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1 < > MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

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Page 1: 1 < >MAN Diesel & TurboAuthor: Anton ZerrGas Engine 18V51/60G19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

1< >MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012

The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MWmech

Page 2: 1 < >MAN Diesel & TurboAuthor: Anton ZerrGas Engine 18V51/60G19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

2< >MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012

All data provided in this document is non-binding.

This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions.

Disclaimer

Page 3: 1 < >MAN Diesel & TurboAuthor: Anton ZerrGas Engine 18V51/60G19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

3< >MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012

The Gas Engine 18V51/60G MDT Four-stroke stationary Gas Engine Portfolio

2 4 6 8 10 14 16 180 12 20 22 24

Power Output @ 50 Hz [MWm]

18.9 MW51/60G1050 kWm/Cyl. @ 500 rpm

35/44G530 kWm/Cyl. @ 750 rpm

32/40G450 kWm/Cyl. @ 750 rpm

10.6 MW

8.1 MW

8.8 – 17.6 MW51/60DF975 kWm/Cyl. @ 500 rpm

32/40DF400 kWm/Cyl. @ 750 rpm

3.6 – 7.2 MW

Gas

En

gin

esD

ual

Fu

el E

ng

ines

Page 4: 1 < >MAN Diesel & TurboAuthor: Anton ZerrGas Engine 18V51/60G19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

4< >MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012

Engine Performance Data18V51/60G Electrical Optimized („E“)

Bore: 510 mm, Stroke: 600 mm       Speed r/min 500 514Frequency Hz 50 60mep bar 20.6 20,0Piston speed m/s 10.0 10.3

Eng. kW Gen. kW Eng. kW Gen. kW18V51/60G 18,900 18,465 18,900 18,465Consumption            P 100%

Electrical OptimizedHeat Rate for NOx 500mg/mN³ @ 5% O2  18V

7,607 kJ/kWhel

47,3% ηel

Efficiency at generator terminals, including engine-driven pumps, ISO 3046-1 conditions; MN ≥ 80; tolerance 5%

LHVmin = 28,000 kJ/mN³Nominal generator efficiency: 97.7%, p.f. 0.9

Electrical optimized

Page 5: 1 < >MAN Diesel & TurboAuthor: Anton ZerrGas Engine 18V51/60G19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

5< >MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012

Bore: 510 mm, Stroke: 600 mm       Speed r/min 500 514Frequency Hz 50 60mep bar 20.6 20,0Piston speed m/s 10.0 10.3

Eng. kW Gen. kW Eng. kW Gen. kW18V51/60G 18,900 18,465 18,900 18,465Consumption            P 100%Total Energy OptimizedHeat Rate for NOx 500mg/mN³ @ 5% O2  18V

7,690 kJ/kWhel

46,8% ηel

Efficiency at generator terminals, including engine-driven pumps, ISO 3046-1 conditions; MN ≥ 80; tolerance 5%

LHVmin = 28,000 kJ/mN³Nominal generator efficiencies: 97.7%, p.f. 0.9

Engine Performance Data18V51/60G Total Energy Optimized („T“)

Total energy optimized

Page 6: 1 < >MAN Diesel & TurboAuthor: Anton ZerrGas Engine 18V51/60G19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

6< >MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012

V51/60G

Dimensions  Cyl. No. 18 A mm 13,148 B* mm 5,410 C* mm 18,558 W mm 4,700 H mm 6,530 dry mass* t 373

The Gas Engine 18V51/60G 18V51/60G – Dimensions and cross section

* Depending on alternator. Dry masses apply to the complete GenSets

Page 7: 1 < >MAN Diesel & TurboAuthor: Anton ZerrGas Engine 18V51/60G19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

7< >MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012

The Gas Engine 18V51/60G 18V51/60G Gas Power Plant

Exemplary

Page 8: 1 < >MAN Diesel & TurboAuthor: Anton ZerrGas Engine 18V51/60G19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

8< >MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012

Ignition Process:

1. Main combustion chamber will be filledwith lean mixture of natural gas and air

2. Prechamber will be flushed with natural gas(rich mixture within prechamber)

3. Compression by upward piston motion (checkvalve prevents gas losses)

4. Spark plug initiates the ignitionwithin prechamber

5. Flames coming out of the prechamber start combustion within main combustion chamber

The Gas Engine 18V51/60G Spark Ignited (SI) Gas Engines Pre-chamber Spark Ignition Principle

Page 9: 1 < >MAN Diesel & TurboAuthor: Anton ZerrGas Engine 18V51/60G19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

9< >MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012

18V51/60GMain Changes

Spark ignition components derived from 32/40G and 35/44G

Piston crown and cylinder liner with reduced fire land height for more efficiency

new

maturity

~95% standard engine and safety parts from 48/60B + 51/60DF

reliability

Page 10: 1 < >MAN Diesel & TurboAuthor: Anton ZerrGas Engine 18V51/60G19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

10< >MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012

Gas and Dual Fuel Engines Released fuel gas specification

Page 11: 1 < >MAN Diesel & TurboAuthor: Anton ZerrGas Engine 18V51/60G19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

11< >MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012

Based on proven design of V48/60B

Highest power densities in his class

Increased efficiency with spark ignition

Low NOx emissions from gas

Low gas-admission pressures

High and stable ratings in hot and high power-plant locations

Excellent load imposition and load following characteristics

Cost savings through favorable price of natural gas

Injection: State of the art spark ignition technology

The Gas Engine 18V51/60GBenefits of the Engine - Summary

Page 12: 1 < >MAN Diesel & TurboAuthor: Anton ZerrGas Engine 18V51/60G19.07.2012 The Gas Engine 18V51/60G Spark Ignited engine with a power output of 18.9 MW mech

12< >MAN Diesel & Turbo Author: Anton Zerr Gas Engine 18V51/60G 19.07.2012

THANK YOU FOR YOUR ATTENTION

2012 Florian Schiller

Product Manager

Business & Product DevelopmentSalesBusiness Unit Power Plants

Phone +49 821 322-6748Fax +49 821 322-1460Mobile +49 151 6130 8554