1. crankcase by katie murray, uga agriculture education edited by georgia agriculture education...

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1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle Revised May 2007

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Page 1: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

1. CrankcaseBy Katie Murray, UGA Agriculture Education

Edited by Georgia Agriculture Education Curriculum Office

May 2006

Small Engine Parts

Four-Cycle

Revised May 2007

Page 2: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Engine Block

1. Crankcase

2. Cylinder Block

Crankcase Cover

Page 3: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Cylinder Block

2. Valves

1. Cylinder Bore

3. Cooling Fins

Head gasket goes here

Page 4: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Cooling Fins-Cooling fins keep heat away from the cylinder block by increasing the surface area of the cylinder block and contacting the already existing cooler air for cooling efficiency.

Spark Plug

Page 5: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Crankshaft

Counterweights-balances the forces of the reciprocating piston and reduces the load on crankshaft bearing journals.

Throw-measurement from the center of the crankshaft to the center of the crankpin journal. Determines the stroke of an engine. Throw = ½ stroke.

Crankshaft-converts the linear motion of the piston into rotary motion.

Crankgear-interlocks with the cam gear to turn the crankshaft

Page 6: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Crankshaft

Magneto JournalPTO Journal

Bearing Journal

Crankpin Journal-attaches the connecting rod to the crankshaft

Page 7: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Piston

Skirt

Rings

Piston Pin Bore

Piston Head

Page 8: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Piston Rings1. Compression Ring-seals the combustion chamber from any leakage during the combustion process.

3. Oil Ring-Wipes excess oil from the cylinder wall during piston movement. Openings in the ring returns the excess oil to the engine block.

2. Wiper Ring- used to further seal the combustion chamber and to wipe the cylinder wall clean of excess oil.

Page 9: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Ring GroovesRing Lands

Page 10: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Connecting Rod-transfers motion from the piston to the crankshaft and functions as a lever arm

Rod CapCrankpin Journal Bearing Surface

Piston Pin

Piston pin Bearing Surface

Piston

Page 11: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Valve Tappets-Rides on the camshaft and pushes the bottom of the valve stem to open the valve

Valve Tappets

Page 12: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Cam Shaft- includes cam gear and cam lobes; driven by the crankgear

2. Cam Lobes- egg-shaped protrusion on the camshaft that moves a tappet to open a valve; controls the lift and duration of the opening and closing of the valves

1. Cam Gear-portion of the camshaft that interlocks with the crankgear.

Timing Mark

Page 13: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Valve Spring

Valve Stem

Valve Head

Valve Retainer

Intake Valve- allows the air-fuel mixture to flow into the cylinder

Exhaust Valve- allows exhaust valves to flow out of the cylinder

Page 14: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Flywheel

Flywheel Nut

Page 15: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Magneto

Armature

Magneto

Spark Plug Wire

Page 16: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Air Filter

Page 17: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Carburetor

Carburetor- provides the proper mixture of air and fuel to the intake valve

Page 18: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Intake Manifold

Page 19: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Muffler

Muffler Guard

Page 20: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Breather Assembly

Breather Cover

Page 21: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Shields

Cylinder Shield

Page 22: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Dipstick

Page 23: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Starter Housing

Page 24: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Gas Tank

Page 25: 1. Crankcase By Katie Murray, UGA Agriculture Education Edited by Georgia Agriculture Education Curriculum Office May 2006 Small Engine Parts Four-Cycle

Blower Housing Cover