW/23WI
•
'1ee<<<<<
Gy Gray
Br Brown
B/W Black/white
W/R White/red
G/Y.. Green/yellow
C.O.I. unit I ! ...L..
Ignition coil
L
I IG~yG/y
B I IB
B' !hiLBI
,----- ~
IB1 0
BIB- L "'l't' 01w R
BI
-~
eOI r code
Green
. Black
~Yellow
L Light blue
Orange
White
'N,f,~
~
.zi.,
y
-~
w
s.w
L
-e-
(0
.,
LI
LI
LI
~
Braw
Voltage regulator
Main switch
01 L
--------
GI yl"
~~ L
---~
.-----__ 'b
B
ho,.JG'---------l.Jl._ lynB~
l"IHi ILo
~ 0 n i--lJ,.tttn-~ r'"~ Go; 1-+--"--'-Go~
~:=P6 1 L I>CJ_.L.-+===E I
B..L .L L
Speedometer light
(12V3.4W)I
r
:0:
Tether switch
Brake light switch
---.Ch~G'EngIne stop swrt -~. 0 I ,
~Beam switch
Headlight -CD~(12V45W/ ::
40W) , , I I
1-enI
1980 ET340
E. WIRE AND PIPE ROUTING DIAGRAM
160mm
A
B
8=9
®® .
Q.JI @I~o::::::=::::::~-~~~~~f~~-@
UH @
@
®
CD®
®
-16-
®I---- ~
32
D
1. To taillight
2. Fuel pipe
3. Fuel tank breahter pipe
4. Through pipe inside the steering gate
6. Voltage regulator
6. Ground to body
7. Clamp voltage regulator ground wire
8. Fuel delivery pipe
9. Pulse pipe
10. Band
11. Wire harness assembly
12. Ground to body
13. Clamp
14. Fuel level pipe
, 5. Clamp
16. Pipe protector (Coil spring)
17. Clip
18. Band (Clamp the engine stop switch lead wire)
-17-
19. Starter wire
20. Oil pipe
21. Oil triter
22. Clamp
23. Brake wire
24. Throttle wire
25. Band (Clamp the beam switch and
brake light switch lead wire) .
26. Grommet
27. To brake caliper
28. When installing breather pipe, route it inside theinstrument panel.
29. Oil tank breather pipe
30. Through the breather pipe end into the fuel pumpbracket hole,
31. Taillight lead wire
32. Taillight
1980 ET340T