1 confidential - hilton metal forging ltd. · pdf file7 confidential raw material supplier...
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3 Confidential
COMPANY PROFILE
• We Would like to Introduce our Company as one of the Pioneer
Company in India having Specialization in Manufacturing of various
Types of closed Die forging.
• We are ISO 9001-2008 Certified & Approved by TUV Rhineland. We
Manufacture Quality Forging ( Hot Forging ) as per customer
specification & Samples.
• Our main product line includes closed die forging for Automobile
Industry, Agricultural Implements, MS Flanges, Stainless Steel
Flanges, Forge Fittings, Railway gears, Pinion, Engine Cover etc.
We also supply Customized Forging as per buyer’s Drawings /
samples.
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Continue...
• Our scope of Forging from 0.5 to 750 Kilograms of a single piece.
• The Company produces 95% of its Products for usage in Petroleum
and Gas/Oil Sector Industries and 5% for usage in other Industries
and 90% of its Products are exported to Global Customers with
majority share in USA, CANADA, EUROPE & GULF.
• We are also preparing for TS-16949.
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RAW MATERIAL SUPPLIER
• Kalyani Carpenter Special Steels Pvt. Ltd.
• Mahindra Sanyo Special Steel Pvt. Ltd
• Harison
• Rashmi Steel
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LIST OF CERTIFICATE
• ISO 9001 – 2008
• PED
• TSE
• Candian Registration For All provinces
• Kuwait Oil Company
• Petrobras
• EIL
• NPCIL
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DESIGNING OPTIMISED PROCESS FOR MANUFACTURING FORGED PART.
CREATION OF FORGING PART DRAWING AND 3D MODEL FROM CUSTOMERS MACHINING DRAWING AND 3D MODEL.
CREATION OF DRAWINGS AND 3D MODELS OF ALL THE TOOLING, REQUIRED FOR MANUFACTURING FORGED PARTS.
3D MACHINED MODEL 3D FORGING MODEL
FINISHER TOP
FINISHER BOTTOM
BLOCKER TOP
BLOCKER BOTTOM
DESIGN CAPABILITIES
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GENERATING PROGRAMS FOR MANUFACTURING DIES AND TOOLS.
IN ORDER TO PROVIDE COMPLETE SOLUTION TO CUSTOMER,WE CAN PROVIDE VALUE ADDITION SERVICES LIKE:-
DESIGN OF CHECKING FIXTURES, TEMPLATES etc.
DOCUMENTATION PREPARATION LIKE
1.CONTROL PLAN
2.PFMEA
3.PPAP
4.APQP
5.WORK INSTRUCTION etc.
CUSTOMER STANDARDS REVIEW.
DESIGN CAPABILITIES
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VIRTUAL MANUFACTURING:-
SIMULATING EACH STEP OF FORGING PROCESS TO CHECK
1.FILL-UP,
2.AVOID DEFECTS,
3.PREDICT LOAD AND ENERGY,
4.NUMBER OF BLOWS (IN CASE OF HAMMER),
5.DIE STRESS
6.GRAIN FLOW.
UPSET BLOCKER FINISHER TRIMMED PART
INITIAL STOCK
1.START TO END PROCESS SIMULATION
BLOCKER
FINISHER
DESIGN CAPABILITIES
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2.PREDICTION OF FORGING DEFECTS
FOLDS INSIDE THE PART
ACTUAL FOLDS OBSERVED
FOLDS OBSERVED IN SIMULATION
DESIGN CAPABILITIES
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HIGH STRESS AREA
AT ROOT IN FINISHER
DIE
CRACK IN ROOT AREA
EXTENDING TILL LAND IN
THE DIE
ACTUAL DIE CRACKS
SIMULATED DIE STRESS FOR FINISHER BOTTOM DIE
HIGH STRESS AREA
AT OIL SLOTS IN
FINISHER DIE
CRACKS OBSERVED
AT OIL SLOTS AREA
3.DIE STRESS ANALYSIS
DESIGN CAPABILITIES
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RAILWAY WHEEL
SIMULATED GRAIN FLOW
3.GRAIN FLOW
DESIGN CAPABILITIES
PINION SHAFT SIMULATED
GRAIN FLOW
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LIST OF MATERIAL USED
• Carbon and Alloy Steel ( 17CrNiMo6, 15Ni7Cr4Mo2, 8822H, SAE-
1020, A105, SAE-4140, A86 B45.)
• Stainless Steel ( 304L, 316L, 1.4541, 1.4571)
• Nickel Alloy ( A-20, A-400, C-276 )
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EQUIPMENT LIST
• Russian Hammer - 16 Ton
• Belt Drop Hammer - 2 & 3 Ton
• Forging Press - 2000 Ton
• Trimming press - 1600 Ton, 200 Ton, 500 Ton
• Billet Heating Furnaces - 2 Box, 2 Pusher Furnaces
• Induction Heater - 400 KW
• Band Saw Machine - 15 Nos.
• Compressor - 15 Nos.
• Lathe Machine - 6 Nos.
• Fork lift - 02 No.
FORGE SHOP
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EQUIPMENT LIST
• VMC - 02 Nos.
• Lathe Machine - 01 No.
• Drilling Machine - 01 No.
• Compressor - 01 No.
• Shaping Machine - 01 No.
• Pneumatic Grinder - 02 Nos.
• Welding Machine - 03 Nos.
DIE SHOP & TOOL ROOM
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EQUIPMENT LIST
• VTL Machine - 08 Nos.
• CNC Machine - 35 Nos.
• VMC Machine - 03 Nos.
• Drilling Machine - 03 Nos.
• Punching Machine - 02 Nos.
• Lathe Machine - 05 Nos.
• Fork Lift - 02 Nos.
VTL & CNC SHOP
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EQUIPMENT LIST
• Normalising Furnace (2 Ton) - 02 Nos.
• Tempering Furnaces (2 Ton) - 02 Nos.
• Water Quenching Tank - 01 No.
• Oil Quenching Tank - 01 No.
• Charger ( 2 Ton) - 01 No.
• Fork Lift - 01 no.
• Shot Blasting Machine - 02 Nos.
• Lathe - 03 Nos.
• Band Saw - 01 No.
• Muffle Furnace - 01 No.
HEAT TREATMENT
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EQUIPMENT LIST
• Spectrometer
• Microscope
• UTM ( Universal Testing machine)
• LPT (Liquid Penetrant Test)
• PMI Analyzer
• Radiation Testing Meter
• Magnetic / Ultrasonic Crack Detection
• Pyrometer
• Brinell Hardness Tester
• Dial Gauge, Micrometer & Vernier etc.
TESTING & INSPECTION
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RAILWAY WHEEL
RAILWAY ENGINE COVER
PRODUCT PORTFOLIO
TOP DECK CENTRE
(SIMULATION RESULT)
SIMULATION RESULT
TOP DECK CENTRE
(ACTUAL RESULT)
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CONTACT ADDRESS
Registered & Corporate Office
Address: 701, Palmspring, Palmcourt Complex,
Link Road, Malad – West, Mumbai – 400064
Tel: 022 4042 6565
Fax: 022 4042 6566
E-mail: [email protected], [email protected]
Factory
Address: Shah & Mehta Ind.Estate, Village Ghonsai,
Tal. Wada, Dist. Thane, Maharashtra, India
Tel: 91-2526-307 900
Fax: 91-2526-307 901