schuch.de · 1 catalogue conventional 02.07.2020 subect to technical chanes isprints and errors....

1 Catalogue conventional02.07.2020

Subject to technical changes, misprints and errors.

Table of Contents

SCHUCH - The Company

Chronicle 2-3All under Control 4Quality 5Substainability 5

Explosion Protected Fittings Zone 1/21 6-10Light fittings with diffusers 6-10

Explosion Protected Fittings Zone 2/22 11-12Light fittings with diffusers 11-12

Ex-Protected Installation Components 13-18

Dust-/Waterproof Light Fittings 20-45Light fittings with diffusers 22-35Light fittings without diffusers 36-38Oval shaped light fittings 39-40Tubular fittings 41Vandal proof light fittings 42-43Mounting rails/through wiring systems 44-45

High Bays 46-55Reflector Light Fittings 48-49Compact Light Fitting 3070... 50-51Compact Light Fitting for Greenhouses 52-54

Outdoor Light Fittings 56-77Technical outdoor light fittings 58-63Decorative outdoor light fittings 64-67Floodlights 68-72Ballast Housings, Terminal Boxes 73-75Pole arm carriers 76Pole-top brackets 77

Emergency Light Fittings 78-87Light fittings with diffusers 80-84Light fittings without diffusers 85-86Group-/central battery systems 87

Technical Attachment 88-89

2

2. March 1895A few years after the invention of the incandescent lamp, Adolf Schuch founded the company Adolf Schuch Elektrotechni-sche Fabrik in Worms at the river Rhein. He started the production of waterproof porcelain lamp holders for incandescent lamps, as well as waterproof porcelain hand lamps with protective glass for local breweries, tanneries and chemical plants.

1906Production of first street light fittings.

1910The first explosion-protected mining light fittings were delivered to coal mines in the Ruhr region, the Saarland and South Africa.

1929Explosion-protected light fittings were the basis of the whole manufacturing pro-gram. SCHUCH became a pioneer for explosion-protected light fittings.

1940Large parts of the factory buildings are destroyed by the war. Continuation of production in alternative building.

21. February 1945Destruction of all company premises and alternative buildings as a result of intense bombing of Worms.

1945 -1948Recovery of production.Launch of an improvised manufacturing program for night lamps, desk lamps, workplace and shop lamps, due to deficiency in raw materials.

1948The production of explosion-protected light fittings, street light fittings and industrial and special-purpose light fittings of all types was restarted.

1949Production of first light fittings for fluorescent tubes, as well as street light fittings for high pressure mercury lamps.

1952 - 1953Fiberglass-reinforced polyester was used for the first time to produce housings for moisture-proof, explosion-protected and street light fittings.Introduction of own production of so-called “PREPREG” (preimpregnated fibres), as well as construction of an in-house moulding pressroom to produce fiberglass-reinforced polyester housings.

SCHUCH — A COMPANY WITH TRADITIONS

CHRONICLE

1953First approval to use explosion-protected linear light fittings for single-pin fluore-scent tubes

1957As a result of the expansion of production demand, the company enlarged its working and storage areas by more than 14,000 m2.

1962The new plant II on the outskirts of worms got erected.

1964The production was mostly moved into a new modern plant in the Mainzer Strasse in Worms, which included GRP pressing, mechanical workshops and a fully auto-matic powder-coating line.

1969New plant expansion to the total of 40,000 m2.SCHUCH achieved a deep vertical integra-tion and extensive technologies for design and production of highly-protected technical light fittings.1973Start of production of the legendary 161/162 series waterproof light fittings.A major milestone in the Company‘s history.


3

1975A foamed polyurethane gasket was used in waterproof light fittings for the first time.

1986Production of first waterproof light fittings completely made of polycarbonate.

1988 - 1989World‘s first approval to use an explosi-on-protected linear light fitting for a 2-pin fluorescent tube.SCHUCH became a pioneer for modern explosion-protected linear light fittings.

1995Company‘s 100th AnniversaryFirst time certification of quality manage-ment system according to the new standard DIN ISO 9001.

1999The production area of explosion-proof luminaires is subject to particularly strict monitoring by the Physikalisch Technische Bundesanstalt (PTB). In an audit, the SCHUCH quality management system is tested and certified according to the new standard DIN EN / IEC 80079-34.After 2000The start of extending the standard manufacturing program, as well as special industry solutions for various application conditions in the industry.

2002LED technology is revolutionizing lighting. From 2002, SCHUCH concentrated its development activities in all product areas on energy-efficient LED solutions.

2005 - 2009An almost complete range of LED lights is created within a few years and successfully launched to the market.

2011The LED range is complete with the introduction of the first ex-protected LED lights.

2014 - 2019A phase of extensive investments begins, in which production capacities will be expanded in many areas by 2019, new production technologies will be introduced and energy-efficient renovations will be carried out according to the most modern, environmentally friendly aspects.

2016/2019Lighting becomes smart:Introduction of the LIMAS light manage-ment system and so-called RFL lights, which are suitable for easy retrofitting of a light management system.

2019SCHUCH deals intensively with the influence of so-called harmful gases on LED lights. The RESISTANT luminaire range develops from this.

2020125 years of SCHUCHCompetent, innovative and with a passion for good light!

4Subject to technical changes, misprints and errors.

EVERYTHING IS UNDER CONTROLThe moulding of explosion-proof LED boards and the ultra sonic welding of gas-tight LED lights are the latest manufacturing processes used in the Worms plant, which further extends SCHUCH‘s know-how.Constant quality controls and internal audits at all production levels ensure the high quality standard of all SCHUCH lights.

Continuous quality control and internal audits at all production stages ensure a high quality standard for all SCHUCH light fittings.

Both light fittings and their components and materials are thoroughly tested in our accredited measuring laboratories.

Along with the lighting measurements, determination of lu-minous flux and representation in light distribution curves, light fittings are checked for emitted interferences and noise immunity in accordance with EMC Directive 2004/108 EC and the Electro-magnetic Compatibility Act.

Dust- and water chambers are used to check IP rating of the light fittings, including sealing tests underwater.

Heat measurements to check the maximum admissible ambient temperature, low temperature tests and material ageing tests performed in climatic chambers, especially for explosion-protected light fittings, finish the Test Program for SCHUCH light fittings.

This comprehensive philosophy allows SCHUCH to control all processes and to react promptly and flexibly to changing require-ments.

From design to final assembly: the company located in Worms performs all the light fitting design, testing and production stages.

SCHUCH engineers use advanced CAD systems to design new light fittings as well as special thermal simulation programs in order to reach optimal temperature control for each LED light fitting. This is a decisive factor for LED service life and, therefore, it is one of the most important quality parameters of a good LED light fitting.Deep vertical integration in the light fitting production is typical for SCHUCH.

Die forming and cutting, bending and welding of metal parts and housings are performed using modern machining centers and welding robots in mechanical manufacturing.

A modern environment-friendly powder coating unit is used to paint metal light fittings with varnish of a standard or customized color.

Since 1955, all light fittings made of fiberglass-reinforced polyes-ter are produced in a separate pressroom and then provided with polyurethane/silicone gaskets in a fully automated dispensing system.

The tools required for forming, bending and pressing are pro-duced in the in-house tooling workshop.

Careful manual assembly of light fittings is performed in several assembly departments. Finally, each light fitting undergoes specific functional test.

SCHUCH: Quality, Consistency, Future-oriented

5

EXCELLENT QUALITYSCHUCH light fittings are unique branded products “Made in Germany”. The proverbial high quality standard which you can rely on.

This is proven by Quality Certificate as per DIN EN ISO 9001, which is continuously reconfirmed by VDE, reflects it.Quality management covers all company activities, starting from design, engineering, production and final assembly to sale, and is valid for all product and manufacturing fields.

Being a manufacturer of explosion-protected light fittings and components, SCHUCH, moreover, is subject to an even stronger supervision by PTB with regard to quality control as per DIN EN/IEC 80079-34. The routine surveillance audits habe been successfully carried out and reconfirmed by a certificate since 1999.

In recognition of the high quality of delivered products, SCHUCH was awarded, in 2009 for the first time, the Quality Certificate according to KTA 1401 as a certified supplier to all large German power plants. For illumination of power plants, SCHUCH is the absolute market leader.

Since November 7th, 2019, SCHUCH has been a certified Q1 quality supplier to the railway company Deutsche Bahn AG.

COMMITTED TO

ENVIRONMENT PROTECTIONAs a manufacturing company, SCHUCH is always aware of its eco-political responsibility.As a family business with a history spanning more than 125 years, we do not think in quarters but in generations - accordingly our actions are consistently geared towards the principle of sustain-ability. Through responsible use of scarce resources and the development of sustainable products, we make our contribution to environmental protection for a future worth living in today and subsequent generations.

SCHUCH lights are designed for maximum energy efficiency and maximum service life.Through the use of light management systems for situation-based control of the light as well as VARIO luminaires for individual optimal adjustment of the luminous flux, further energy saving potential can be gained.

SCHUCH lights are not single-use products. If necessary, all installed components can be replaced by skilled workers in order to avoid unnecessary waste and to conserve valuable resources. The only exception is the gas-tight PRIMO XR series, which must be hermetically sealed due to the application.

All SCHUCH products meet the REACH and ROHS require-ments.For ensuring a professional disposal of the packing material and of old equipment, SCHUCH is connected to the INTERSEROH Recycling System and Green Dot - Dual System Germany (DSD).

Thanks to the extensive use of Zhaga-compliant LED modules, SCHUCH lights are future-proof. A manufacturer-neutral replacement is just as possible as a replacement by Zhaga-compli-ant subsequent generations without having to replace and dispose of the entire luminaire.

In regular energy audits at our site, plants and manufacturing processes are intensively examined and assessed with regard to potential energy savings. The energetic renovation of the main building and the investment in a new powder coating system designed according to moderate, environmentally friendly aspects are just two examples of the resulting sustainable improvement.

100% ORIGINAL SCHUCHEvery single light fitting of our product range is an original SCHUCH product. Designed and engineered by our own engineers, produced using own tools and 100% quality approved in our own work shop. Unique and distinctive.

6Subject to technical changes, misprints and errors. Catalogue conventional02.07.2020

1910 The first SCHUCH mining light fittings illuminate the coal mines in the Saarland and in the Ruhr region and are delivered to the mines in South Africa.

1929 SCHUCH disposes of an extensive range of explosion-protected and mining luminaires, junction boxes, switches and sockets. The product line of explosion-protected light fittings is a major sector within the entire manufacturing program.

1952/53Introduction of „glass fiber reinforced Polyester” as material for the housings of explosion-proof light fittings.

1953 First approval of an explosion-protected ceiling light fitting for single-pin fluorescent tubes.

1986 After substantial development work, SCHUCH got the world’s first certification of an explosion-protected electronic control gear for 2-pin fluorescent tubes.

For more than one hundred years SCHUCH has been considered as an expert in lighting in extreme environ-ments. Applications in explosive gases and dust environments set stringent requirements.With the results of its own intensive re-search and design work, as well as more than 100-year experience, SCHUCH still acts as an innovator in this challen-ging field. Thus, SCHUCH has decisively influenced much on the development of conventional explosion-protected linear light fittings, as well as of the relevant standards. Explosion-protected linear-light fittings with 2-pin technology are inseparably associated with SCHUCH. Using the new LED technology, SCHUCH sets new benchmarks with its innovati-ve solutions. Worldwide, SCHUCH has one of the widest ranges of lighting products providing protection against explosive gases and dusts.

1989 World innovation: SCHUCH presents the first explosion-protected linear light fitting with an ECG for standard 2-pin fluorescent tubes. A pioneering solution that enables to generally use conventional fluorescent tubes in explosion-protected light fittings. Thus, SCHUCH became the forerunner of modern explosion-protected linear light fittings.

1998 With the world’s first approval of an Ex-ECG with „end-of-life” shutdown, a safety gap in the operation of explosion proof light fititngs is being closed - SCHUCH is making history again. Immedia-tely afterwards, this becomes bindingly included in the standards.

2005 First approval of an explosion-protected linear emergency light fitting with a microprocessor-controlled intelligent emergency control unit and an integrated ECG with “end-of-life” cut-off system.

2010 First explosion-protected linear light fitting for Zone 2 and Zone 22 with the applicati-on of an energy-saving T5 lamp technology.

HIGHLIGHTS OF TECHNOLOGICAL DEVELOPMENT- SCHUCH AS A PIONEER

Explosion-Protected Light Fittings Impressive innovation strength

in extreme conditions

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Catalogue conventional02.07.2020

LED TECHNOLOGY

Product Series Page

Light Fittings for Zone 1/21Light Fittings with Diffuserwith central locking system e840... 8• for connection to central or

group battery systemse840... ZB 9

• pole mounted light fitting e840... PM 9

Light Fittings for Zone 2/22Light Fittings with Diffuser nD161/162... 11

Ex-Installation materialCarrier rail systems TRS 2000 13

AL 13Through wiring systems DV 14Wall sockets 4216 15Plugs 4210 15Installation switches 8040 16Junction boxes 8118 16Built-in Disconnect Switch LS 32-20 17Lamp Holder e2412/e8901 18

e8911/6041/e8912 18

Explosion-Protected Light FittingsConventional Technology

2020With the introduction of steep roof light fittings, small wall and ceiling mounted light fittings and the hand lamp e9310, the LED range is expanded continuously.

2011 SCHUCH brought the first EX-pro-tected LED headlights, emergency and compact light fittings to market maturity.

2014 First approval of explosion-protected linear LED light fittings, high bay LED light fittings and LED floodlights for Zone 2/22.

2016 World’s first explosion-protected linear light fitting for Zone 1/21 using an innovative LED casting technique.

2017-19The range of LED light fittings is expanding at a rapid pace.The ExeLed1 N and ExeLed 2 N emergency light fittngs, LED floodlights and surface floodlights follow in short intervals.

8

e840

e840 236 PM

Subject to technical changes, misprints and errors. Catalogue conventional02.07.2020

Explosion-Protected Light FittingsSeries e840...Application:Hazardous areas of zones 1, 21 and 2, 22.Design:Housing: Glass fibre reinforced polyester resin.Cover: Clear polycarbonate with internal prisms, hinged.Gasket: Silicone, foamed.Reflector: Glass fibre reinforced polyester, hinged and removable.Central locking system: Operated by a hexagonal socket key 13mm.Isolating switch: Switching off all poles when the light fitting is opened.

Wiring: Electronic ballast with “end-of-life switching-off system”.Connection: Prepared for looping the mains cable on one small side. Terminal L1 + N + PE up to 6mm² max.Cable entries: 3 entries M25 x 1,5 (2 glands, 1 of them with plug and 1 screw plug).Mechanical installation: 2 suspension brackets with bolts (H8V P) or 2 ceiling brackets (15A P), see accessories.

Options:– separate lamp monitoring device (T)– with 2 individual electronic ballasts for

2 separate mains– for connection to group or central

battery (light fittings of version ZB only)

– with monitoring module for monito-ring the individual light fitting

– with breather for pressure compensation

– metal gland– with 4 cable entries max.– for 5-pole in/out-wiring– through-wiring 6 x 6mm² max.– aluminium mirror-type reflectors –

narrow-beam version (SP 84...)– without switch (OS)

SCHUCH Quality - your advantage:

• sturdy design of high chemical resistance for application in rough industrial conditions: – housing from glass fibre reinforced polyester – polycarbonate diffuser of high impact strength (equal wall thickness: 2,5mm) – highly resistant foamed silicone gasket of dimensional stability that stands for a permanently safe tight-

ness against water and dust • reliable, fail-safe and long-life thanks to a special ex-protected ECG with high grade

quality features: – „end-of-life swiching-off system” i.e. at the end of its life a fluorescent tube is safely

switched off – in compliance with the requirements of overvoltage category III – thanks to a special quartz sand encapsulation of the ballast inside an aluminium housing the operating

temperatures are extremely favourable and consequently a long life time of the control gear (about 100.000 hours)

• wide range of admissible ambient temperature from -20°C to +50/60°C (see article table)

• excellent light distribution and glare limitation thanks to a light technically optimi-zed prismatic diffuser

• excellent design allowing an easy and fast mounting/maintenance of the lumi-naire

– central locking system with hinged diffuser allowing an easy/fast lamp replacement – easily accessible connection chamber behind the hinged reflector

Pipe clamp mounting

Ceiling brackets 15ASuspension brackets H8V

Looping the cable on one side:

All light fittings of series e840... have got 2 cable entries on one small side of the housing for cable looping instead of the through wiring system.

Technical Data:Rated voltage: 220-240V AC/DC, 0 or 50-60Hz.Ambient temperature: -20°C up to +60° (depending on version)

Note:

This light fitting is not suitable for application in areas with permanent high humidity in combination with only short periods of operation, such as sewage or stormwater retention tanks or water treatment plants.

9

Foto: BAYER

84000 0001 e840118 T4 60 1 x T26/18 A 5,384000 0002 e840218 T4 60 2 x T26/18 A 5,484000 0003 e840136 T4 60 1 x T26/36 A 7,584000 0004 e840236 T4 55 2 x T26/36 A 7,684000 0005 e840158 T4 60 1 x T26/58 A 9,284000 0006 e840258 T4 50 2 x T26/58 A 9,2

84000 0303 e840218 ZB T4 60 2 x T26/18 A 5,484000 0304 e840236 ZB T4 55 2 x T26/36 A 7,684000 0305 e840258 ZB T4 50 2 x T26/58 A 9,2

84000 0101 e840118 PM T4 60 1 x T26/18 A 7,684000 0102 e840218 PM T4 60 2 x T26/18 A 7,784000 0103 e840136 PM T4 60 1 x T26/36 A 8,784000 0104 e840236 PM T4 55 2 x T26/36 A 8,8

e840... T26 IP66II 2 G Ex db eb q IIC T4 Gb

II 2 D Ex tb IIIC T80°C Db

1)

e840... PM T26 IP66II 2 G Ex db eb q IIC

T4 GbII 2 D Ex tb IIIC

T80°C Db

1)

e840... ZB T26 IP66II 2 G Ex db eb q IIC


T80°C Db

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for connection to central or group battery systems

EC-Type Examination Certificate:PTB 07 ATEX 2040PTB 09 ATEX 2031, 2039Ignition protection: e (increased safety)Marking:II 2 G Ex db eb q IIC T4 Gb (Zone 1)II 2 D Ex tb IIIC T80°C Db (Zone 21)

Mounting: To pole tops:18W: Ø 42 x 150mm (length)36W: Ø 42 x 245mm (length)

1) A climatic breather may reduce the IP rating (depending on the orientation of the breather)

Pole mounted light fitting

Application:Emergency light fittings powered by central- or group battery systems.

Design:Same as type e840 but with DC-detection and change-over to 1-lamp operation (emergency mode).

EC-Type Examination Certificate:PTB 07 ATEX 2040PTB 09 ATEX 2031, 2039Ignition protection: e (increased safety)

Marking:II 2 G Ex db eb q IIC T4 Gb (Zone 1)II 2 D Ex tb IIIC T80°C Db (Zone 21)



Article no. Type Tem

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84001 9000 840284001 9001 840484001 9002 8406

84001 9006 8402 SIL

84001 9007 8402 SIL G

84001 9004 8404 SIL84001 9005 8406 SIL

90117 9000 253790118 9000 253890259 9000 Klimastutzen EX

90189 9014 e8901 FH/190189 9015 e8901 FH/2

90001 0002 H8V P90000 0002 15A P90032 0002 15AV P

90000 0011 84 AA

90037 0004 RO84 112 A P90038 0004 RO84 2 A P26000 0008 W 26/L P26000 0002 W 26/30 P26000 0003 W 26/45 P


Accessories / Spare PartsArticle No. Type

Spare diffuser until 10/2013for 18Wfor 36Wfor 58W

Spare diffuser from 11/201318W version until 2018, please see type plate of light fitting: article no. without “G” at the end18W version from 2018, please see type plate of light fitting: article no. with “G” at the endfor 36Wfor 58W

Cable glands/ breatherex-protected plastic cable gland M25 x 1,5 with nutex-protected plastic plug M25 x 1,5 with nutbreather M25 x 1,5

Spare lamp holder1 pair of lamp holders incl. lamp holder supports (1-lamp version)2 pairs of lamp holders incl. lamp holder supports (2-lamp version)

Mounting material2 suspension brackets, stainless steel2 ceiling brackets, hot galvanized steel2 ceiling brackets, stainless steel

1 pair of brackets, stainless steel, for compensating the different mounting distances of types e840 / e152 or e841 / e148

2 pipe clamps 1 ½”, stainless steel, with support2 pipe clamps 2”, stainless steel, with support2 wall mounting brackets2 wall mounting brackets 30°2 wall mounting brackets 45°

Mounting materialSuspension brackets H8V P

Ceiling brackets 15A P

Distance compensation 84 AA

Pipe clamps RO84...A P

Wall bracket W26/45 P

Further accessories such as carrier rail systems please see installation material in this catalogue.

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nD162...nD161...


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standardized by Deutsche Bahn AG

Explosion-Protected Light Fittingfor Zone 2/22Series nD161/162...Applications:Hazardous locations of zones 2 (gas) and 22 (dust).Design:Housing: Glass fibre reinforced polyester resin.Cover: Injected clear polycarbonate (PC) with internal prisms.Closure: Stainless steel clips (KE), one of them as safety clip (KES), to be opened with screwdriver only. Stainless steel hinges (SC) on the opposite side.Reflector: Suspendable, glass fibre reinforced polyester, carrying the electrical

components which are protected against accidental contact.Connection: 3 poles up to 2,5 mm².Cable entries: 2 entries M20 (2 glands - one of them is plugged) Through wiring system up to 5 x 2,5 mm² at additional charge.Standard: Facing downwards or forwards.Mechanical installation: There are closed knock-outs in the housing for direct ceiling mounting. Sealing gaskets can be found inside the luminaire. (Mounting accessories please see spare parts/accessories).

– for connection to group or central bat-tery (light fittings of version ZB only)

– with monitoring module for monitoring the individual light fitting

- wide housing, for 1 lamp (nD162 1..)- with through wiring up to 5 x 2,5 mm²

PVC (always with earth conductor!)- 2 entries at one end of the housing for

looping the mains cable (only nD162...)- vertical mounting with lamp holder

supports - for outdoor application- for higher ambient tempe-

ratures to + 55°C (upon request)

- emergency versions (Series nD 161/162.../../.)

Options:

Schuch Quality - your advantage:

• high-quality chemically resistant light fitting of a sturdy design, best suitable for a long-time application in industrial areas

- housing of a high impact resistance - cover impact resistance: 16 Nm - captive clips made fom stainless steel - wide range of Permissible ambient temperature from -20°C to +40°C (55°C on

request) • „end-of-life swiching-off system” i.e. at the end of its life a fluorescent tube

is safely switched off • for outdoor application (see note) • excellent light distribution and glare limitation thanks to the cover with its

light technically optimized internal prisms • best suitable for installation and maintenance purpose ensuring simultaneously - the cover is hinged on one side and can be suspended, the reflector can be suspended for quick mains-

connection and lamp inserting/replacement - quick and cost saving wiring in a continuous row installation thanks to a looping facility on one small end

of the housing (special version)

Note:

For application in outdoor areas a breather M25 for pressure compensation and for avoidance of any formation of condensation water are required.

(Please order separately).

For critical cases we would.recommend the installation of a hood.

The light fitting is not suited for installation at an expo-sed location with high mechanical stress (wind load) nor for a rare operation only (such as maintenance and inspection illumination).


Upon request the light fittings for 2 tubes can be supplied with 2 cable entries at one small end of the housing for looping the mains cable.

12

nD161/162... IP65II 3 G Ex nA IIC

T4 GcII 3 D Ex tc IIIC

T80°C DcT 26

16105 0013 nD161118EVG T4 40 1 x T26/18 A 1,916105 0014 nD161136EVG T4 40 1 x T26/36 A 2,816105 0015 nD161158EVG T4 40 1 x T26/58 A 3,316205 0013 nD162218EVG T4 40 2 x T26/18 A 2,816205 0014 nD162236EVG T4 40 2 x T26/36 A 4,316205 0015 nD162258EVG T4 40 2 x T26/58 A 5,5

16111 9003 161 018 PC 16211 9003 162 018 PC16111 9004 161 036 PC 16211 9004 162 036 PC16111 9005 161 058 PC 16211 9005 162 058 PC

16111 9012 161 018 PC SC 16211 9014 162 018 PC SC16111 9013 161 036 PC SC 16211 9015 162 036 PC SC16111 9014 161 058 PC SC 16211 9016 162 058 PC SC

90053 9005 KK EX VE10

90053 9007 KK/KKS EX VE10

90055 9003 KE VE1090055 9001 KES

90120 9008 2531 G

90122 9001 2533 G

90056 9011 161 T8 Ex P

90093 0002 183 RO 112A P90094 0002 183 RO 2A P

90095 0001 183 DS90049 0002 183 S


Pipe clamps 183 RO... A P

Continuous row installation and through wiring system are available.

Wire guards are available. Please consult us.

Article no. Type Article no. TypeSpare covers for nD161/162... with plastic latches KK

Spare covers with hinges for nD161/162... with stainless steel latches KE

FastenersEx-plastic fasteners (packing unit 10)

Ex-plastic fasteners incl 2 safety clips (packing unit 10)stainless steel (packing unit 10)security clip stainless steel

Cable entries

Ex-plastic cable gland M20 x 1,5 with nut

Ex-plastic cable gland M20 x 1,5 with nut and plug

Lamp holderslamp holder T8

For pipe clamp mounting systemAttention: When using pipe clamps for any bracket mounting please consider mounting distances.

1 1/2”, stainless steel, with support (1 pair)

2”, stainless steel, with support (1 pair)Accessories for ceiling mounting

stainless steel bracket, with screw M5hook for chain suspension

Article no. Type Tem

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EC-Type Examination Certificate:TÜV 00 ATEX 1541Ignition protection: nA Rated voltage: 230 V, 50Hz (VVG)220 - 240 V AC/DC - 0 or 50/60Hz

Marking:II 3 G Ex nA IIC T4 Gc (Zone 2)II 3 D Ex tc IIIC T80°C Dc ( Zone 22)Permissible ambient temperature:-20°C bis +40°C (50°C upon request).

Series nD 161...

Series nD 162...

Series nD 161/162... T5

Ceiling brackets 183 DS

Mounting material

Accessories / Spare Parts

13

TRS 2000...

AL...

90260 0001 TRS 2000 2 M 3,0390260 0002 TRS 2000 3 M 4,5590260 0003 TRS 2000 5 M 7,5890265 0005 TRS A 1 0,0490265 0006 TRS A 2 0,07

90005 0001 2 M AL 1,690005 0002 3 M AL 2,490005 0003 5 M AL 3,9

90265 0004 TRS V90265 0008 TRS ED

90022 0001 KP 40

90265 0007 TRS ER90265 0009 TRS EL

90265 0004 TRS V90185 0001 183 A

90022 0001 KP 40

90049 0001 183 H90050 0001 183 L

183 H

183 L 183 L

183 A

TRS V

TRS A

TRS A

TRS A

TRS ER

TRS EL

TRS ED

TRS EL


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Aluminium Carrier Rails for Continuous Row Installation Series TRS 2000... and AL...Application:For rows of light fittings suspended from the ceiling, allowing an easy installation and assembly.Design:Aluminium profiled carrier rails(AL / TRS 2000)Lengths: 2, 3 or 5 m. Additional covering strip (TRS A) for series TRS.Mounting accessories:For each length of a light fitting only one suspension point is required.Connection brackets (TRS V) - to be ordered separately - allow joining the individual rails up to any length wanted. The carrier rails can either be mounted directly to the ceiling by means of the

ceiling brackets (183 A / TRS ED) or they can be suspended from the ceiling by means of the hook (183 H / TRS ER) in combination with the chain (KP 40) (max. distance of mounting rail elements 2.5m). Perlon pendulums are not suitable for this purpose.2 or 3 devices (183 L / TRS EL) serve for mounting a light fitting to the rail. The suspension devices 183 A / TRS ED and 183 H / TRS ER as well as the devices 183 L / TRS EL are movable in the longi-tudinal direction of the rails.

aluminium carrier rails with high loading capacity for series e840...


• Universal quick-action mounting system for explosion- and weather-proof light fittings • easy to install (mount the suspension devices to the light fitting, then push the light fitting into the carrier

rail profile) • higher load capacity due to new profile design • inserting the mains cable into the cable channel is possible • a cover strip serves as a protection against dirt deposit

Article No. Type ProductWeight ca. [kg]

Alu-rail 2 m longAlu-rail 3 m longAlu-rail 5 m longcovering strip, 1 m longcovering strip, 2 m long

Article No. Type Product

stainless steel device (profile) for rail connectionstainless steel ceiling bracket for mounting the rail

chain 1 m long with 2 eyelets for fastening andlength compensation

stainless steel ring nut for chainstainless steel mounting bracket

Article No. Type ProductWeight ca. [kg]

Alu-rail 2 m longAlu-rail 3 m longAlu-rail 5 m long

aluminium carrier rails for series nD161/162...

Article -No. Type Product

stainlees steel device for rail connectionstainless steel ceiling bracket for ceiling mounting of the carrier rail

chain 1 m long with 2 eyelets for fastening andlength compensationstainlee steel hook for chain pendulumstainless steel mounting bracket

Mounting Devices

Mounting Devices

14

11501 0017 DV/NS ZO1/36 e840.11501 0018 DV/NS ZO1/58 e840.

11891 0013 DV/NS Zo2/22


Through wiring Systemsfor Explosion-Protected Light Fittings

For all fittings installed in a continuous row. Through wiring system with 2 multipole terminals which are fixed inside the light fitting.(Since retrofitting the through wiring system on site is subject to special regula-tions in regard to hazardous areas, we do recommend a factory-made through-wi-ring system.)

Through wiring systems:2.5mm² up to 16A4.0mm² up to 20A(depending on the permissible ambient temperature of the light fitting).

Note:

With the “variable cable entries” most of our explo-sion-protected fluorescent fittings are well suited for looping the cable at one end of the fitting. This allows a perfect adaptation to the local conditions and moreover in many cases this spares the classic through-wiring system.

Please contact us for details in regard to explosion-pro-tected fittings with looping system

Factory-made through wiring systemOur explosion-protected light fittings of Zone 1/21 and Zone 2/22 with factory-made through-wiring systems will be delivered with the standard through-wiring system 5x2.5mm2 PVC of 6x2.5mm2 PVC (emergency fittings Zone1/21). Fittings with such standard through-wiring do have separate part numbers (on request).

(Through-wiring systems with other cable-cross sections (e.g. 4mm2) or different number of conductors (e.g. 3x2.5mm2) are available.)

Through-wiring system for retrofitArticle No. Type

for ex-proof light fittings zone 1/215 x 2,5mm² PVC, for 36W - luminaires (series e840...)5 x 2,5mm² PVC, for 58W - luminaires (series e840...)

for ex-proof light fittings zone 25 x 2,5mm² PVC, all wattages (series n/nD 161/162...)

Through wiring retrofit sets for other series or other cable cross sections are also available.

15

41060 0006 4216/306 16A 200-250V 2P + PE 2 x 6,0 mm2 1,1241060 0008 4216/506 16A 200-415V 3P + N + PE 2 x 6,0 mm2 1,45

41050 0006 4210/306 16A 200-250V 2P + PE 2 x 6,0 mm2 0,3841050 0008 4210/506 16A 200-415V 3P + N + PE 2 x 6,0 mm2 0,50

4216/306 8570/11-306 232 1054216/506 8570/11-506 248 115

4210/306 8570/12-306 176 764210/506 8570/12-506 176 92

4216/… IP66II 2D Ex tb IIIC

T80°C DbII 2G Ex db eb

IIC T6 Gb

4210/… IP66II 2D Ex tb IIIC

T80°C DbII 2G Ex db eb

IIC T6 Gb


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are standardized by Deutsche Bahn AG

are standardized by Deutsche Bahn AG

Applications:Hazardous areas of zones 1, 21and 2, 22Design:Housing: Made from impact resistant plastic material with lock-up switch.System SolConeX

Cable entry:1 cable gland M25 x 1,5 and1 plug M25 x 1,5 (at bottom)

or voltages up to 415 V

EC-Type Examination Certificate:PTB 03 ATEX 1227Ignition protection: e (increased safety)

Marking:II 2G Ex db eb IIC T6 GbII 2D Ex tb IIIC T80°C DbTemperature class: T6Permissible ambient temperature: –30°C bis +55°C

Article No. Type Rated-current

Voltage Poles Conn.terminals

Weightca. [kg]

up toup to

Explosion-Protected PlugsSystem SolConeXSeries 4210...Applications:Hazardous areas of zones 1, 21 and 2, 22.Design:Housing: Made from impact resistant plastic material. System SolConeX

Cable entry:8 to 20 mm cable

for voltages up to 415V

Article No. Type Ratedcurrent

Voltage Pole Conn.terminals

Weightca. [kg]

up toup to

Type Ident.-No.

Dimens./mmheight/length

Widthresp. Ø

Covering cap for plug available upon request.

Type Ident.-No.

Dimens./mmheight/length

Widthresp. Ø

Explosion-Protected Wall SocketsSystem SolConeXSeries 4216...

EC-Type Examination Certificate:PTB 03 ATEX 1227Ignition protection: e (increased safety)

Marking:II 2G Ex db eb IIC T6 GbII 2D Ex tb IIIC T80°C DbTemperature class: T6Permissible ambient temperature: –30°C bis +55°C

16

80300 0003 8040/A 8040/11-V30-33-B 0,6080300 0004 8040/W 8040/11-V30-35-B 0,62

8118/. IP66II 2 G Ex eb IIC

T5/T6 GbII 2 D Ex tb IIICT80°C/T95°C Db

8040/. IP65II 2 G Ex db eb IIC


T80°C Db

81180 0001 8118/4 4 x M25 x 1,5 0,5781180 0002 8118/6 6 x M25 x 1,5 0,61

AC-1 16A 690VAC-15 16A 415VAC-3 8A 500VAC-3 4A 690V

DC-1 10A 24VDC-1 6A 60VDC-1 10A 110V 1)

DC-1 10A 220V 2)

8118/4

8118/6


Explosion-Protected Installation SwitchesSeries 8040...

Applications:For switching lighting installations in ha-zardous areas of Zones 1, 21 and 2, 22. Pay attention to the permissible switching capacities.Design:Housing and cover: Made from impact resistant glass fibre reinforced polyester resin. Rotary handle fluorescent. 90° switching.Connection terminals:stranded wire: 1,5 ... 2,5mm².solid wire: 1,5 ... 4,0mm²

Cable entry:1 cable gland M25 x 1,5 and2 plugs M25 x 1,5 are part of thedelivery.2nd cable gland upon request.Mounting: By means of 2 screws.

Depth 64mm

for voltages up to 690 V

Article No. Type Switchversion

Ident no. Weightca. [kg]

ON-OFF 2 polesPole changing switch

EC-Type Examination Certificate:PTB 01 ATEX 1105Marking:II 2 G Ex db eb IIC T6 GbII 2 D Ex tb IIIC T80° Db

Ignition protection: e (increased safety)Rated voltage: 690V AC, 220V DCRated current: max. 16APermissible ambient temperature:–20°C bis +60°C.

Explosion-Protected Junction BoxSeries 8118...

Applications:For transmission and distribution of electrical energy in hazardous areas of Zones 1 and 2.Design:Housing: Made from impact resistant glass fibre reinforced polyester resin. Connection terminals: 5 hood-type terminals (1 of them serves for earth connection) for a max. conductor size of

2x6.0 mm².Cable entry:8118/4:4 cable glands M25 x 1,5 +2 plugs M25 x1,5.8118/6:6 cable glands M25 x 1,5Mounting system:See dimensional drawings.

voltages up to 750V

EC-Type Examination Certificate:PTB 99 ATEX 3103Marking:II 2 G Ex eb IIC T5/T6 GbII 2 D Ex tb IIIC T80°C/T95°C Db

Ignition protection: e (increased safety)Rated voltage: 750V ACPermissible ambient temperature:T6: –40°C bis +40°CT5: – 40°C bis +55°C.Rated current: max. 35A

Article No. Type Cable gland Weightca. [kg]

Electrical DataRated Voltage 690V AC, 220V DCSwitching capacities

Number of poles: 2-pole1) 2 contacts connected in series2) 3 contacts connected in series

Depth 64mm

17

LS32-20II 2 G Ex db IIC Gb

15440 9001 LS 32-20


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Applications:As (spare) disconnect switch in Ex light fittings for isolation of all poles when opening the fitting.Design:Housing: With contact carrier, operating hood, 2 N/O contacts. With heat resistant moulded wire tails.

EC-Type Examination Certificate: BVS 12 ATEX E055 UType of protection: d (flameproof enclosure)Marking: II 2 G Ex db IIC Gb or I M 2 Ex db I Mb for use in Group I light fittings.Rating: 300V/2A (AC-5a, DC-12).

Explosion-Protected Built-in Disconnect SwitchSeries LS 32-20

Article No. Type

18

e2412…/e8901...

I M 2 Ex e III 2 G Ex e II

II 2 G Ex e IIC Gb

90100 9001 e2412/1-P

90189 9012 e8901 P

90189 9014 e8901 FH/190189 9015 e8901 FH/290189 9018 e8901 FH/1N90189 9019 e8901 FH/2N

Note:Refer to manufacturing date of the light fitting when ordering. The combination of “old“ and “new“ lamp holders is not possible in one fitting.

e2412

e8901

e8911 / e8912 e8911 / 6041 / e8912

I M 2 Ex e III 2 G Ex e II

II 2 G Ex e IIC Gb

90189 9011 e8911 P

90189 9017 6041 P90189 9013 e8912 P


Turn-latch lamp holder G13

Type Article no.Lamp holder/Unit

for Series

1 pair e152... and e148..(1-lamp) from 1997 until 08/2009

1 pair e152... and e148... (1-lamp) from 09/2009 and e152... and e148... (2-lamps) from 1997

Turn-latch lamp holder G13

Explosion-Protected Lamp Holder G13/G5for Bi-Pin Fluorescent LampsSeries e2412.. / e8901.. / e8911.. / e8912Application:As (spare) lamp holder in explosion-pro-tected light fittings for fluorescent lamps with bi-pin lamp holders G13/G5.Design:White compression-moulded housing, spring brass contacts, silver-plated.

Scope of supply:e2412/1 P without carriere8901 without carriere8901 FH/.. with holders

CertificatesPTB 00 ATEX 2126 U (e2412)PTB 09 ATEX 2007 U ( e8901 / e8911 /

e8912)Type of protection: e (increased safety)Marking: II 2 G Ex e II (Ex II) (e2412)I M 2 Ex e I (Ex I) (e2412)II 2 G Ex e IIC Gb (e8901 / e8911 / e8912)Rated voltage: 750 V (e2412)800 V (e8901 / e8911 / e8912)

Type Article no.Lamp holder/Unit

for Series

1 pair e152... and e148..(1-lamp) from 1997 until 08/2009

1 pair e152... and e148... (1-lamp) from 09/2009 and e152... and e148... (2-lamps) from 1997

1 pair e840... (1-lamp)1 pair e840... (2-lamp)1 pair e841... (1-lamps)1 pair e841... (2-lampis

19Subject to technical changes, misprints and errors.

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1895Foundation of the company. Production of the first waterproof porcelain lamp holder for incandescent lamps.Production of first porcelain and hand light fittings with protective glass for damp locations, namely for breweries, leather and chemical industries.

1934SCHUCH launches the first gas-tight pendant lamp (“completely hermetically sealed”). Further “special lights” and “special mountings” such as barrel illumina-tors, barn and cellar switches follow.

1949 Production of first waterproof light fittings without diffusers for fluorescent tubes.

1952/53 Production of industry’s first waterproof light fitting made of fiberglass-reinforced polyester.Launching own production of “PREPREG” and in-house production of fiberglass-rein-forced polyester housings.

Waterproof light fittings have a wide scope of applications. Thus, a lighting system shall meet various requirements, from simple storage rooms to industrial applica-tions with extreme ambient conditions and temperatures, mechanical and chemical impacts.

Requirements are as various as solutions which SCHUCH offers being an experienced specialist in this field. As a result, a very wide range of light fittings has been designed for special applications at workshops and in production areas.

Numerous excellent references in all industry branches witness SCHUCH’s innovative strength, competence and reliability. Our customers appreciate the proverbial high quality of SCHUCH products for over 125 years.

Our customers can also rely on it with regard to all light fittings with the new LED technology. Quality knows no compro-mises.

1973 Start of production of legendary waterpro-of light fittings series 161/162, which, in sub-sequent years, developed to the waterproof light fitting for severe industrial applications.

1975 Foamed polyurethane gasket is used for the first time instead of widespread conventio-nal rubber seals. 1995 The range of waterproof light fittings extends by including special industry solutions for severe applications in the industry and at workshops. In the following years, an extensive program developed out of this, which impressively documents the competence and know-how of SCHUCH.

2007 Industry’s first waterproof light fitting for unprotected outdoor installation.A unique selling point that shows the high quality of SCHUCH lights.

FROM WATERPROOF PORCELAIN LIGHT FITTINGS TO WATERPROOF LED LIGHT FITTINGS

Waterproof Light FittingsQuality knows no compromises

21

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2007 The first waterproof LED light fittings (low power compact light fittings) are added to in the product range.

2011 First waterproof LED light fitting series as highly efficient substitute for conventional fluorescent tube versions up to 2 x 58W.

2014 With light fitting series 161 VARIO SCHUCH introduces industry’s first waterproof light fitting with adjustable luminous flux. One light fitting can replace standard versions up to 2 x 58W.

Product Series Page

Light Fittings with diffuserSeries 161/162... 161/162... 22

• with mirror-type reflector ... S 23

• for outdoor installation ... AUS 24

• for food industry areas ... LM 25

• for low ambient temperatures ... T 25

• for high ambient temperatures ... H 26

Series 144...with central locking system

144...28

Series 163/164... 163/164... 30

• with mirror-type reflector ... ST 31

•for application in agricultural operations

... LW31

• for food industry areas ... IFS 31

Series 164 KL...small polyester light fittings 164 KL... 33

Series 130/131...small PC light fittings 130/131/132... 34

Light Fitting without DiffusersSeries 175... (T8) 175... 36

• with protective tube S38/S50/SOT 37

Oval-Shaped Light FittingsSeries 3610... 3610... 39

Series 3691 A 3691 A 40

Tubular Light FittingsSeries 110... TUBEO 110... 41

Vandal Proof Light FittingsSeries 140... 140... 42

Carrier Rails TRS 2000 44

AL 44

TRS 1000 45

Through Wirings DV 45

Dustproof/Waterproof Light Fittingsconventional Technology

2015/16 First LED light fitting series for a wide temperature range of -40°C to +65 °C, designed for applications in climatic zones with extreme temperature conditions and fluctuations.

2016/18The range of the LED waterproof light fittings is continuously expanded and supplemented with tubular light fittings, steep roof light fittings and anti-vandal light fittings.

2019/20SCHUH intensely investigates the influence of harmful gases on LED lights. The RESISTANT luminaire range develops from this.

LED-TECHNOLOGY

22

161... 162...

161 1... EVG 162 2... EVG 162 2... S162 1... S


– s tainless steel clips (KE) or one-sided stainless steel hinges (SC)

– clip with theft protection device– plug-in connection (FastConnect)– pressure compensation element– 2 entries on one side for mains cable

looping instead of the conventional through wiring system

– for vertical wall mounting (with lam-pholder support)

– cable entries M25x1,5

– in halogen-free version– silicone-free– asym. with mirror system– shakeproof (RF) for areas subject to

vibrations and shocks (e.g. digger walk-ways, conveyor belts etc.)

– for connection to group or central battery systems (ZB)

– self-contained battery emergency light fittings

Options:

Cable entries for looping the mains cable on one side (loop in/loop out):Optionally the light fittings can be supplied with 2 cable entries on one small side.This feature allows an optimal adjustment to all local conditions and it will consequently save the typical quite expensive through wiring system (preparation at additional cost).

Note:Unlike housings made from polycarbonate our housings made from glass fibre reinforced polyester are durable resistant against UV-radiation and chemical components.Consequently they are all-purpose and enduring safe for long-term use. This is of significant importance especially for industrial applications.

Dustproof/Waterproof Light Fitting with DiffuserSeries 161/162...Application:In humid, wet and dusty indoor areas of industrial premises, for workshops and car parks, basements, power stations etc. Aggressive atmospheres: Please consult us.Design:High-grade, robust, extremely stable and chemically resistant dust-/waterproof light fitting.Housing: Glass fibre reinforced polyester resin, foamed polyurethane gasket.Diffuser: Injected, clear acrylic glass with internal prisms or polycarbonate (PC)

Closure: Three-part captive plastic clips (KK). Reflector: Glass fibre reinforced polyester, T5-version with sheet steel reflector, can be suspended or removed and carries the electrical components, protected against accidental contact.Connection: 3-pole terminal.Cable entries: 2 plugs M20.Mounting: Closed knock-outs for direct ceiling mounting (to be opened at site). Sealing and pressure disks inside each fitting.

SCHUCH quality - Your advantage:

• high grade, robust, chemically resistant light fitting of an excellent quality; especially suitable for its application at a rough industrial environment:

– housing of a high impact resistance (wall thickness: 2mm), outstanding chemical- and UV-resistance. – housing with 3 mounting points, espacially suited for areas with a risk of shocks and vibrations e.g.

power plants, boiler- or turbine rooms – diffuser of a high mechanical stability (quadruble safety due to impact resisting component. Wall thick-

ness: 1,9mm). Excellent chemical resistance. – alternative: injected PC diffuser of a very high impact resistance (16 Nm) even at a high continuous temperature • best suitable for easy mounting and maintenance purpose with a high security of continuous operation: – tiltable cover allows a quick and easy lamp replacement without any tools – captive clips consisting of several components made from high grade plastic (standard) Option: Clips made from high-alloy chromium-nickel steel (in case of aggressive ambient conditions),

stainless steel hinges at one side if wanted. – variable looping facility of the mains cable • versions with magnetic ballast for up to +50°C as a standard – standardized by Deutsche Bahn AG

16Nm

23

161/162... (T5) IP65T 16

161/162... IP65T 26

162... S. T 26 IP65

16100 0010 161136 i 1 x T26/36 A 3,816100 0013 161158 i 1 x T26/58 A 4,316200 0010 162218 i 2 x T26/18 A 3,416200 0013 162236 i 2 x T26/36 A 6,516200 0016 162258 i 2 x T26/58 A 7,3

16100 0018 161118 EVG 1 x T26/18 A 1,516100 0019 161136 EVG 1 x T26/36 A 2,416100 0020 161158 EVG 1 x T26/58 A 3,016200 0055 162218 EVG 2 x T26/18 A 2,216200 0056 162236 EVG 2 x T26/36 A 4,016200 0057 162258 EVG 2 x T26/58 A 4,7

16108 0008 161128/54 1 x T16/28/54 A+,A 2,816108 0009 161135/49/80 1 x T16/35/49/80 A+,A 4,216208 0010 162214/24 2 x T16/14/24 A+ 2,616208 0008 162228/54 2 x T16/28/54 A+,A 5,016208 0009 162235/49 2 x T16/35/49 A+ 6,2

16200 0094 162136 S i 1 x T26/36 A 5,416200 0112 162158 S i 1 x T26/58 A 7,116200 0100 162236 S i 2 x T26/36 A 6,816200 0103 162258 S i 2 x T26/58 A 7,6

16200 0059 162136 S EVG 1 x T26/36 A 4,116200 0060 162158 S EVG 1 x T26/58 A 5,016200 0065 162236 S EVG 2 x T26/36 A 4,316200 0066 162258 S EVG 2 x T26/58 A 5,1


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Application:Industrial halls, warehouses, illumination of shelves, warehouse areas and corridors with heights from 5 to 12 m... Aggressive atmospheres: Please consult.Design:

As standard type 162... but:Reflector: Surface refined mirror type reflector made of purest aluminium with a high efficiency factor.

with mirror-type reflector systems for installation in high rooms

* Uncomp.; article nos. for comp. see price list

Article no. Type Lamps W Ener

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Uncomp.; article nos. for comp. see price list

Series 162 1.. S Series 162 2.. S

Mirror-type reflectors also for H/T- and LM versi-ons available.

24

161/162... AUS IP65T 26

16100 0402 161136 AUS i 1 x T26/36 A 3,816100 0400 161158 AUS i 1 x T26/58 A 4,316200 0404 162218 AUS i 2 x T26/18 A 3,416200 0402 162236 AUS i 2 x T26/36 A 6,516200 0400 162258 AUS i 2 x T26/58 A 7,3

16100 0406 161118 AUS EVG 1 x T26/18 A 1,616100 0407 161136 AUS EVG 1 x T26/36 A 2,616100 0408 161158 AUS EVG 1 x T26/58 A 3,416200 0406 162218 AUS EVG 2 x T26/18 A 2,216200 0407 162236 AUS EVG 2 x T26/36 A 4,016200 0408 162258 AUS EVG 2 x T26/58 A 4,8


Advantages of the AUS design:

• glass fibre reinforced polyester housing, durable resistant againstUV-radiation and chemical components. • our injected PMMA-covers are extremely UV-resistant and robust (wall thickness 1.9mm) • profile gaskets are UV-, ozone-, weather-, chemically resistant and non-aging • pressure compensation element provides controlled venting and thus protects against condensation • the fitting can be installed in canopied as well as in entirely open outdoor areas

* Uncomp.; article nos. for comp. see price list

for outdoor installationApplication:In protected and unprotected outdoor areas and industrial plants, mounted to walls, ceilings, catwalks and steel structures, pipe brackets, grating, under canopies, bus stops, train stations, subways, constructi-on sites, etc. (please contact us in case of aggressive substances)

Design:As type 161/162…, but:Diffuser: UV proofGasket: Silicone.Pressure compensation element: M20Entries:1 gland M20 at one small side, pressure compensation element M20 at the other small side.

Mounting:Ceiling and horizontal wall mount or mounting to outreaches, poles, steel structures, catwalks, etc. by meansof pipe clamps.For vertical mounting please consult us.

Note:The light fitting is not to be used in areas with high mechanical stress (wind) or seldom usage (i.e. mainte-nace and inspection only).

Within very critical environmental conditions we recommend our series 144... in version AUS (please contact us) or the mounting of a weather roof.

In the hinged version please use fittings with stainless steel hinges in the 2 outer positions only.

When mounting the light fittings on bracket poles or tubular beams/pipes always use original Schuch pipe clamps with support (see accessories).

pole mount with pipe clamps

pressure compensation element

pressure compensation element


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161/162... LM IP65T 26

161/162... T... IP65T 26

16114 0003 161136 LM i 1 x T26/36 A 3,816114 0005 161158 LM i 1 x T26/58 A 4,316216 0001 162218 LM i 2 x T26/18 A 3,416216 0003 162236 LM i 2 x T26/36 A 6,516216 0005 162258 LM i 2 x T26/58 A 7,3

16114 0007 161118 LM EVG 1 x T26/18 A 2,816114 0008 161136 LM EVG 1 x T26/36 A 5,016114 0009 161158 LM EVG 1 x T26/58 A 7,416216 0007 162218 LM EVG 2 x T26/18 A 2,816216 0008 162236 LM EVG 2 x T26/36 A 5,016216 0009 162258 LM EVG 2 x T26/58 A 6,2

16103 0002 161136 T30 EVG 1 x T26/36 A 2,816103 0003 161158 T30 EVG 1 x T26/58 A 3,616202 0001 162218 T30 EVG 2 x T26/18 A 2,916202 0002 162236 T30 EVG 2 x T26/36 A 5,016202 0003 162258 T30 EVG 2 x T26/58 A 6,6


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for low ambient temperaturesApplication:Deep freezing rooms, cold storage rooms, fish factories and dairy product factories...

Design: Insulation class IAs standard version 161/162... EVG, but:With heat built-up tube Ø 38mm for luminous flux raising.

Advantages of the LM version:

• shatterproof diffuser with very high impact resistance (20Nm) even at a high continuous opera-ting temperature

• resistant against grease and aggressive cleaning agents, disinfectants and solvents (We recom-mend potential used cleaning agents and disinfectants to be proofed on their consistency! Consis-tency index on request.)

IFS/BRC/VDMA/HACCPSCHUCH Light Fittings designed for food and beverage industry applications are in accordance with IFS/BRC/VDMA standards. They can be operated without restrictions in operations that must fulfill the HACCP Concept.

for application in food industry areasApplication:Food industry or food processing factories especially in risky areas of the food production or processing, suppliers to the food industry who are falling in the IFS, BRC or HACCP

standards or who are subject to comparably strict requirements (e.g. production of food packaging).

Design:Same as type 161/162... but:

Diffuser: Shatterproof, highchemical resistance.Profile gasket: Non-absorbing, non-porous, physio logically perfect.Closure clips: Stainless steel (KE).

Notes:These light fittings are also available in LM version: • for T5 fluorescent lamps (Ø 16mm) • as LED-version • with PC cover when no cleaning solvents are

being used (version IFS) • for higher ambient temperatures`up to +60°C

(H60)

The Light Fittings may not be cleaned with water-jet units.



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26

161/162... H... IP65T 26

16102 0013 161136 H60 i 1 x T26/36 A 3,816102 0016 161158 H60 i 1 x T26/58 A 5,416203 0010 162218 H60 i 2 x T26/18 A 3,416203 0013 162236 H60 i 2 x T26/36 A 6,516203 0016 162258 H60 i 2 x T26/58 A 10,5

16203 0036 162136 H70 i 1 x T26/36 A 5,216203 0037 162158 H70 i 1 x T26/58 A 7,9

16102 0055 161118 H40 EVG 1 x T26/18 A 1,716102 0056 161136 H40 EVG 1 x T26/36 A 2,816102 0057 161158 H40 EVG 1 x T26/58 A 3,516203 0105 162218 H40 EVG 2 x T26/18 A 2,916203 0106 162236 H40 EVG 2 x T26/36 A 4,916203 0107 162258 H40 EVG 2 x T26/58 A 6,5


for a. t. up to +60°C

Application:Power stations, garbage incinerati-on plants, recycling plants, chemical industries ...Design:For a. t. up to +40°C/-50°C:Diffuser: Injected, clear acrylic with internal prisms.

Closure: External plastic clips (KK).For a. t. up to +60°C:Diffuser: Injected, clear polycarbo-nate (PC) with internal prisms.Closure: External plastic clips (KK).For a. t. up to +70°C:Wide housing: For 1 fluorescent tube.

Diffuser: Injected, clear (PC) with internal prisms.Closure: External stainless steel clips (KE).

for high ambient temperatures up to +70°C

Notes:

Light fittings for ambient temperatures up to +80°C please see sheet steel light fittings of series 181/182... H80.

Especially for the food industry we deliver version LM with a special surface finish of the PC cover which complies with the IFS Food (Inter-national Featured Standard Food), also available for high temperatures.Please consult us.





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27

16111 9000 161 018 16111 9003 161 018 PC16111 9001 161 036 16111 9004 161 036 PC16111 9002 161 058 16111 9005 161 058 PC16211 9000 162 018 16211 9003 162 018 PC16211 9001 162 036 16211 9004 162 036 PC16211 9002 162 058 16211 9005 162 058 PC

16111 9017 161 018 LM 16211 9017 162 018 LM16111 9018 161 036 LM 16211 9018 162 036 LM16111 9019 161 058 LM 16211 9019 162 058 LM

16111 9012 161 018 PC SC 16211 9014 162 018 PC SC16111 9013 161 036 PC SC 16211 9015 162 036 PC SC16111 9014 161 058 PC SC 16211 9016 162 058 PC SC

16111 9020 161 018 PC 2SC 16211 9020 162 018 PC 2SC16111 9021 161 036 PC 2SC 16211 9021 162 036 PC 2SC16111 9022 161 058 PC 2SC 16211 9022 162 058 PC 2SC

16112 0001 161/21 16212 0001 162/2216112 0002 161/41 16212 0002 162/4216112 0003 161/61

90004 0001 SK 120 90004 0004 SK 22090004 0002 SK 140 90004 0005 SK 24090004 0003 SK 165 90004 0006 SK 265

90053 9006 KK FR VE1090055 9003 KE VE10

90063 9000 251125610 9000 256125600 9000 256090259 9002 DAE2090259 9003 DAE 20/25

90056 9000 190/190056 9003 161/190056 9006 161/1 T14090057 9000 183/190056 9002 190 FS

90056 9008 161 T5

90238 9001 S 162/2 3690238 9002 S 162/2 58

90093 0002 183 RO 112 A P90094 0002 183 RO 2 A P

90045 9001 HW 30 P90045 9002 HW 45 P90045 9004 HW 60 P90045 9003 HW 90 P

90049 0002 183 S90095 0001 183 DS


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Article no. Type Article no. Type

Spare acrylic glass covers (PMMA) Spare polycarbonate glass covers (PC)

Spare covers LM

Spare polycarbonate glass covers PC SC

Spare polycarbonate glass covers PC 2SC

Rotatable snap-on mirror reflectorsHigh anodized mirror-type reflectors clamped onto the 26mmØ fluorescent tubes, with snap-on device,allowing a reflector setting in steps of 15°. Suitable for the following light fittings:

Wire guards, powder coated

Clipsplastic clips (packing unit 10)stainless steel clips (packing unit 10)

Cable entriesgrommets, Pg13,5/M20plastic cable gland M20 x 1,5plastic cable gland M25 x 1,5pressure compensation element M20adapter gland M20 -> M25 with pressure compensation

Lamp holderslamp holder (for fittings manufactured until 2004)lamp holderlamp holder for a. t. of +60°Cstarter holderlamp holder support

Lamp holders for T5-lampslamp holder for all fluotubes

Mirror-type alu reflectors for subsquent installation into our standard light fittingsfor 162 2367228/254for 162 258/235/249/280

Pipe clamps2 pcs., 1 1/2” stainless steel, with support2 pcs., 2” stainless steel, with support

Consider mounting distances when installing the light fittings by pipe clamps to pole outreaches or any brackets.Angle brackets, aluminium for series 161/162..., 163/164... and 175/176...

pair of angle brackets 30°pair of angle brackets 45°pair of angle brackets 60°pair of angle brackets 90°

Accessories for ceiling mountinghook for chain suspensionstainless steel bracket with bolt M5

Lamp holder support 190 FS

Wire guards

- standardized by Deutsche Bahn AG

Rotatable snap-on mirror reflectors

Pipe clamp R1 1/2” - Ø 48,3mm R2” - Ø 60,3mm

Ceiling bracket 183 DS

Note:Further accessories as well as carrier rail systems and through-wiring system are available.


28

144 2..

144... IP66T 26

14400 0013 144118 EVG 1 x T26/18W A 5,314400 0014 144218 EVG 2 x T26/18W A 5,414400 0015 144136 EVG 1 x T26/36W A 7,514400 0016 144236 EVG 2 x T26/36W A 7,614400 0017 144158 EVG 1 x T26/58W A 9,214400 0018 144258 EVG 2 x T26/58W A 9,2


Pipe clamp mounting

Extremely robust Dustproof/Waterproof Light Fitting with Central Locking SystemSeries 144...Application:Indoor and outdoor protected or unpro-tected locations with high mechanical strains as well as areas where any external clips are not wanted or where such clips could create problems. Food industry and food processing industry etc..Design:Housing:Glass fibre reinforced polyester resin.Diffuser: Polycarbonate, clear with inter-nal prisms, hinged.Gasket: Silicone.

Reflector: Glass fibre reinforced polyester, hinged and removable.Central locking system: Operated by a hexagonal socket key 13mm.Connection: 3-pole terminal.Cable entries: 3 entries M25 x 1,5 (2 glands and 2 screw plugs).Looping the mains cable at one end of the housing up to 3 x 2,5mm² possible.Mechanical installation: 2 suspension eyes with bolts (H8V P) or 2 ceiling brackets (15A P), see accessories.


• extremely sturdy design of high mechanical and chemical resistance for a long term use in rough industrial areas: - housing of an impact resistance of 20Nm - polycarbonate diffuser of high impact strength (equal wall thickness: 2.5mm) - stable internal central locking system - highly resistant silicone gasket of dimensional stability for permanently safe tightness (IP66) • easy to install and maintain: - time saving easy mechanical installation by means of eye bolts or ceiling brackets without opening the light fitting - time saving easy lamp replacement due to the central locking system and hinged diffuser • best suitable in the food industry and in the food processing industry especially in risky areas falling under

the IFS Food standards (International Featured Standards Food) • with adapter gland with pressure compensation (see options) allowing an application in all unprotected

outdoor areas


All light fittings of series 144... have got 2 cable entries on one small side of the housing for cable looping. This allowing a more economical cable looping at one end instead of the classical through wiring system (surcharge for 5-pole version).

Note: In unprotected outdoor areas a gland with pressure compensation must be used to avoid formation of condensation (see options)

Ceiling brackets 15ASuspension eyes H8V

– adapter gland with pressure compen-sation suitable for outdoor application (AUS)

– 2 individual electronic ballasts for 2 separate mains

– through wiring system up to

6 x 2.5mm2

– for higher ambient temperatures– for connection to group or central

battery systems (ZB)– emergency light fittings with self-cont-

ained battery

Options:


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20Nm

29

84001 9006 8402 SIL

84001 9007 8402 SIL G

84001 9004 8404 SIL84001 9005 8406 SIL

25600 9000 256090118 9000 253890259 9002 DAE20/25

90056 9006 161/1 T140

90001 0002 H8V P90000 0002 15A P90032 0002 15AV P90037 0004 RO84 112 A P90038 0004 RO84 2 A P26000 0008 W 26/L P26000 0002 W 26/30 P26000 0003 W 26/45 P


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Article no. Type

Spare diffusers for series 144…spare glass for 18W version until 2018, please see type plate of light fitting: article no. without “G” at the endspare glass for 18W version from 2018, please see type plate of light fitting: article no. with “G” at the endspare cover PC for 36 Wspare cover PC for 58 W

Cable glands / adapter gland with pressure compensationex-proof plastic cable gland M25 x 1,5ex-proof plastic plug M25 x 1,5adapter gland M20 -> M25 with pressure compensation

Lamp holderslamp holder

Mounting material2 suspension eyes with bolts, stainless steel2 ceiling brackets, hot galvanized steel2 ceiling brackets, stainless steel2 pipe clamps 11/2”, stainless steel, with support2 pipe clamps 2”, stainless steel, with support2 wall mounting angles, sendzimized2 wall mounting angles 30°, sendzimized2 wall mounting angles 45°, sendzimized

Further accessories such as carrier rail systems please see Ex-installation material in this catalogue.

Mounting material


Suspension eyes with bolts H8V P

Ceiling brackets 15A P

Pipe clamps RO84...A P

Wall bracket W26/45 P

30

164 1 ... ST 164 2 ... ST163 ...

163...

164...

164 ...


163/164.. IP65T 26


Additional entries (knock-outs)


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– polycarbonate diffuser (PC)– wide or asymmetrical beam mirror type

reflectors (SB/SA)– stainless steel fasteners (KE)– PVC or silicone through wiring system

up to max. 7 x 2.5mm² or 5 x 4mm²– cable entries M25 x 1.5– for higher temperatures

– for applications in food industry areas (IFS)

– as maintenance lighting in wind-power towers

– for connection to central battery systems (ZB)

– self-contained battery emergency light fittings

Options:


Standard design with cable entries for 3-pole single-ended IN-OUT wiring:The variable cable entries make it possible to adapt for all local structural conditions and enables the use of single-ended IN-OUT wiring instead of the classic through wiring. All entries are knock-out.

Dustproof/Waterproof Light Fitting with Diffuser Series 163/164 ...Application: In humid, wet and dusty interior areas of industrial and agricultural premises, for car parks, basements...Aggressive atmospheres: Please consult us.Design: Housing: Glass fibre reinforced polyester resin, foamed polyurethane gasket.Diffuser: Stippled clear PMMA, modified for higher impact resistance or polycar-bonate (PC). Fasteners: External plastic clips (KK).Reflector: Removable white sheet steel, complete with electronic components.

Rotary fasteners for quick assembly.Electrical connection: 3-pole terminalblock.Cable entries: Variable, closed knock-outs on the short and long sides, and on the top, 2 blanking plugs M20. Cable looping in/out at one end (see grey box).Mounting system: 2 holes for ceiling mounting. Sealing and pressure disks are supplied inside the fitting.


• quality Dustproof/Waterproof light fitting with higher than average mechanical strength and chemical resistance

– robust glass fibre reinforced polyester enclosure – robust, modified PMMA diffuser (alternatively PC) with thicker walls – reliable and infallible sealing, due to polyurethane gasket situated inside a deep groove • easy to install and maintain – fast dismantling and assembly of the reflector using rotary fasteners on moulded-in studs – large terminal compartment for up to to 7 x 2.5mm² or 5 x 4mm² terminals – problem-free, single-handed installation (2-point suspension) – easily adaptable to all local structural conditions due to the variable cable entries on the short and long

sides, as well as the top – quick and economic single-ended IN-OUT wiring instead of the classic through wiring for strip lighting

top

long side

top

31

T 26164... ST IP65

16400 0056 164136 ST EVG 1 x T26/36 A 3,316400 0035 164236 ST EVG 2 x T26/36 A 3,516400 0036 164258 ST EVG 2 x T26/58 A 4,3

163/164... LW IP65T 26

16300 0904 163158 LW EVG 1 x T26/58 A 2,916400 0904 164258 LW EVG 2 x T26/58 A 4,3

163/164... IFS IP65T 26

16314 0007 163136 IFS EVG 1 x T26/36 A 2,316314 0008 163158 IFS EVG 1 x T26/58 A 2,616416 0007 164236 IFS EVG 2 x T26/36 A 3,216416 0008 164258 IFS EVG 2 x T26/58 A 4,1


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Series 164 1.. ST

Series 164 2.. ST

Application: Industrial halls, warehouses, high-bay racking, storage areas and corridors with ceiling heights from 5 to 12m, (please consult us in case of chemical or aggressive atmospheres)

Design: As standard version 163/164..., but:Surface refined mirror-type pure aluminiumreflector with high operating efficiency.

with mirror-type reflector for high ceilings


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narrow-beam

Advantages of the LW version:

• ammonia resistant • PMMA, modified for higher impact resistance or polycarbonate (PC) cover for high mechanical strength • corrosion-proof encapsulated electronic ballast • corrosion-resistant special lampholders for lamps • corrosion-resistant stainless steel clips • with „ “-symbol for application in rooms with inflammable dust acc. to the requirementsof VDE 0100 and

of the „Verband der Sachversicherer“ (VdS)

Application:Stables, humid, wet and dusty interior areas in agricul-tural business where light fittings with limited surface temperature are required by reason of increased fire danger due to inflammable dust -symbol e.g. animal feed or litter in case of cattle breeding.

Design:As standard version 163/164..., but:Closure. Stainless steel clips (KE) Lampholders: Specially designed lamp holders with corrosion-proof metal parts.Connection terminal: 3 poles.Ballast: corrosionproof encapsulated electronic ballast

for application in agricultural operations

Note:For avoiding any formation of condensation water the light fittings required for wet rooms must not be installed directly to uninsulated surfaces.

The Light Fittings may not be • installed in piggeries • cleaned with waterjet units

for application in food industry areasApplication:Food industry and suppliers who are falling in the International Featured Standard Food (IFS Food), BRC, bzw. HACCP or who are subject to comparably strict requirements.

Design:As standard version 163/164..., but: Diffuser: Polycarbonate, shatterproofClosure: Stainless steel clips (KE)

Also available for T5-lamps.

IFS/BRC/VDMA/HACCPSCHUCH Light Fittings designed for food and beverage industry applications are in accordan-ce with IFS/BRC/VDMA standards. They can be operated without restrictions in operations that must fulfill the HACCP Concept.

32

16311 9000 163 018 16311 9003 163018 PC16311 9001 163 036 16311 9004 163036 PC16311 9002 163 058 16311 9005 163058 PC

16411 9000 164 018 16411 9003 164018 PC16411 9001 164 036 16411 9004 164036 PC16411 9002 164 058 16411 9005 164058 PC

90123 9003 163 KK VE0890123 9002 163 KE VE08

90063 9000 251125610 9000 256125600 9000 2560

90124 9003 164/1/3090125 9002 164/2/30

90124 9002 163/1 T5

90124 9005 164/1/30 LW90125 9005 164/2/30 LW

16412 0001 ST 164/3616412 0002 ST 164/58

90004 0001 SK 12090004 0002 SK 14090004 0003 SK 16590004 0004 SK 22090004 0005 SK 24090004 0006 SK 265

90245 0003 163 RO 112A P90245 0004 163 RO 2A P90245 0005 164 RO 112A P90245 0006 164 RO 2A P

90049 0002 183 S90095 0001 183 DS


Aluminium narrow beam mirror reflectorfor retrofitting into standard light fitting Article no. Type Article no. Type

Spare diffuser PMMA Spare diffuser polycarbonate (PC)

Fastenersplastic (packing unit 8)stainless steel (packing unit 8)

Cable entriesblanking plug M20plastic cable gland M20 x 1,5plastic cable gland M25 x 1,5

Lamp holdersfrom manufacturing date 2008 (focal point 30mm)

without starter holder (cut-out 25.5 x 13.2)with starter holder (cut-out 25.5 x 13.2)

... for T5

. for 163/164... LW (with corrosion protected metal parts)without starter holder (cut-out 25.5 x 13.2)with starter holder (cut-out 25.5 x 13.2)

Aluminium narrow beam mirror reflector for retrofitting into standard light fitting (not for T5)for 164 236 and 164 228/54for 164 258, 164 235/49 and 164 280/2E

Protective guard, powder coatedfor 163 x 18/14/24 Wfor 163 x 36/28/54 Wfor 163 x 58/35/49/80 Wfor 164 x 18/14/24 Wfor 164 x 36/28/54 Wfor 164 x 58/35/49/80 W

Pipe clamp1 1/2”, stainless steel, without retaining bracket (pair)2”, stainless steel, without retaining bracket (pair)1 1/2”, stainless steel, with support (pair) for 164...2”, stainless steel, with support (pair) for 164...

Attention: Observe the fixing distance when mounting on boom with pipe clamps (boom length!)Accessories for ceiling mounting

swing hook for chain suspensionstainless steel bracket, with screw M5

Protective guard

Pipe clamp R1 1/2” - Ø 48,3mm R2” - Ø 60,3mm


Note:Light-band rails and through wiring see end ofchapter “Dustproof/Waterproof lighting”


ST 163 ST 164

33

164 111 KL

16404 0003 164218 KL i 2 x TC-L 18 (Tandemschaltung) A 2,5

16404 0014 164140 KL GL 1 x 40 bzw. 1 x TC-EL 10-18 D 1,1

16404 0063 164111 KL EVG 1 x TC-SEL 11 A 1,116404 0072 164211 KL EVG 2 x TC-SEL 11 A 1,316404 0017 164124 KL EVG 1 x TC-L 18-24 A 1,216404 0018 164224 KL EVG 2 x TC-L 18-24 A 1,3

16413 9000 164 00016413 9002 164 000 PC

90063 9000 251125610 9000 256125600 9000 2560

90253 9004 G2390253 9005 2G790253 9006 2G1190253 9000 E27

90232 0012 WA 45 ALU90232 0013 WA 90 ALU90232 0004 DA

90123 9003 163 KK VE0890123 9002 163 KE VE08

TC-S TC-L164... KL IP65TC-SELTC-EL


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Compact Dustproof/Waterproof Light FittingSeries 164... KLApplication:In wet, humid and dusty locations, corridors, staircases, basements, below canopies and balconies etc. (Please con-tact us regarding use where detergents and similar chemical materials occur).Design:Housing: Glass fibre reinforced polyester,inlaid profile gasket.Diffuser: Stippled clear impact resistant PMMA, hinged on both sides.Clips: Single-piece plastic clips (KK).Reflector: Detachable, white sheet steel,

complete with electrical components. Rotary fasteners for quick assembly.Connection terminal: 3 polesCable entries: Variable, at the ends and top of the housing, 2 plugs M20.Wiring options: Cable looping in/out atone end (see grey box).Mounting system: 2 holes for ceiling mounting. Sealing and pressure disks are supplied inside the fitting.

Standard design with cable entries for single-en-ded IN-OUT wiring:The variable cable entries make it possible to adapt for all local structural conditions and allows the use of single-ended IN-OUT wiring instead of the classic through wiring. All entries are knockout. (5-pole IN-OUT-wiring at additional charge)

– diffuser clear stippled polycarbonate (PC)

– stainless steel clips (KE)– cable entries M25 x 1.5– vibration-reducing suspension

– for higher ambient temperatures– for connection to group or central

battery systems (ZB)– emergency light fittings with self-cont-

ained battery

for compact lamps, lamp holder G23 or 2G11

for compact lamps, lamp holder 2G7 or 2G11

Options:

Accessories / Spare PartsArticle no. Type

Spare diffusersPMMA, stippled clear acrylicPC, stippled clear polycarbonate

Cable entriesblanking plug M20plastic cable gland M20 x 1,5plastic cable gland M25 x 1,5

Lamp holderfor 164... KL (magnetic ballast)for 164. 11 KL ECGfor 164. 24 KL magnetic ballast/ECGfor 164... KL GL

Mounting bracketswall bracket 45°wall bracket 90°of ceiling bracket 90°

Fastenersplastic (packing unit, 8 pcs.)stainless steel (packing unit, 8 pcs.)

Wall bracket 45° (WA45)


Ceiling bracket (DA)

compact lamps with integrated ECG, lamp holder E27



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EVG = electronic ballast (ECG)

34

130 111... EVG 131 211... EVG

13000 0001 130111 i 1 x TC-S 11 A 0,7

TC-EL TC-SELTC-LTC-S130/131/132... IP65

132 136... EVG

13100 0011 131140 GL 1 x TC-EL 10-14 D 0,9

13000 0019 130111 EVG 1 x TC-SEL 11 A 0,513100 0050 131211 EVG 2 x TC-SEL 11 A 0,713100 0015 131118 EVG 1 x TC-L 18 A 0,713200 0003 132136 EVG 1 x TC-L 36 A 1,2


Series 130...

Series 131...

Series 132...

Small High Impact ResistantDust-/Waterproof Light Fittings with DiffusersSeries 130/131/132...Application:Humid, wet and dusty interior areas, corridors, staircases, basements, below canopies and balconies, technical installa-tions, ventilation systems etc. Aggressive atmospheres: Please consult usDesign:Housing: White polycarbonate.Cover: Injected clear polycarbonate with internal prisms or white opalescent (W), at one side with multiple hinge for suspending and unhinging the diffuser,

captive stainless steel screw on the other side for closing the fitting.Connection: 3-pole terminal.Cable entry:Series 130...:1 grommet M16 at the locking side.Series 131... + 132...:1 grommet M16 at each front side.Mounting: 2 borings serve for direct cei-ling mounting. Sealing and pressure disksinside each fitting.

SCHUCH Quality - Your advantage:

• robust, impact resistant design (all polycarbonate) • easy to install and to maintain thanks to hinged diffuser • standardized by Deutsche Bahn AG

for compact fluorescent lamps, lamp holder G23 or 2G11

for fluorescent tubes, lamp holder 2G7 or 2G11

uncomp.; article nos. for comp. see price list

– diffuser made from PC opalescent white (W)

– cable entry in the back of the housing (series 130...)

– cable looping at 1 small side (131... RR)– magnetic fixing and pluggable RST

connection system e.g. for lighting baking lines in the food industry acc. to VDMA (fast mounting/quick replace-ment of the light fitting)

– wire guard (series 130/131...) – Wall- and ceiling bracket– vibration-proof version (RF) for areas

subject to vibrations– for higher ambient temperatures– for connection to 12V or 24V– for connection to group or central

battery systems (series 131...ZB)– emergency light fittings with self-cont-

ained battery (series 131...)

Options:

EVG = electronic ballast (ECG)


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for energy saving lamps, lamb holder E27

35

13011 9000 130 00013111 9000 131 00013211 9000 132 000

13011 9001 130 000 W13111 9001 131 000 W13211 9001 132 000 W

90062 9000 251090063 9000 251125610 9000 2561

90253 9004 G 2390253 9005 2 G 790253 9006 2 G 1190253 9000 E 27

90004 0009 SK 130/131/2

90232 0012 WA 45 ALU90232 0013 WA 90 ALU90232 0004 DA


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Spare glass covers - PC, clear (polycarbonate)for 130...for 131...for 132...

Spare covers - PC, opal-white (polycarbonate)for 130...for 131...for 132...

Cable entriesspare-grommet, M16 (for 130...)spare-grommet, M20 (for 131/132...)plastic cable gland, M20 x 1,5 (for 131/132...)

Lamp holders for 130/131...for 130/131... ECGfor 131/132... VVG/ECGfor 131... GL

Wire guardthick layer passivated (for 130… and 131…)

Brackets for series 130... and 131...wall bracket 45°wall bracket 90°ceiling bracket



Ceiling bracket (DA)

Wire guard 130/131...

36

175 1 ... EVG

175 1... 175 2...


175 ... S38/S50 175 ... SOT

175... IP65T 26


With cable entries for IN-OUT wiring as standard

The variable cable entries allows for an easy adaption to suit all local structural conditions, thus eliminating the classic through wiring with single end IN-OUT wiring. All cable entries are knock-outs.

Additional cable entries (knock-outs)

Dustproof/Waterproof Light Fitting without DiffusersSeries 175…Application:Humid, wet and dusty environments in industrial locations, workshops, car parks, cellars, kitchens etc. (Please contact us with regards to use where detergents and similar chemical materials are present!).Design:Housing: glass fibre reinforced polyesterwith inserted stud bolts.Gasket: temperature-proof, weather-re-sistant, non-ageing and chemical-resistantprofile gasket.Electrical components: mounted internally

on the hinged light fitting cover.Dustproof/Waterproof lamp holder: with turn contacts.Cable entries: variable, at the top and ends of the housing; 2 threaded blanking plug M20, looping of incoming mains cable at one side of the fitting is possible. Cable entries are pre-pressed.Connection: 3-pole terminal block.Mounting: closed „knock-outs“ for ceiling mounting, rubber gaskets and washers for sealing are inside the fitting.


sturdy, extremely resilient and chemical resistant quality light fitting – thick wall glass fibre rein-forced polyester enclosure

– high stability due to moulded-in stud bolts with self sealing nuts – easily adaptable to all local structural conditions due to the variable cable entries; quick and economic single

end IN-OUT wiring eliminates the classic through wiring

– cable entries M25x1.5– turn-and engage reflector system (DRS)– external reflectors (AR) – for higher ambient temperatures

– for connection to group or central battery systems (ZB)

– emergency light fittings

Options:


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37

175 1... S38 175 2... S38

175 1... S50 175 2... S50

175 2... SOT

17500 0149 175118 S38 EVG 1 x T26/18 A 1,017500 0150 175136 S38 EVG 1 x T26/36 A 1,717500 0151 175158 S38 EVG 1 x T26/58 A 2,017500 0152 175218 S38 EVG 2 x T26/18 A 1,317500 0153 175236 S38 EVG 2 x T26/36 A 2,217500 0154 175258 S38 EVG 2 x T26/58 A 2,4

17500 0155 175118 S50 EVG 1 x T26/18 A 1,217500 0156 175136 S50 EVG 1 x T26/36 A 1,917500 0157 175158 S50 EVG 1 x T26/58 A 2,217500 0158 175218 S50 EVG 2 x T26/18 A 1,617500 0159 175236 S50 EVG 2 x T26/36 A 2,517500 0160 175258 S50 EVG 2 x T26/58 A 2,9

17500 0453 175118 SOT EVG 1 x T26/18 A 1,317500 0456 175136 SOT EVG 1 x T26/36 A 2,117500 0459 175158 SOT EVG 1 x T26/58 A 2,617500 0403 175218 SOT EVG 2 x T26/18 A 1,817500 0406 175236 SOT EVG 2 x T26/36 A 3,017500 0409 175258 SOT EVG 2 x T26/58 A 3,7

17500 0463 175118 SOT PC EVG 1 x T26/18 A 1,317500 0466 175136 SOT PC EVG 1 x T26/36 A 2,217500 0469 175158 SOT PC EVG 1 x T26/58 A 2,617500 0413 175218 SOT PC EVG 2 x T26/18 A 1,817500 0416 175236 SOT PC EVG 2 x T26/36 A 3,117500 0419 175258 SOT PC EVG 2 x T26/58 A 3,7

175... S38/S50/SOT IP65T 26

175 1... SOT


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with clear PC protective tube Ø 38mm

with clear PC protective tube with inner prisms Ø 50mm

with clear PMMA or PC oval protective tube, internal prism, and mirror-type reflector

High rooms, aisles and corridors or wherever an adjusta-ble and defined light direction is required e.g. workplace illumination at the assembly conveyers, control panels,

loading platforms, subways, any special kind direct illumination etc.


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Application:

38

17514 9000 175 018 S38 17514 9003 175 018 S5017514 9001 175 036 S38 17514 9004 175 036 S5017514 9002 175 058 S38 17514 9005 175 058 S50

17514 9012 175 018 SOT 17514 9015 175018 SOT PC17514 9013 175 036 SOT 17514 9016 175036 SOT PC17514 9014 175 058 SOT 17514 9017 175058 SOT PC

17514 9006 175 018 SO 17514 9009 175018 SO PC17514 9007 175 036 SO 17514 9010 175036 SO PC17514 9008 175 058 SO 17514 9011 175058 SO PC

90063 9000 251125610 9000 256125600 9000 2560

90058 9000 171/2090059 9000 171/19

90200 9006 175/1681/190200 9007 175/1682/1

90200 9008 175 SOT90200 9001 175/168190200 9003 175/1682

90200 9004 174/716

90145 9000 FAR 2616810 0001 1681/3890182 9000 FAR 50290002 0001 170/26

90139 9000 STK 17590138 9000 STF 175

17513 0001 175/1817513 0002 175/3617513 0003 175/58

17512 0001 175/21 17512 0004 175/2217512 0002 175/41 17512 0005 175/4217512 0003 175/61 17512 0006 175/62

90004 0001 SK 120 90004 0004 SK 22090004 0002 SK 140 90004 0005 SK 24090004 0003 SK 165 90004 0006 SK 265

90049 0002 183 S90095 0001 183 DS

90091 0002 183 RO 112 P90092 0002 183 RO 2 P


Note:Light-band rails and through wiring see end ofchapter “Dustproof/Waterproof lighting”

Accessories / Spare PartsArticle no. Type Article no. TypePC spare protective tube with sleeve, without mounting rings for light fittings with protective tubesØ 38mm Ø 50mm, with internal prism

Spare oval protective tube with sleeves, internal mirror, without holder ringPMMA with internal prism PC with internal prism

... until 2012

Cable entriesthreaded blanking plug M20plastic cable gland M20 x 1.5plastic cable gland M25 x 1.5

Plug-in lamp holder with twin slot contacts, with ringfor 1 lamp Ø 26mm (175 1..)for 2 lamps Ø 26mm (175 2..)

Plug-in lamp holders with twin slot contacts, without ringfor 175 1… S38for 175 2.. / 175 2.. S38 + S50

Plug-in lamp holder with rotary contacts, without ringfor 175... SOT and 175 1.. S50for 175 1… S38 (manufactured until 2008)for 175 2.. / 175 2.. S38 + S50 (manufactured until 2008)

Retaining clamp for plug-in lamp holderfor 175… S38 + S50 + SO

Lamp holder ringsfor 175 ... Ø 26for 175 ... S38 and 175... SOTfor 175 ... S50universal sealing ring from Ø 38mm to Ø 26mm

Miscellaneous spare partsstarter capstarter holder

External reflector Powder coated aluminium (white) for site assembly

Turn-and-engage mirror systemMirror-finish reflector for clip fastening on Ø 26 fluorescent tubes.With latching device for settings/steps of 15°

Protective guard, powder coatedfor series 175 1… for series 175 2…

Mounting accessories for ceiling mountingstainless steel swing hook for chain suspensionstainless steel bracket with screws M5

Pipe clamps1 1/2”, stainless steel2”, stainless steel

Attention: Observe the fixing distance when mounting on boom with pipe clamps (boom length!)

Aluminium polished mirror-type reflectorS50 S for tube Ø 50mm

Protective guard

Pipe clamb RO 112 - Ø 48,3mm RO 2 - Ø 60,3mm


for high ceilings respectively for changeable, specific light steering

Turn-and-engage mirror system

External reflector

lamp tube

mirror S50 S

Protective tube with in-ternal prisms

39

QT3610... IP54

36100 0007 3610 1 x QT32 max.100 C,D 1,2

90075 9000 1595

36101 9000 3610 K59600 9000 596

25610 9000 256125730 9000 257325410 9000 2541 MS25710 9000 2571 MS

3610


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Oval-Shaped Light FittingsSeries 3610...

– for higher ambient temperatures – with hot-dipped galvanized wire guard

for tungsten halogen lamps, E27 lamp holder

Plastic cable glands, brass glands from 70W to be ordered separately (see accessories/spare parts)


spare glass

spare wire guardspare gasket

Cable glands M20 x 1.5plastic gland M20 x 1.5plastic threaded blanking plug M20 x 1.5brass gland M20 x 1.5 (from 70W)brass threaded blanking plug M20 x 1.5 (from 70W)

Applications:In areas with extreme operating condi-tions and increased mechanical stress and locations requiring a high degree of protection against damage.Design:Housing: Cast aluminium, unpainted.Wire guard: Steel, passivated.Glass bowl: with internal prism

structure.Cable entries: 2 x M20 x 1.5.Mounting system: 2 integral fixing lugs for wall or ceiling mounting.

Note: Cable glands are not included inthe scope of delivery. Please order separately (See accessories).

Options:


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36910 0020 3691 A 1 x QT32 max.100 C,D 2,4

26930 9003 2693 tw ATEX

69300 9001 SK 693 A

25600 9000 256025720 9000 257225400 9000 2540 MS25700 9000 2570 MS

25610 9000 256125730 9000 257325410 9000 2541 MS25710 9000 2571 MS

3691... A

3691 A IP65QT


Options:

Oval-Shaped Light FittingSeries 3691 A

for tungsten halogen lamps, E27 lamp holder

Accessories / Spare PartsArtikelnummer Type

spare glass, clear

spare wire guardCable glands for 3691 A

plastic gland M25 x 1.5threaded plastic blanking plug M25 x 1.5brass gland M25 x 1.5threaded brass blanking plug M25 x 1.5

Cable glands for 3692 Aplastic gland M20 x 1.5threaded plastic blanking plug M20 x 1.brass gland M20 x 1.5threaded brass blanking plug M20 x 1.5

Application:In areas with extreme operating condi-tions and increased mechanical stress and locations requiring a high degree of protection against damage.Design:Housing: Die cast aluminiumCover: Clear thermal resistant glassWire Guard: Galvanized steel wire.Cable glands/Connection terminals 32 entries M25 x 1.5

Note:Cable glands are not included in the scope of delivery. Please order separa-tely (See accessories).

Series 3691 A

– without Wire guard – for higher ambient temperatures

Article no. Type Lamps/W Ener

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110...

11008 0002 110136 EVG 1 x T26/36 A 4,411008 0003 110158 EVG 1 x T26/58 A 5,0

11018 0002 110136 H50 EVG 1 x T26/36 A 4,4

90272 9001 110 RO V P90056 9007 19090056 9013 110/1 T890273 9001 110 03690273 9002 110 05890273 9003 110 036 PC90273 9004 110 058 PC90049 0002 183 S90278 9001 110 SVDA-3

110... IP68 IPX9K IK07T 16 T 26

110... H50 IP68 IPX9K IK07T 26


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Application:Public, commercial and industrial areas which are endangered by water jets, water spray, dusty atmospheres or high mechanical stress (vandalism). Car washs, inspections pits, docks, ships, food indus-try, slaughter houses, subway and railway stations endangered by vandalism, prisons, car parks, etc..Design:Housing: Impact and shatter resistant clear polycarbonate tube, Ø 100mm, high impact resistance

Fastener: Tubular locking cap made of stainless steel with foamed gasket, special element for compensation of lengthexpansion.Reflector: Sheet steel with all electric components.Connecting terminal: 3-pole terminal quick connect IP69K (FastConnect).Plug integrated and internally pre-wired,receptacle included for mains assembly.Mounting: Supplied with 2 stainless steel pipe clamps

TUBEOTubular Light FittingSeries 110…

– PC-tube (4 x IK10) according to „Inter-national Featured Standard Food”

– Looping facility with double connector– for connection to group or central

battery systems (ZA)Options:

SCHUCH Quality - Your advantage: sturdy and extremely rugged tubular light fitting for application in rough environments • dust- and pressure water proof (IP68) • suitable for cleaning with high pressure cleaner (IPX9K) • with “D”-sign, suitable for rooms with increased fire risk due to deposits of combustible dust and fibrous

materials • fast connection and mounting without opening the fitting (FastConnect) • flexible mounting with pipe clamps (stainless steel) • optional: high-impact resistant polycarbonate tube 4 x IK10 (80 joule min.) for rough environments

and risk of vandalism

Article No. Type

1 pair of pipe clamps, stainless steellamp holder for T5 lamplamp holder for T8 lampspare tube PMMA for 110 136 / 128/154 / 12L..spare tube PMMA for 110 158 / 135/49/80 / 15L..spare tube PC for 110 136 / 128/154 / 12L..spare tube PC for 110 158 / 135/49/80 / 15L..hook for chain suspension, stainless steelsplitter connector for in-out wiring on one end


for high ambient temperatures up to +50°C


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For vertical installation, please note:Plug part must face downwards. Through wiring not possible. For Cable looping please use accesso-ry 110 SVDA 3.

42

140 1.. EVG 140 2.. EVG 140 1.. SB EVG 140 1.. SA EVG

140... IP54 2 x IK 10T 26




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Mounting holes at back of light fitting

Vandal Proof Light FittingSeries 140…Application:Roofed outdoor areas, Subways, railway stations, underground stations, car parks, lavatories, schools, sport stadiums, stair-ways, bus-stops, prisons etc.Design:Housing: stainless steel (1.4301), glass pearl blasted visible surfaces, covered cable tray and mounting holes at the back of the housing, high quality silicone gasket.Cover: hinged and removable clear poly-carbonate diffuser with glass pearl blas-ted stainless steel end caps on the front sides, concealed joint with the cover.Reflector: white powder-coated sheet steel, removable via the keyholes.

Fasteners: stainless steel, cover and end caps fixed with the stainless steel housing using safety screws M6 (TORX Tx30 with pin) counter-sunk in the end caps (special fasteners on request).Electrical connection: 3-pole connection terminal; max. 2.5mm2.Cable entries: 2x M20mm with grommets at the back.Mounting system: 4 holes 9 mm Ø, hid-den at the back of the housing. Sealing and pressure disks can be found inside the fitting. Please use screws Ø 6mm for mounting.

– painted sheet steel design (only for indoor use)

– stainless steel housing (1.4571), painted (for seaside areas)

– for central power supply (ZB)– special paint finish in any RAL colour– emergency light fitting with individual

battery

SCHUCH quality - your advantage:

• reliable protection against careless or intentional damage due to the extremely robust design:

– all components made of high-quality stainless steel (except: reflector), ridge housing and end caps due to multiple folding parts

– high impact resistant polycarbonate diffuser, 2 x IK 10 (40 joule min.) – guaranteed seal with labyrinth-shape gasket • easy mounting and maintenance: – removable diffuser, suspended on chains to allow easy lamp replacement – simple, quick and economic looping and continuous wiring facility of mains cable in the hidden cable tray

at the back of the housing (also for strip lighting installation)

Options:

Cable entries at back of lightfitting

Note:For applications in seaside areas we do recommend a special version with housings made from high grade stainless steel 1.4571 with an additional powder coating.

>40J

43

140... S. IP54 2 x IK 10T 26

14000 0115 140118 SB EVG 1 x T26/18 A 5,714000 0109 140136 SB EVG 1 x T26/36 A 9,014000 0110 140158 SB EVG 1 x T26/58 A 10,6

14000 0215 140118 SA EVG 1 x T26/18 A 5,614000 0209 140136 SA EVG 1 x T26/36 A 9,014000 0210 140158 SA EVG 1 x T26/58 A 11,6

14011 9002 140 018 .14011 9000 140 03614011 9001 140 058

14012 9000 140/114012 9001 140/290063 9000 2511


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Article no. Type

Clear spare diffusers PC with stainless steel end capsspare diffuser for 18 Wspare diffuser for 36 Wspare diffuser for 58 W

Lamp holderspare lamp holder without starter holder for 140...spare lamp holder with starter holder for 140...threaded blanking plug M20 x 1.5



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Series 140 1... SB symmetrical / ceiling mounting

Series 140 1... SA asymm. /

Series 140 1... SA asymm. / ceiling mounting

wall mounting corner mounting

wide beam

asymmetrical beam

with high anodized mirror-type aluminium reflector

44

TRS 2000...

90005 0001 2 M AL 1,690005 0002 3 M AL 2,490005 0003 5 M AL 3,9

AL…

TRS V

TRS A

TRS A

TRS A

TRS H

TRS S

TRS L

TRS D

TRS L

183 H

183 L

183 A

183 L

90265 0004 TRS V90265 0002 TRS D

90022 0001 KP 40

90265 0001 TRS S90265 0003 TRS L90265 0010 TRS H

90265 0004 TRS V90185 0001 183 A90022 0001 KP 40

90049 0001 183 H90050 0001 183 L

90260 0001 TRS 2000 2 M 3,0390260 0002 TRS 2000 3 M 4,5590260 0003 TRS 2000 5 M 7,5890265 0005 TRS A 1 0,0490265 0006 TRS A 2 0,07


Aluminium Carrier Rails for Continuous Row InstallationSeries TRS 2000... and AL...Application:For rows of light fittings suspended from the ceiling, allowing an easy installation and assembly.Design:Aluminium profiled carrier rails(AL / TRS 2000)Lengths: 2, 3 or 5 m. Additional covering strip (TRS A) for series TRS.Mounting accessories:For each length of a light fitting only one suspension point is required.Connection brackets (TRS V) - to be ordered separately - allow joining the individual rails up to any length wanted. The carrier rails can either be mounted

directly to the ceiling by means of the ceilingbrackets (183 A / TRS D) or they can be suspended from the ceiling by means of the hook (183 H / TRS S) in combination with the chain (KP 40) (max. distance of mounting rail elements 2.5m). Perlon pendulums are not suitable for this purpose.2 or 3 devices (183 L / TRS L) serve for mounting a light fitting to the rail. The suspension devices 183 A / TRS D and 183 H / TRS S as well as the devices 183 L / TRS L are movable in the longitu-dinal direction of the rails.


• universal quick-action mounting system for explosion- and weather-proof light fittings. • easy to install. (Fasten the suspension devices to the light fitting, push the light fitting with its suspension

devices into the carrier rail profile - ready.) • high carrying force thanks to a new profile structure • possibility to insert the mains cable into the cable channel • cover strips to protect against dirt deposit.

Article no. Type Product Weightca. [kg]

Alu-rail 2 m longAlu-rail 3 m long

Alu-rail 5 m longcovering strip, 1 m longcovering strip, 2 m long

Article no. Type Product

stainlees steel device (profile) for rail connectionstainless steel ceiling bracketchain 1 m long with 2 eyelets for fastening andlength compensationstainless steel swing hook for chainluminaire suspension devicestainless steel luminaire mounting, for later installation

Article no. Type Product Weightca. [kg]

Alu-rail 2 m longAlu-rail 3 m longAlu-rail 5 m long

Mounting Devices

Mounting Devices


stainless steel device for rail connectionstainless steel ceiling bracket for ceiling mounting of the carrier railchain 1 m long with 2 eyelets for fastening andlength compensationstainless steel hook for chain pendulumstainless steel luminaire mounting system complete

Please note: For mounting the sheet steel light fittings (such as series 181/182...) please use the mounting acces-sories of the ex-proof light fittings.

aluminium carrier rails

aluminium carrier rails

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TRS 1000...

90261 0001 TRS 1000/290261 0002 TRS 1000/3

90264 0001 TRS 1000 V90264 0006 TRS 1000 D90264 0002 TRS 1000 S

90022 0001 KP 40

90264 0008 TRS 1000 L P90264 0004 TRS 1000 A90264 0007 TRS 1000 E P

11831 0013 DV/NS P 5 x 1,511831 0022 DV/NS P 5 x 2,511831 0014 DV/NS S 5 x 1,511831 0024 DV/NS S 5 x 2,5

TRS 1000 S

TRS 1000 V TRS 1000 A

TRS 1000 L TRS 1000 D TRS 1000 E


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sheet steel carrier rail 3,065mm longsheet steel carrier rail 4,595mm long

Sheet steel Carrier Railsfor Continuous Row InstallationSeries TRS 1000Applications:For rows of polyester dust-/waterproof light fittings suspended from the ceiling, allowing an easy installation an assembly.Design:Profile carrier rails made from sheet steel, galvanized and painted in white on the outside Lenghts:3065mm (TRS 1000/2) and4595mm (TRS 1000/3)Additional covering strip (TRS 1000 A) 1538mmMounting accessories:Connection brackets (TRS 1000 V) – to be ordered separately – allows joining the

individual rails up to any length required. The carrier rails can either be mounted directly to the ceiling by means of the cei-ling brackets (TRS 1000 D) or they can be suspended from the ceiling by means of hook (TRS 1000 S) in combination with chain (KP 40) (max. distance of mounting rail elements 2m). 2 or 3 devices (TRS 1000 L) serve for mounting a light fitting to the rail. The carrier rail can be covered with a covering strip (TRS 1000 A) and they can also be closed at the ends with caps (TRS 1000 E).


rail connectorceiling bracket for mounting the carrier rails

rail suspension device with hook for chain

chain 1 m long with 2 eyelets for fastening andlength compensationluminaire mounting device (1 pair)covering strip for the rail 1,538mmend cap for the rail (1 pair)

Mounting equipment

Through-Wiring SystemsOne fixed multipole terminal at each end of the housing.Heat-resistant PVC or silicone cables fixed to the housing with clips.

Through-wiring systems:1,5mm2 up to 10A max.2,5mm2 up to max. 16A max.

Light fittings with electronic ballasts do have a high inrush current, hence the maximum permissible number of waterproof LED light fittings with through-wiring system per circuit breaker must be observed.

For light fittings in continuous row installation we do recommend factory-fitted through-wiring systems.

For retrofitting our retrofit kits must be used.

Through-Wiring Systems Installed in the SCHUCH FactoryIf through-wiring systems are wanted, we supply our dustproof/waterproof light fittings with the followingstandard through-wiring systems:

Ballasts VVG ECGThrough-wiring system 5 x 2,5mm2 PVC 5 x 1,5mm2 PVC

Silicone through-wiring systems for other cable cross sections or number of poles (e.g. 3x 1,5mm²) are available on request.

Through-wiring systems for subsequent installation:Article no. Type Product

Universal retrofit kits, suitable for 18/36/58 Watt5 x 1,5mm2 PVC, 105°C5 x 2,5mm2 PVC, 105°C

5 x 1,5mm2 Silicone, 150°C5 x 2,5mm2 Silicone, 150°C

Note:Most of our light fittings have got two entries atone end of the housing for looping the mainscable. Thus, the classical through-wiring systemis no longer required in many cases.

Ambient temperatures of +40°C and higher require silicone through wiring of 2.5mm² cross-section.

For T5 light fittings we strictly recommendthrough wiring systems of 2.5mm² cross-section.

Sheet steel carrier rail systems


1926Workplace lights, ceiling and pendant lights up to 1,000 W as well as deep, semi-deep and diagonal spotlights up to 2,000 W for illuminating workshops are part of the product range early in the company’s history.

1949 Production of the first industrial reflector-light fitting for mercury vapor lamps.

1975Production of the first industrial high bay light fitting made of fiberglass-reinforced polyester for application in very aggressive environment, such as in galvanizing plants, compost systems, steeping plants, etc.

1998Application of inductive lamp systems with a minimum service life of 60,000 hours. This allowed using high bay light fittings in electrical high-current and strong-mag-netic-field applications, such as chlorine electrolysis plants.

The company has produced light fittings for applications in workshops, industrial, processing and storage areas even in the beginning of its history. When high-pres-sure lamps appeared, this product line had become one of the main segments in the whole range. As in other manufactu-ring areas, SCHUCH design engineers covered more and more application fields with severe operating conditions. As a result, along with standard series, many new special versions have been de-veloped over the time. Such special versions have turned into industry solutions due to which SCHUCH is known far beyond Germany by today.

Even in the most severe conditions, such as chlorine electrolysis plants, galvanizing plants or compost systems, SCHUCH light fittings demonstrate reliable operation and withstand the most aggressive environments.

New industrial LED light fittings feature, in particular, excellent temperature control, which is the basic condition of a long service life and one of the most important quality factors for a LED light fitting.

2001 Introduction of the first high bay light fitting having a specific triangular shape, which is designed for dust-loaded and polluted environments with a high ambient temperature and high fire hazard.

2003 The range of high bay light fittings has been extended significantly by adding special versions for food industry, blast rooms, applications with high ambient temperatures up to +90°C and many others.

STANDARD OR CUSTOMIZED SOLUTIONS? SCHUCH OFFERS BOTH.

High Bay Fittings Perfect solutions for various requirements

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2008 LED reflector light fittings are the first LED high bay light fittings in the product program.

2013 SCHUCH introduces the DUEVO. The first exclusively for LED applications developed LED High bay light fitting with 2 point mounting.

2015 TRIANO Series for 1-point suspension mounting has been added to the range of high bay LED light fittings.

2017/2019The range is continuously expanded. TRIANO L and XL and DUEVO XL for halls with large mounting heights follow.

2019/20SCHUH intensely investigates the influence of harmful gases on LED lights. The RESISTANT luminaire range develops from this.

STANDARD OR CUSTOMIZED SOLUTIONS? SCHUCH OFFERS BOTH.

High Bay Floodlightsconventional Technology

Product Series Page

Reflector Light FittingsSeries 3189... 3189... 48

Sheet Steel Industrial Light FittingsSeries 3070... 3070... 50

· ... for sand/glass blasting areas and cabins ... SSK 51

Series 3084/3086... 3084/3086... 52

for dusty areas and high temperatures

· ... for ambient temperatures up to +40°C 3084... 53

· ... for ambient temperatures up to +60°C 3086... 53

· ... for areas with high levels of dirt and dust deposits ... Z 53

· ... for sand blasting locations and cabins ... SSK 54

LED-TECHNOLOGY

48

3189/400 HIT



Reflector Light FittingSeries 3189...Application:Industrial halls, warehouses, workshops with high ceilings, maintenance and assembly shops, etc.Design:Upper section: Ventilated sheet steel, painted in light grey (RAL 7035), complete with cont-rol gear and ready wired for installation.Reflector: Pure alumium, axially symmet-rical, surface finished with prismatic facet design. Safety glass: With retaining frame, hinged

and detachable (required in case of HI and CE lamp types only; if lamps w/o burst protection are applied - please order separately.Connection terminal: 3 poles up to 2.5mm².Cable entry: 2 grommets for through wiring for cables up to 17mm Ø. PVC insulated cables may be used. Mounting: By means of an eye bolt with 18mm inner dia.Ambient temperature: Up to +30°C.


• accurately manufactured quality product for long-term application • easy to install and to maintain – quick and easy connection thanks to a spacious upper section that can laterally be opened for reaching

the connection chamber with all electrical components – lamp replacement through hinged safety glass pane without any tools • flexible with regard to the ingress protection by glass covers in IP54 or IP 65 versions

Quick and easy connection by spacious upper section to be opened laterally.

Note:

The light fitting series for metal halide lamps HIE ≥ 250 W may only be operated without a safety glass when using lamps that are approved for open fittings (e.g. Osram, HQI-EP …/D or Philips HPI-Plus …-P).

In cases where the lighting installation is covered by DIN VDE 0108, the light fitting must be secured by a second eyebolt (supplied on request).

For applications under high noise emission requi-rements please order the light fittings with control gears and ignitors or ECG resp.of low noise level.

– safety glass pane complete with glass retaining frame IP54 or IP65

– wire guard– 2 cable entries for cable looping purpose– 2 eye bolts for safety suspension in

rooms open to the public– with vibration absorbing suspension

device (SD)– with vibration absorbing system for chain

suspension (SDK)– for higher ambient tempe-

ratures up to +60°C– special painting in any RAL

colour

Options:

49

3189... HIE IP23HSE HIT-CE HIT HST

mit Glas: Lampenraum

IP54 / IP65

90244 0002 SG 290244 9002 SG 2 IP65

90240 9006 BREF 2 F

... SD

90268 0001 SDK

31890 0005 3189/250HI/HS i 1 250 E40 • • • • • A 6,531890 0007 3189/400HI i 1 400 E40 • • • A 7,231890 0011 3189/400HS i 1 400 E40 • • • • • A 7,831890 0015 3189/250CE i 1 250 E40 • • • • • • A 6,4

1)



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reflector with glass

* i = uncomp., article no. for comp. see price list.** HIT lamps which are suitable for vertical operation position only*** HI lamps with high luminous flux which are suitable for operating with HS (sv) choke (such as Osram HQI-E 400D, HQI-E/P

400/D, Philips HPI Plus 400 Bu) or equal. If metal halide lamp to be used is suitable for operating with HS ballast please select HS light fitting for higher luminous flux.

**** Philips Master Colour CDM-T Elite. For lamps without burst protection CE-Types must be equipped with safety glass pane.1) see options

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Series 3189...

Article no. Type

Spare safety glassesIP54IP65

Spare reflectorsfacet reflector, wide beam/narrow-wide beam

surcharge 3-point vibration absorbing suspension device for all types

vibration absorbing device for chain suspension


50

3070/... 3070/... SSK

Foto: BASF

3070... HIE IP65HSE HIT-CE HIT HST

30700 0007 3070/400HI i 1 400 E40 • A+,A 16,730700 0011 3070/400HS i 1 400 E40 • • • A++ 16,730700 0053 3070/250CE i 1 250 E40 • • • • A+ 13,2



Sheet Steel Industrial Light Fittings Series 3070 …Application:Industrial halls, warehouses, chemical workshops, cold stores, covered areas such as entrances, filling stations, bus stations etc.Design:Housing: Light grey (RAL 7035) powder coated sheet steel, or alternatively in stainless steel. Complete with control gear and internally wired.Glass: Hinged, detachable toughened safety glass without frame.Central locking system: Positioned on opposite side to the hinges and operated

by a 5mm allen key. Reflector: Anodized mirror finish pure aluminium.Electrical Connection: Terminal block 3 x 4mm² in covered side compartment of the housing.Cable entry: 1 plastic gland M25 x 1.5 and 1 plastic blanking plug M25 x 1.5 on the short side. Mounting system: Angle brackets on the sides for direct ceiling mounting (4 holes 9mm Ø) or suspension by means of chains or steel ropes with snap-hooks.Ambient temperature: +30°C max.


• robust industrial design for reliable long-term service – highly efficient mirror system for high luminance intensities and reduced numbers of light fittings • easy installation and maintenance – universal angle brackets for direct ceiling or suspended mounting – time-saving connection and lamp replacement thanks to the original

SCHUCH central locking system – standard version suitable for operation in ambient temperatures/cold

stores to -30°C

Simple quick connection and lamp change with the comfortable central locking system.

– with painted or glass pearl blasted stainless steel enclosure

– mirror system for extremely wide beam (SB)

– with swivel bracket up to 45° (SWB)– with vibration absorbing suspension

mounting (SD and SD SWB)

– for high ambient temperatures up to +50°C

– for low ambient temperatures < -30°C

Options:


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* i = uncomp., article no. for comp. see price list.** HI lamps with high luminous flux which are suitable for operating with HS (sv) choke (such as Osram HQI-E 400D, HQI-E/P


51

90073 9003 3070/01190073 9005 3070/021 SSK90073 9007 3070/022 IFS90231 0001 3070 SWB25600 9000 256025720 9000 2572

90231 0002 SD 3070

90231 0003 SD SWB 3070

30703 0003 3070/250HI/HS SSK i 1 250 E40 • • • A 16,030703 0011 3070/400HS SSK i 1 400 E40 • • A++ 18,1

3070... SSK HIE IP65HSE HST



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* i = uncomp., article no. for comp. see price list.** HI lamps with high luminous flux which are suitable for operating with HS (sv) choke (such as Osram HQI-E 400D, HQI-E/P


*** when using HIE lamps only use lamps with plastic protective covering (e.g. Osram HQI-E/P..250)

Article no. Type

safety glass pane for central locking systempolycarbonate protective cover for 3070/250... SSKpolycarbonate protective cover for 3070/400HS... SSKswivel bracket with mounting accessoriesplastic cable gland M25 x 1.5plastic blanking plug M25 x 1.5

Vibration absorbing suspension devicesfor types without swivelling bracket

vibration absorbing 3-point suspension device for swivelling mounting bracket (swivelling bracket to be ordered separately)


for sand/glass blasting areas and cabins

Note: The light fittings are designed for mounting to the ceiling of sand blasting areas.

For applications where the light fittings are installed at a lower height, e.g. on the walls and/or where the fittings are continuously exposed to grit additional protective measures must be taken. Please contact us.

Series 3070... SSK

Application:Rooms and cabins where sand and glass pearl etc. are used for the treatment of goods.

Design:As 3070 but with easy to replace polycar-bonate protective cover instead of safety glass pane.

Compact flood light 3070/... with vibration ab-sorbing 3-point suspension and swivel mounting bracket (SD SWB)

Swivel range: ±45° in the longitudinal axis.

Compact flood light 3070/... with vibration absor-bing suspension (SD)

for application in areas with heavy shocks and vibrations (e.g. turbine halls, forging plants, cranes in industrial halls etc).


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3084/86 400HIT 3084/86... Z



Sheet Steel Industrial Light Fittingfor dusty areas and high ambient temperaturesSeries 3084/3086...Application:Locations with high ambient tempe-ratures, with excessive dirt and dust exposure as well as high fire risk due to an accumulation of combustible dusts and fibres, bio-compost works (stainless steel version).Design:Housing: Sheet steel powder coated in light grey (RAL 7035), operating gear built-in and wired ready for connection.Safety glass: Hinged without frame. Central locking system: Allen screw 5mm opposite the hinges.

Reflector: Surface refined purest alumi-nium.Connection: 3 poles up to 4mm² in cover-ed side compartment of the housing.Cable entry: 1 gland and 1 blanking plug M25 x 1.5 (on one side).Mounting system: 2 eye bolts M6 Ambient temperature: 3084 … +40°C max.3086 … +60°C max.


• robust industrial design for a reliable long term service – sturdy housing with high-grade powder coating for achieving a good corrosion resistance – plain walled enclosure of a dust resisting triangular shape without any external closure parts – safety glass: 5mm thick – sturdy central locking system with internal hinges – high-efficient mirror reflector system for high illuminances or a lower quantity of luminaires • easy installation and maintenance – very easy connection and lamp replacement due to the Original SCHUCH central locking system – spacious lamp and gear compartment, directly accessible • applicable at ambient temperatures up to +60°C (as per the equipment)

– with stainless steel enclosure powder coated

Options:

53

3084/3086... HIE IP65HSE HIT-CEHIT HST

30840 0015 3084/250CE i 1 250 E40 • • • • • A+ 13,330840 0007 3084/400HI i 1 400 E40 • • A+,A 16,730840 0009 3084/400HS i 1 400 E40 • • • • A 16,7

30860 0013 3086/250CE i 1 250 E40 • • • • • A+ 15,830860 0007 3086/400HI i 1 400 E40 • • A+,A 16,730860 0009 3086/400HS i 1 400 E40 • • • • A++ 16,7

30841 0011 3084/250CE Z i 1 250 E40 • • • • • A+ 15,630841 0007 3084/400HI Z i 1 400 E40 • • A+,A 18,830841 0009 3084/400HS Z i 1 400 E40 • • • • A++ 18,8

1)

3084/3086... Z HIE IP65HSE HIT-CEHIT HST 1)

30861 0011 3086/250CE Z i 1 250 E40 • • • • • A+ 17,230861 0007 3086/400HI Z i 1 400 E40 • • A+,A 18,830861 0009 3086/400HS Z i 1 400 E40 • • • • A++ 18,8



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* i = uncomp., article no. for comp. see price list** If metal halide lamp to be used is suitable for opera-

ting with HS ballast please select HS light fitting for higher luminous flux. HI lamps with high luminous flux which are suitable for operating with HS (sv) choke (such

as Osram HQI-E 400D, HQI-E/P 400/D, Philips HPI Plus 400 HOR) or equal

*** HIE-lamp with burst protection1) 3086... „D“ on demand


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for ambient temperatures up to +40°C

for ambient temperatures up to +60°C

Application:Areas with high dust and dirt deposit e.g. in the pulp and paper industries, brick, limestone and cement industries, plaster storage, refuge depots, rubbish sorting and thermal handling installations etc.

Design:Same as 3084 - 3086... but including built-in self-cleaning particle filter for pressure equalisation as well as with white painted sheet steel dust protection ring for protecting the light exit surface from dust deposits.

for ambient temperatures up to +40°C`

for areas with high levels of dirt and dust deposits

Advantages of the air flow system with particle filter: • good pressure equalisation due to the built-

in particle filter (allowing the luminaire to breath freely when switching on/off)

• self cleaning particle filter to ensure protec-tion against deposits of dust and dirt inside of the luminaire

• air flow system to reduction/prevention of contamination of the outer light exit sur-faces (i.e. voidance of any reduction of the illumination caused by any contamination)

• significant prolongation of the maintennan-ce intervals (significant cost saving)

for ambient temperatures up to +60°C`

54

3084 ... SSK HIE IP65HSEHST

90073 9003 3070/01190073 9005 3070/021 SSK90073 9007 3070/022 IFS90073 9011 3070/013 Z90300 9003 AF0390300 9004 AF0425600 9000 256025720 9000 2572

Foto: Strahl- und Lackierhalle, Firma JÖST, Dülmen

Foto: Strahl- und Lackierhalle, Firma JÖST, Dülmen

30840 0205 3084/250HI/HS SSK i 1 250 E40 • • A 13,630840 0207 3084/400HS SSK i 1 400 E40 • • • • A 16,9



Series 3084/250HI/HS SSK

Series 3084/400HS SSK

Article no. Type

glass window for central locking systemprotective cover PC for 3084/250HI/HS SSK with central locking systemprotective cover PC for 3084/400HS SSK with central locking systemsafety glass pane for 3084/3086... Z with central locking systemspare filter for 3084/3086 Z (from July 2005)spare filter in aluminium housing for 3086 Zplastic cable gland M25 x 1,5plastic blanking plug M25 x 1,5

* i = uncomp., article no. for comp. see price list** When using HI lamps only use lamps with burst protection


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Application:Rooms and cabins where sand and glass pearl etc. are used for the treatment of goods.

Design:Same as 3084... but with an easily repla-ceable polycarbonate cover instead of a safety glass pane.

for sand blasting locations and cabins

for ambient temperatures up to +40°CNote: The light fittings are designed for mounting to the ceiling of sand blasting areas. For applications where the light fittings are installed at a lower height and/or where the fittings are conti-nuously exposed to grit additional protective measures must be taken. Please contact us.




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1906 Production of first street light fittings for incandescent lamps

1912 The outdoor lighting range has developed into a remarkable size and variety. Cast lid fittings for metal filament lamps, spherical light fittings and wall light fittings with cut glass are just as much a part of this as street lighting fixtures with reflectors and a large number of brackets and wall arms with elaborate decorations.

1935/1936The “elegant and inexpensive” Type 10538 is the first modern mushroom-shaped top luminaire for parks and commercial gardens.

1949 Street light fittings for mercury vapor lamps were included in the manufacturing program.

Since the first outdoor light fitting was produced in 1906, this area of producti-on has become an integral part of the SCHUCH manufacturing program.

With this extremely long experience, SCHUCH now offers a wide range of technical and decorative LED light fittings which provide cost-effective lighting for streets, roads and squares, in compliance to the standards.

A good outdoor light fitting shall meet various requirements. It shall provide visibility conditions according to the standards, be photometrically optimi-zed, be easy to install and maintain, and have a long service life.

With its design, a light fitting shall harmonically fit in the environment or set deliberately individual accents.

Economic efficiency and environmental compatibility have achieved new heights due to LED technology. In this regard, modern LED light fittings set completely new standards.

1957 Production of the first street light fitting with a housing made of fiberglass-rein-forced polyester using own “PREPEG”.

1985 Production start of legendary street light fittings Series 43 and 44.

FROM OUTDOOR LIGHT FITTINGS WITH INCANDESCENT LAMPS TO OUTDOOR LED LIGHT FITTINGS

Outdoor Light Fittings LED technology expands the scope

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2018With the FILOS VARIO the first LED outdoor light fitting with variable adjustable luminous flux is launched to the market.One type only replaces the whole range of conventional lighting.Due to this big success, the pole light fitting 48 VARIO as well as the Plane Surface Floodlight / Floodlight FOCO 7600 VARIO follows in short intervals.

2019Fit for Future!With the RFL-concept the light fittings are prepared for the subsequent use of light management systems.

2020The new AREALO large-area LED spotlight for illuminating sports facilities and large areas completes the LED spotlight and spotlight range.

Outdoor Light FittingsConventional Technology

Product Series Page

Technical outdoor light fittingswith Multi-Purpose Mounting SystemSeries 46... 46... 58

Series 43... 43... 60

Series 44... 44... 62

Polyester Outdoor Light FittingSeries 287... 287... 63

Decorative outdoor light fittingsPole-Top Light FittingsSeries 541... 541... 64

Series 543/553... 543/553... 65

Series 542... 542... 67

Plane Surface FloodlightsSeries 7571/2/3... 7571/2/3... 68

Series 7574... 7574... 70

Floodlight for Lamps up to 2000WSeries 7564... 7564... 72

Ballast Housings, Terminal BoxesSeries 1032... 1032... 73

Series 10160... 10160... 74

Series 10161... 10161... 74

Series 10144... 10144... 75

Pole arm carriers 76

Pole-top brackets 77

LED TECHNOLOGY2009 First LED street light fittings were manufactured at the plant in Worms.

2011 Production of first die-cast aluminium street light fittings (Series 47) specially designed for LEDs.

2012-14 The Company’s LED product range extended tremendously by manufac-turing suspended LED light fittings, LED floodlights and LED plane surface floodlights.

2015-2017Introduction of the decorative LED-Street-Light-Fittings KONIC, CUPINA and PLANEO

2016 The lighting becomes smart!Launch of Light-Management-System „LIMAS“. A unique remote control system for energy-saving and on-demand control of public and industrial street lighting.

Photo: Andrea Badrutt, Chur

58

46150CE 27


SCHUCH Quality – your advantage:

• Polyester housing with UV-resistant coating to avoid optically unsightly leaching of the housing surface

• highly efficient mirror reflector system, light technically optimized for large pole distances

• permanent insulation class II protection thanks to a polyester gear tray and polyester housing (any

regular security check not required)

• universal pole mounting system integrated, for pole arm end Ø of 42 and 60mm or a post top end Ø

of 60 and 76mm. No adapters necessary.

• excellent glare limitation of class KB1

• insect friendly due to low profile glass bowl when applying sodium vapour lamps

• extremely easy to install and to maintain, no tools required for maintenance

– turnable pole mounting system for quick post top or side entry mounting – no tools required

– for direct access to the lamp compartment you just swing down and unhinge the glass bowl (one-hand

operation - no tools required).

Result: Quick electrical connection/ (plug-type system); quick lamp replacement;

– removable (without any tools) compact electro kit with all electrical parts including lampholder. Thus, any

conversion to other lamp types, lamp outputs or to other versions is easily possible

Outdoor Light Fittingwith Multi-Purpose Mounting SystemSeries 46... Applications:Service roads, through and collecting ro-ads, walkways, cycle ways, traffic-calmed areas, small squares, bridges, industrial plants, car parks...Design:Housing: Glass fibre reinforced polyester resin with UV resistant coating, integrated pressure compensation system.Diffuser: PMMA, impact and temperature resistant. Profile gasket, UV stabilized, hinged and detachable.Fasteners: Stainless steel.Mirror reflector: Optimized system made from surface refined purest aluminium.

Gear tray: Glass fibre reinforced polyester carrying all electrical components, removable without any tools. Plug type connector to mains connection terminal. Cable retainer for connection conductor.Mounting system: Die-cast aluminium, universal system for post top mounting Ø 60/76mm (inclination: 10°) and side entry mounting Ø 42/60mm x 100m.

– impact resistant PC-diffuser– digital controlled output reduction

system w/o control phase– ECG for power reduction of ceramic

burner lamps with or without control phase

– LED indicator for monitoring of the output reduction circuit

– audio frequency suppressor– protection class I– for higher ambient temperatures >25°C– powder coated flat glass frame and

pole mounting device– powder coated in RAL colours

Options:

Gear tray carrying all electrical components, removable without any tools.

with UV resistant coating

Optimized optics for pole spacing of up to 50m

– maximum pole spacing acc. DIN EN 13201 – no interfering light emission– optimized illumination of walk- and bikeway in the rear area

!

59

46...LPH4-9m

IP65HIE-CE HST HSE

46000 0041 46150CE E27 i 1 150 E27 • • A+ 7,246000 0011 46150HS i 1 150 E40 • • A+ 7,3

46001 9000 4600046001 9001 46000 PC46001 9002 46/010


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* i = Uncomp., art.nos. for comp. see price list** lamp with burst protection

= suitable for insect protection

Wind load area

A = 0,12m2


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PMMA coverPC coverflat glass pane with aluminium frame

Pipe bracket for wall, pole and corner mounting, and pole-top brackets please see end of this chapter.

60

43 50/70 HS 43 50/70 CE



• highly efficient mirror reflector system, light technically optimized for large pole distances • universal pole mounting system integrated, for pole arm end Ø of 42 or a post top end Ø of 60 and

76mm. No adapters necessary. • insect friendly due to low profile glass bowl when applying sodium vapour lamps • best suitable for easy mounting, maintenance and reset purposes – easily accessible connection chamber with hinged cover – compact, easily removable electro kit for reset purposes – quick lamp replacement by hinged bowl (without any tools)

Conventional Outdoor Light Fittingwith Universal Mounting SystemSeries 43…Applications:Through traffic streets, walkways, residential streets, cycle tracks, low traffic areas, industrial areas, small places, bridges, parking places ...Design :Housing: Glass fibre reinforced polyester resin.Diffuser: Impact resistant, temperature resistant acrylic glass (PMMA) with inser-ted UV stabilized profile gasket (EPDM), hinged and detachable.Closure: Stainless steel latches.

Mirror reflector system: Surface refined purest aluminium.Gear tray: Polyester, serving as a sepa-rator between the lamp compartment and the mounting/connection section, carrying all electrical components.Plastic cover: held in place by 1 screw, can be tilted for easy access.Mounting system: Universal mounting on pole end Ø of 60mm and 76mm (inclina-tion of the luminaire: 10°) or for pole ou-treaches with supporting section of 42Ø x 100mm (60Ø x 100mm on request).

– impact resistant polycarbonate bowl– audiofrequency blocking choke– plug/lamp holder device to mains

connection terminal– digitally controlled operation of output

reduction without control phase, also available as electro kit in order to retro

fit existing installations– LED indicator for checking the lamp

output reduction system– insulation class I (series 53...)– different mains voltages– for ambient temperatures > +25°C

Options:

Removable gear tray with all electrical components

61

43...LPH4-6mHIE-CE HIE HST HSE

43001 9000 4300290212 9000 43/010

IP43IP65

43003 0078 4350/70CE E27 i 1 50/70 E27 • • • A 5,143003 0080 43100CE E27 i 1 100 E27 • • A+ 5,443003 0005 4350/70HS i 1 50/70 E27 • • • A+ 4,943003 0009 43100HS i 1 100 E40 • • A+ 5,2


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Connectionsection

Lampcomp.

Wind load area

A = 0,11m2

* i = Uncomp., art.nos. for comp. see price list ** lamp with burst protection


PMMA cover

flat glass pane with aluminium frame(for light fittings with gasket only)

Pipe bracket for wall, pole and corner mounting, and pole-top brackets please see end of this chapter.


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44... HS

44000 0013 44250HI/HS i 1 250 E40 • • • A 10,144000 0011 44150HS i 1 150 E40 • • A+ 9,2

44...LPH7-12mHSTHIE

IP43IP65HSE

90249 9002 44002 PC L90043 9000 44/010


Polyester Outdoor Light Fittingwith Multi-purpose Mounting SystemSeries 44...Applications :Through traffic streets, street crossings, main roads, roundabout traffic, places , industrial areas, docks, bridges, parking places ... Design:Housing: Glass fibre reinforced polyester resin.Bowl: Impact resistant, temperature resistant acrylic glass (PMMA) (400W polycarbonate) with inserted UV stabi-lized profile gasket (EPDM), hinged and detachable.Closure: Stainless steel latches.Mirror reflector system: Surface refined

purest aluminium.Gear tray: Ballast, condensers, plug and lamp holder connection device to the mains connection terminal are mounted on a detachable glass fibre reinforced po-lyester tray. Cable retainer for connection conductor.The plastic cover is held in place by rota-ting lock. It can be tilted for easy access.Mounting system: Universal mounting on pole end Ø of 60mm and 76mm (inclination of the luminaire: 10°) or for mounting on pole outreaches with supporting section of 42Ø x 100 mm or of 60Ø x 100mm.

– with digital controlled output reduction system without control phase, as com-plete kit for easy conversion of existing installation

– with audiofrequency blocking choke– for ambient temperatures >+25°C– for various mains voltages

Options:


• highly efficient mirror reflector system, light technically optimized for large pole distances • universal pole mounting system integrated, for pole arm end Ø of 42 or a post top end Ø of 60 and

76mm. No adapters necessary. • insect friendly due to low profile glass bowl when applying sodium vapour lamps • best suitable for easy mounting, maintenance and reset purposes – easily accessible connection chamber with hinged cover – compact, easily removable electro kit for reset purposes – quick lamp replacement by hinged bowl (without any tools)

* i = Uncomp., art.nos. for comp. see price list ** lamp with burst protection.

Connectionsection

Lampcomp.

Wind load area

A = 0,17m2


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clear PC bowlflat tempered safety glass pane with aluminium frame

Pipe bracket for wall, pole and corner mounting, and pole-top brackets for 2, 3 or 4 light fittings please see end of this chapter.

63

287 265

28701 9000 28702028701 9001 28704028701 9002 287065

287...LPH6-8m

IP54T 26

28700 0006 287220 T i 2 18 G13 • A 4,428700 0011 287240 i 2 36 G13 A 9,528700 0018 287265 i 2 58 G13 A 11,828700 0031 287220 EVG 2 18 G13 A 4,028700 0027 287240 EVG 2 36 G13 A 9,028700 0029 287265 EVG 2 58 G13 A 10,3


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Polyester Outdoor Light FittingSeries 287…

Applications:Residential roads, through traffic streets, industrial areas, bridges, waterways, railway area.Design:Housing: Glass fibre reinforced polyester resin.Cover: Clear, pearled acrylic glass (PMMA) with UV stabilized profile gasket (EPDM), hinged and detachable.Closure: Internal central closing device, latches and operating lever made from stainless steel.

Reflector: White sheet steel carrying all electrical components, hinged and detachable, plug-type device to the mains connection terminal in the housing.Mounting system: On outreach end sections of Ø 42, 250mm long(T26/18W)Ø 42 x 400mm (T26/36W, T26/58W).


spare bowl 18/20Wspare bowl 36/40Wspare bowl 58/65W

Windangriffsfläche 18W 36W 58W A=0,11m² A=0,19m² A=0,23m²


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Options: – insulation class II – housing with UV protective coating

64

541/... RS

10041 9000 1004110051 9000 1005190116 9000 RS 190115 0001 BL RS90126 0001 RZ 1 schwarz

10541 0039 541/50/70CE E27 RS i 1 50/70 E27 • • A 7,110541 0011 541/50/70HS RS i 1 50/70 E27 • • A 7,210541 0046 541/50HS LR RS i 1 50 -> 35 E27 • • A 7,210541 0025 541/70HS LR RS i 1 70 -> 50 E27 • • A 7,310541 0035 541/218KL RS EVG 2 18 G24q-2 • A 6,1

541... RSLPH3-5m

IP54HIE-CE HSE TC-D/E


Modern Pole-Top Light FittingsSeries 541/551…

Applications:Residential streets, promenades, public parks, small bridges, pedestrian areas, low traffic areas, places etc... Design:Supporting section, roof and top cover: Aluminium powder coated in jet black (RAL 9005).Glass cover: Clear, acrylic glass (PMMA)Glare limitation: By screening lens from PMMI (GL 2), [Type 541/50/80 with additional glass cylinder (GZ GL 2)] or aluminium louver stack (RS).

Electrical kit: Easily replaceable; comprising all operating components including the lamp holder, ready wired for installation.Plug-type connector to the mains connection terminal, cable retainer for connection cable.Mounting system: 3 stainless steel attach-ment screws serve for fixation on straight pole top Ø of 76mm. Adaptor (RZ 1) for pole top Ø of 60mm (see accessories).


spare cover for series 541...spare cover for series 551...louver stack, aluminium120° screening device for louver stackadaptor for pole-top Ø of 60 mm

Wind load area

A = 0,10m2

* i = Uncomp., art. nos. for comp. see price list** Lamps with burst protection only


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• elegant outdoor light fitting with light deflection louver stack and top light emission for a decorative light effect.

• high quality product made of aluminium with polyester resin paint finish, especially suited for long-term installation outdoors (excellent UV resistance, weather proof, high colour stability).

• easy to install and maintain with quick access through the removable light fitting cover, tool-free lamp exchange and replacement of the electronic block using plug connection

• excellent glare limitation of class KB1

All versions of series 541...can also be supplied with a larger lamp shade (Ø 800mm) and with a longer glass cylinder. This series is supplied under number 551/...

Options:– insulation class II– adapter (RZ1) for a pole top Ø 60mm – 120° screening device (BL) to the

house side

– protective grid (10041 G) to protect against vandalism

– special coating in all RAL colours upon request

65

543 50/70HS RS

543...LPH3-5m

IP54

10543 0071 543/50/70CE E27 RS i 1 50/70 E27 • • A 7,310543 0013 543/50/70HS RS i 1 50/70 E27 • • A 7,210543 0077 543/50HS LR RS i 1 50 -> 35 E27 • A 7,410543 0050 543/70HS LR RS i 1 70 -> 50 E27 • A 7,3

10543 0076 543/224KL RS EVG 2 24 2G11 • A 5,810543 0041 543/32/42KL RS EVG 1 32/42 GX-24q-2 • A 4,9

HIE-CE HSE TC-TELTC-L


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Pole-Top Light FittingsSeries 543/553...

Wind load area

A = 0,10m2


for compact fluorescent lamps

SCHUCH quality – your advantage:

• elegant outdoor light fitting with an aluminium light deflection louver stack • aluminium roof with polyester resin paint finish, particularly for long-term installation outdoors

(excellent UV resistance, weather proof, high colour stability) on request • easy to install and maintain with quick access through the removable light fitting cover, tool-free

lamp exchange and replacement of the electronic block using plug connection • excellent glare limitation of class KB1

Series 543...

Options:– insulation class II– aluminium roof, standard colour RAL

7035 (series 543…ALU), special coa-ting in other RAL-colours upon request

– 120° screening device (BL) to the house side

– adapter (RZ1) for a 60mm spigot diameter


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Series 553...

Application:Residential streets, promenades, public parks, small bridges, pedestrian areas, low traffic areas, places etc... Design :Roof: Glass fibre reinforced polyester resin with integrated insert nut (colour: similar to RAL 7035).Supporting section: Aluminium powder coated light grey (RAL 7035).Cover: PMMA, clear, conical (543...) or cylindrical (553...).

Glare limitation: Aluminium louver stack (RS).Electrical kit: Easily replaceable; with all operating components ready wired for installation. Plug-type device to the mains connection terminal, cable retainer for connection cable.Mounting system: 3 stainless steel attachment screws serve for fixation on straight poles Ø 76 mm. Adaptor (RZ 1) for pole end Ø of 60 mm (see accessories / spare parts).

66

10043 9000 1004310051 9000 1005190128 9000 DACH 542/43 POL90128 9001 DACH 542/43 POL M1090127 9000 DACH 542/43 AL90116 9000 RS 190115 0001 BL RS90044 0001 RZ 1 grau

10553 0003 553/50/70CE E27 RS i 1 50/70 E27 • • A+ 7,310553 0007 553/50/70HS RS i 1 50/70 E27 • • A 7,2

553...LPH3-5m

IP54HIE-CE HSE



clear PMMA glass cover series 543...clear PMMA glass cover series 553...spare roof, polyester for light fittings with cover nut (up to 2009/2010spare roof, polyester with integrated cover nut (as from 2010)spare cover, aluminium for light fittings with cover nutlouver stack, aluminium120° screening device for louver stackadaptor for pole-top ø 60mm


Series 553... also available for compact fluorescent lamps or with light output reduction.


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542/50/70CE E27

10042 9000 10042/110042 9002 10042/310042 9003 10042/490128 9000 DACH 542/43 POL90128 9001 DACH 542/43 POL M1090127 9000 DACH 542/43 AL90113 0001 BL 54290044 0001 RZ 1 grau

542...LPH3-5m

IP54HIE-CE HSE TC-TEL

10542 0035 542/50/70CE E27 i 1 50/70 E27 • • A 5,910542 0011 542/50/70HS i 1 50/70 E27 • • A 5,910542 0102 542/50HS LR i 1 50 -> 35 E27 • • A 5,910542 0072 542/70HS LR i 1 70 -> 50 E27 • • A 6,0

10542 0106 542/32/42KL EVG 1 32/42 GX24q-2 • A 4,8


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Classical Pole-Top Light FittingSeries 542…

Application:Residential streets, promenades, public parks, small bridges, pedestrian areas, low traffic areas, places etc... Design: Roof: From glass fibre reinforced polyester resin (colour: similar to RAL 7035), with integrated cover nut.Supporting section: Aluminium powder coated in light grey (RAL 7035).Cover: Opal-white acrylic glass (PMMA), Electrical kit: Easily replaceable; compri-sing all operating components; wired

ready for installation.Mounting system: 3 stainless steel attachment screws serve for fixation on straight poles Ø of 76 mm. Adaptor (RZ 1) for pole end Ø of 60 mm (see accessories / spare parts).


spare cover, PMMA opal-whitespare cover, PMMA, opal-white, impact resistantspare cover, PC, opal-whitespare roof, polyester for light fittings with cover nut (up to 2009/2010spare roof, polyester with integrated cover nut (as from 2010)spare cover, aluminium for light fittings with cover nut180° screening deviceadaptor for pole-top Ø 60mm

Wind load area

A = 0,10m2



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for compact fluorescent lamps

Options:– aluminium roof, painted RAL 7035 (542

ALU) special painting in various RAL colours on demand

– 180° screening device (BL) to the house side

– impact resistant PMMA glass– opalescent white PC glass– adaptor (RZ1) for pole-top Ø 60mm

68

7572/150HS 7573/400HI

75720 0045 7572/100HS i 1 100 E40 • A+ 6,275720 0003 7572/150HS i 1 150 E40 • A+ 6,875720 0025 7572/100CE E40 1 100 E40 • A+ 6,275720 0029 7572/150CE E40 1 150 E40 • A+ 6,8

75730 0027 7573/250CE i 1 250 E40 • • • A+ 14,075730 0003 7573/400HI i 1 400 E40 • A 14,075730 0005 7573/400HS i 1 400 E40 • A++ 15,1

7572...LPH4-8m

IP65HIT-CE HST

LPH6-12m

IP65HIT HST7573... HIT-CE



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• high quality painting on polyester resin basis especially for outdoor application (excellent UV resistance, weathering-resistant, high colour stability)

• highly efficient, light technically optimized mirror system with a high efficiency • precise lighting control with a excellent glare limitation and minimized light scatter • easy connection and lamp replacement through hinged safety glass • central locking system (series 7573...) • pressure compensation system to prevent condensation water within the fitting • universal mounting methods also as multiple arrangement

Compact Plane Surface FloodlightSeries 7572 ... / 7573 ...

Application:Car parks, outside facilities, loading areas, loading platforms, gateways, object protection, building sites, open-air grounds etc.Design:Housing: Silumin sheet powder coated in light grey (RAL 7035), with integrated venting system, built-in control gear, wired ready for connection.Mounting bracket: Infinitely variable.Glass: Frameless, hinged, tiltable, EPDM

gasket.Mirror: Optimized system made from surface refined purest aluminium, asym-metrical beam.Connection terminal: 3-poles up to 4mm²Cable entry: 1 gland M20x1.5Mounting: Mounting bracket swivel ran-ge 180° (wall or ceiling mounting). Pole mounting by using 7571/1 M on poles with Ø 76mm (7571/7572 ...) or by using pipe clamp ROB 60/76 (7573 ...)

for high pressure lamps

Options:– for high ambient temperatures– for low ambient temperatures up to -40°C

(7572...)

– light output reduction– special painting in all RAL colours

Wind load area

A = 0,05m2

Wind load areaA = 0,1m2

for high pressure lamps

Swivel range 180°

Swivel range 180° (infinitely adjustable)

* i = Uncomp., art. nos. for comp. see price list***** If metal halide lamp to be used is suitable for operating

with HS ballast please select HS light fitting for higher luminous flux


69

75001 9003 7502 SV75001 9012 7502 ZV75001 9007 7502 TL75001 9011 7501 ZV75001 9006 7501 TL

25610 9000 2561

75739 9003 7571/1 M

75739 9004 7571/2 M

75739 0002 7573 TR

90270 0005 ROB 60/76


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Post top 7571/1 M

Ceiling mountingWall mounting

Possible mounting methods: Direct mounting to pole or to multiple pole tops in combination with pole top 7571/1 M

Swivel range 90°

Accessories / Spare PartsArticle no. TypeSpare Glasses

spare glass pane 7572... (partially painted) for versions with screwsspare glass pane 7572... for central locking systemspare glass pane 7572... (partially painted) for central locking systemspare glass pane 7573... for central locking systemspare glass pane 7573... (partially painted) for central locking system

Cable glandsplastic cable gland M20 x 1,5

Mounting material

pole top with accessories for mounting on pole Ø 76mm

pole top for double mounting with accessories for mounting on pole Ø 76mmpole cross 7573... arm with accessories for mounting 2 plane surface floodlights to poles of Ø 76mmpipe clamp 7573... for direct pole mounting or on multiple post top adapters

Ceiling mountingWall mounting

Possible mounting methods:Direct pole mounting or on multiple post top adap-ters using pipe clamps ROB 60/76

Swivel range 90°

Pole cross arm 7573 TR

70

7574/2000HI

75001 9000 7500

7574...LPH

12-20mIP54HIT HST

75740 0001 7574/1000HI/HS ZG 1 1000 E40 • • A++,A+ 22,775740 0004 7574/2000HI ZG 1 2000 E40 • • A+,A 22,775740 0003 7574/2000HI 1 2000 E40 • • A+,A 22,1



• high quality polyester resin coating, especially suited for outdoor applications (excellent UV-re-sistance, weather-proof and colour stability)

• highly effective, optimized mirror reflector system • precise directional light with excellent glare limitation and minimized light scatter • lamp replacement through a lateral covered entry without any tools • integrated special venting system to avoid internal condensation • external built-on terminal box for easy connection to the mains

Plane Surface FloodlightSeries 7574

Application:Illumination of open spaces, industrial areas and stockyards, container terminals, building sites, airport aprons, building fronts, recreation, sport and playing fields etc.Design:Housing: Silumin sheet, powder coated in light grey (RAL 7035.Glass: Tempered safety glass without frame, hinged, and with silicone gasket.Reflector: Optimized high anodized mirror finish pure aluminium

Connection: External built-on cast silumin terminal box with 1 cable gland M20 x 1.5Lamp replacement: Quick and easy lamp replacement through side mounted cover.Mounting: Stirrup with 1 central hole Ø 21mm and 2 spaced at 140mm holes Ø 13mm. Adjustable in increments of 5°, swivel range ± 90°.


spare front glass

Wind load area

A = 0,24m2

* lams to operate with ignitor, e.g. Osram HQI-T 2000/D (10,3 A) and HQI-T 2000/N/E SUPER (8,8 A)

** lamps to operate without ignitor, e.g. Osram HQI-T 2000/N (8,8 A) and HQI-T 2000/D/I (10,3 A)


Article no. Type Qua

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HIT

200

0*

HIT

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Note: Required ballasts or ballasts + ignitors are incorporated into separate box no. 1032... or mounted on assem-bly units no. 10160/10161... (see ballast housings/assembly units) to be ordered separately!


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Glare-reduced lighting of playing fields to DIN EN 12193 for football, handball, hockey etc.

Lighting for football training fields with asymmetrical plane floodlights 7574...

Field data: Size: 105m x 65m Poles: 6 Height of poles: 16m Distance to the ground: ca. 4mSelected lighting: 6 x type 7574/2000HI lamp: Osram HQI-T 2000 W/N/I + 6 x ballast housing 1032/2000HI 8.8 comp or + 6 assembly units for location inside poles type 10160/2000HI 8.8 compensated or type 10161/2000HI 8.8 compensated

The above solution meets all the requirements to DIN EN 12193 in respect to light intensity and evenness. At the same time special attention is given to the even-ness of the light intensity, maximum glare limitation and minimum light scatter.

No ignitors are necessary for the selected lighting types, the distance between the electrical control gear and light fitting is not important for the safe ignition of the lamps. The fuse protection must be made on site when using the mounting accessories type 10161...

72

7564/2000HI

90112 9000 7509

7564... IP65HIT HST

75640 0001 7564/1000HI/HS ZG 1 1000 E40 • • • • 80.000/130.000 A++,A+ 17,875640 0004 7564/2000HI ZG 1 2000 E40 • • • 170.000 A+,A 17,875640 0003 7564/2000HI 1 2000 E40 • • • 170.000 A+,A 17,2


FloodlightsSeries 7564...

Application:Illumination of any kind of sports fields, sports training areas and any spare time areas; industrial areas, stockyards, buil-ding sites, airfield aprons etc.Design:Housing: Silumin sheet, powder coated in light grey (RAL 7035).Glass: Safety glass pane, silicone gasket.Mirror reflector system: Surface refined purest aluminium.Connection: External connection box from cast silumin with 1 cable gland of size M20 x 1,5.

Lamp replacement: Very easy by lateral cover in the floodlight housing.Mounting system: Stirrup with 1 central boring of a 21mm Ø and 2 borings of a 13mm Ø at a distance of 140 mm. Inclination in steps of 5°. Range of swivelling movement of the bracket: ± 60°.


spare safety glass

Wind load areaA = 0,4m2


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HST Luminous flux

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Swivel range 120°

with attached ignitor, without ballast

Note: Ballast is built into separate ballast housing 1032..., or on sub-assembly for installation inside poles 10160/10161... (see ballast housings and terminal boxes)

* 2000W-lamps to operate with ignitor: e.g. Osram HQI-T 2000/D (10.3A) and HQI-T 2000/N/E SUPER (8.8 A).

2000W-lamps to operate without ignitor: e.g. Osram HQI-T 2000/N (8.8 A) and HQI-T 2000/D/I (10.3A)

73

1032... IP66

10320 0014 1032/1000HI k 18,610320 0010 1032/2000HI 8,8 k 19,610320 0012 1032/2000HI 10,3 k 16,310320 0016 1032/1000HS k 18,6


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Sheet Steel Ballast HousingSeries 1032...For: Highpower Spotlights - Series 7564...

Highpower Floodlight - Series 7574...

Design:Housing: Sheet steel, powder coated light grey (RAL 7032), with built-in bal-last, capacitor, and, if required, ignitors. Standard version with 2 cable glands M32 x 1,5. Handle detachable.Mounting: 4 holes 10mm Ø on rear of housing.

Note: In the case of ballast housings with built-in ignitor, to insure ignition, the cable length between lamp and ignitor must not exceed 1m.

without ignitor, for high pressure lamps

* k = comp.; article nos. for uncomp. version see price list 8,8 = mains voltage 400V, for lamps of colour reproduction level 2 10,3 = mains voltage 400V, for lamps of colour reproduction level 1 and HI-TS

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10160...

10161...

10160 0010 10160/1000HI k 16,410160 0011 10160/1000HS k 16,410160 0007 10160/2000HI 8,8 k 16,410160 0008 10160/2000HI 10,3 k 22,7

10161 0010 10161/1000HI k 15,710161 0011 10161/1000HS k 15,710161 0007 10161/2000HI 8,8 k 15,910161 0008 10161/2000HI 10,3 k 22,0


Polyester Ballast HousingsSeries 10160/10161...For Highpower Floodlights of Series 7564...

Highpower Plane Surface Floodlights of Series 7574...

Design:10160...Bottom plate made from galvanized sheet steel with cable terminal box, ballast, condenser and connection terminal, wired ready for installation.10161...same as 10160... however without cable terminal box, fuse protection at site.

Mounting:2 borings of Ø 13mm

with cable terminal box without ignitor, for high pressure lamps


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without cable terminal box without ignitor, for high pressure lamps



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Series 10161...

Series 10160...


75

10144...10144 0001 10144/1 1 0,6010144 0002 10144/2 2 0,65

IP42 DIN43628


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Plastic Terminal BoxesSeries 10144...

Application:For change-over from earth cable (e.g. NYY) to cables of the light fitting.For poles with a minimum inner diameter of 98 mm and an opening 85 x 300mm minimum

Design:All parts of the housing made from impact resistant plastic material. 2 fuse sockets Do1, 16 A, E 14. Slide terminals for 2 earth cables 5 x 16mm2 or 3 earth cables 5 x 10mm2; supplied completely wired. Closed knock-out (Ø 8mm) for earth conductor connection to the pole.Bottom entries for 3 cables up to Ø 22mm, on top 2 grommets for cable of Ø 13mm, max.Scope of delivery: Screw caps, but without screw-in sleeve and fuse.

Article no. Type Fuse elements Wei

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• high-quality, installation and maintenance friendly design • housing with inserted sturdy threaded bushings where frequent opening is requested (e.g.: installation,

fuse replacement…) • bottom entries for up to 3 cables up to Ø 22mm • spacious connecting compartment for installation the earth cable • additional clamp for fixing the earth cable (strain relief) • 5 slide terminals for easy connection of several cables of up to Ø 16mm² • additional, easily removable knockout for the ground wire connection to the pole

76

48600 0001 4860 42 100 1,448600 0002 4861 60 100 1,748600 0003 4862 42 250 1,948600 0004 4863 42 400 2,348600 0005 4864 60 250 2,5

4860 - 4864

48700 0001 4870 42 100 0,6

48700 0002 4871 60 100 0,7

4870 / 48714870/71


Article no. Type D L Weight ca. [kg]

Cast Aluminium Multi-Purpose Pole Arm CarrierSeries 4860 – 4864Application: Series 43, 44, 46, 53, 287

Application:For mounting outdoor light fittings on flat walls and corners of buildings. Design:Aluminium casting: Natural finish, with four fixing holes Ø 10,5mm, and carrier shaft for galvanized steel pole arms.Pole arm: Ø 42mm (100, 250, or 400mm long), or Ø 60mm (100 or 250mm long), with 2 fixing screws M8

Pole arm assembly: The Ø 42mm pole arm is pushed into the carrier shaft, the Ø 60mm pole arm is slipped over the carrier shaft. The pole arm is secured with 2 screws M8 (inclu-ded in supply).

Welded Aluminium Standard Pole Arm CarrierSeries 4870 / 4871Application: Series 43, 44, 46, 53

Article no. Type D L Weight ca. [kg]

with pole arm Ø 42mm

with pole arm Ø 60mm

Options:– special painting in RAL or DB colours

Application:For mounting outdoor light fittings on flat walls and corners of buildings. Design:Aluminium plate 4 mm thick, powder coated (RAL 7035), with eight fixing holes Ø 9mm and pole arm Ø 42mm (100mm long) or Ø 60mm (100mm long).

Options:Special painting in RAL or DB colours

77

60099 0001 600/1 3,2

60099 0002 600/2 4,0

60099 0003 600/3 4,8

60099 0004 600/4 5,6

60199 0001 601/1 3,7

60199 0002 601/2 5,1

60199 0003 601/3 6,5

60199 0004 601/4 7,9

61099 0001 610/1 3,7

61099 0002 610/2 5,1

61099 0003 610/3 6,5

61099 0004 610/4 7,9

60399 0001 603 (60/42) 2,4

60499 0001 604 (60/42) 4,0

60599 0001 605 (60/42) 3,5

60699 0001 606 (48/42) 2,8

60799 0001 607 (60/42) 1,6

61999 0001 619/1 8,8 564, 565

62299 0001 622/1 7,2 564, 565

62599 0001 625/1 4,6

62599 0002 625/2 7,0

1

2

3

4

5

1

2

3

4

5

43, 53, 44, 46

287 (40W/65W)

287 (20W)

43, 44, 46, 53

43, 53, 46


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Pole-Top Brackets, Reducing Adapters, Tubular and Wall BracketsAll pole-top and wall brackets with the exeption of the aluminium tubular brackets stainless steel.

Powder coating in any RAL colour is possible at extra charge.

Article No. Type DescriptionWeight ca. [kg]

for follwing light fittings:

for 1 fitting

43, 53, 44, 46, 287 (20W)

for 2 fittings

for 3 fittings

for 4 fittings

for 1 fitting44, 46,

and7573 with ROB

60/76

for 2 fittings

for 3 fittings

for 4 fittings

for 1 fitting

7573 with ROB 60/76

for 2 fittings

for 3 fittings

for 4 fittings

Pole-top brackets Ø 42mm



Reducers

Pole-top

Pole-top

for 1 fitting

for 1 fitting

541, 542, 543, 553, (with RZ 1)for 2 fittings

for 1 fitting


SCHUCH offers optimal solutions for each specific application of an emergency lighting system, e.g. highly dangerous work places and escape routes.

A wide range of products is available: From light fittings with built-in batteries to group and central battery systems connected ones.

An emergency version is available for almost each light fitting out of the wide range of SCHUCH products.

Darkness means fear. Especially in buildings with a lot of people inside, panic will come up if the light fails.

For this reason and according to the relevant laws and standards, an emer-gency lighting system must be installed.

Due to special operating conditions, emergency light fitting design shall comply with particular re-quirements.

Applications with harsh conditions, such as high ambient temperatures or extreme variations in temperature, consistently challenge us to develop new custom-built solutions. Ambient temperatures of +50°C are often observed at power plants, waste incineration plants, recycling plants, chemical factories, as well as commercial kitchens, bakeries, etc. In such cases, SCHUCH light fittings can also help safely illuminate and indicate any escape route.

WIDE RANGE OF PRODUCTS, INCLUDING SPECIAL SOLUTIONS.

Emergency Light FittingsReliability in severe environment

79

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LED-TECHNOLOGY2005 Introduction of first emergency light fittings with the new LED technolo-gy.

2011 Introduction of first explosion-pro-tected LED light fittings equipped with a battery.

2015 The product range is extended by adding emergency LED light fittings with batteries to be operated at an ambient temperature up to +50 °C.

2017-2019 Due to the low energy consumption gains, luminaires of version ZB for connection to group or central battery systems or to emergency lighting networks are becoming increasingly important. This program area is therefore being massively expanded.

Emergency Light FittingsConventional Technology

Product Series Page

Dustproof/Waterproof Emergency Light FittingsSeries 161/162... 80-81

• with self-contained battery 161/162... 81

• for connection to central power supply unit ... ZB 81

• for high ambient temperatures up to +50°C ... H50 82

Series 163/164... 83-84

• with self-contained battery 163/164... 84


Dustproof/Waterproof Emergency Light Fittings without DiffuserSeries 175... 175... 85-86


Group-/central battery systems 87

In case of connection to group or central battery systems with individual monitoring we recommend the make

INOTEC. Other makes upon request.

Note:

Emergency light fittings for zone 1/2 or 21/22 areas you may find in chapter „SCHUCH Explosion-Protected Light Fittings”.Emergency light fittings for other applications on demand.

LED light fittings are meanwhile a standard solution with regard to indication and illumination of escape routes. Pictogram illumination that complies with the standards can be done with a minimum supply power.

By applying relevant optics, escape route light fittings may be installed at longer distances between the light points. This allows reducing cost without compromising safety.

SCHUCH is a qualified partner having over 10 years of experience in emergency LED light fitting production.

80

161 158...


Battery conductor

light switch

emergency light fitting

Starting: Connect battery conductor

Out of operation: Disconnect battery conductor

Stand-by operation: Do not connect L1’

Dustproof/Waterproof Emergency Light FittingsSeries 161/162... Application: For illumination of working places and for illuminating and identifying escape routes.Mechanical Design: Housing: Glass fibre reinforced polyester resin, foamed polyurethane gasket.Diffuser: Injected clear acrylic glass with internal prisms.

Closure: Three-part captive plastic clips (KK).Reflector: White sheet steel hinged, carrying the electrical components.Connection: 3- or 4-pole plug-in terminal.Cable entry: 2 plugs M20. Mounting system:„Closed“ knock-outs for direct ceiling mounting. Sealing and pressure disks inside each fitting.

Technical Data: Incorporated NiCd battery set: constantly charged, ready for operation at any time.Visual monitoring the battery charging process through LED.Electronic deep discharge protection.Re-charging time: 24 hours acc. to EN 60598-2-22.Modes of operation:Maintained operation = in case of mains failure 1 lamp is switched over to battery

operation. In the 2-lamp version (type 162...) only one lamp will be operating as emer gency lighting.

Connection voltage: 230V, 50Hz (standard)Admissible ambient temperatures: - 5°C up to +30°C (maintained version)

0°C up to +40°C (stand-by version)

Options:

Emergency light fitting with self-con-tained battery:

– .../3 3h emergency operation time– .../P button for testing the emergency

light function

For connection to central power supply unit:

– with separate module for monitoring individual light fittings connected to group- or central battery systems. We recommend Central Battery Systems from INOTEC.



– housing of a high impact resistance (wall thickness: 2mm); outstanding chemical- and UV-resistance.

– diffuser of a high mechanical stability (quadruple safety due to impact resisting component. Wall thickness: 1,9mm).

– alternative: injected PC diffuser of a very high impact resistance (16 Nm) even at a high continuous temperature (chemical resistance see „Technical Supplement”)

• best suitable for easy mounting and maintenance – hinged reflector for easy connection and lamp replacement without any tools – captive clips consisting of several components made from high grade POM

Optional: Closure of high-alloyed chrome-nickel steel (in case of aggressive ambient conditions) also available with stainless steel hinges on one side

– cost-efficient loop-in/loop-out facility • ready for operation at any time due to permanent conservation charging • optical indication via LED • electronic deep discharge protection

Standard options please see catalogue section „Dustproof/Waterproof Luminaires“ 161/162...

Wiring diagram 161... maintained operation


Battery conductor

light switch


16Nm

81

16110 0517 161136/I/18/1 EVG 1 x T26/36 18 • A 3,516110 0518 161158/I/15/1 EVG 1 x T26/58 15 • A 3,916210 0595 162218/I/25/1 EVG 2 x T26/18 25 • A 3,016210 0562 162236/I/18/1 EVG 2 x T26/36 18 • A 4,816210 0563 162258/I/15/1 EVG 2 x T26/58 15 • A 5,6

161/162 ... IP65T 26

16110 0032 161118 ZB 1 x T26/18 100 A 1,516110 0033 161136 ZB 1 x T26/36 100 A 2,416110 0034 161158 ZB 1 x T26/58 100 A 3,0

59000 0004 590/125/33 W

59000 0005 590/125/34 W59000 0006 590/125/35 W

161/162 ... ZB IP65T 26

161... 162...


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Self adhesive pictograms for series 162 218/214/224...emergency EXIT „left“emergency EXIT „right“emergency EXIT „below“

Accessories and spare parts please see section „Dustproof/Waterproof LED Light Fitting with Diffuser Series 161/162.. L..” in our catalogue. When ordering electronic parts or battery sets please always mention the article no. of the respective fitting.

with self-contained battery

Article no. Type Lam

ps/W

att

Flux

fac

tor

appr

ox. c

a. %

*

Ope

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ours

1h

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for connection to central power supply unit

Application: For connection to group or central battery systems or to an emergency mains for illuminating escape routes. We recom-

mend Central Battery Systems from INOTEC.

Technical Data:ECG: For operation on 230V AC and 220V DC. Fitting with incorporated fuse for

cutting off in case of failure according to DIN EN 60598-2-22, VDE 0711-2-22, section 22.7.3.

2-lamp version: 2 ECG, separate lamp circuits, separate connection terminal, additio-nal cable entry. One lamp only is active in emergency mode.

Admissible ambient temperatures: - 20°C up to +30°C

* Ratio effective lamp flux/nominal flux

For further accessories and spare parts please see catalogue section „Damp room light fittings“Series 161/162...When ordering any electronic components or battery sets please do always indicate the type nos. of the light fittings.

Self-adhesive pictogramsfor escape route signs acc. to DIN EN ISO 7010 und ASR A1.3. Viewing distance = 25 m.

.../33 W

.../34 W

.../35 W

Type 162 218... with pictogram .../35

82

161 1..

16116 0011 161136/I/18/1 H50 1 x T26/36 18 • A 7,116116 0012 161158/I/15/1 H50 1 x T26/58 15 • A 10,416217 0011 162218/I/25/1 H50 2 x T26/18 25 • A 7,216217 0012 162236/I/18/1 H50 2 x T26/36 18 • A 10,416217 0013 162258/I/15/1 H50 2 x T26/58 15 • A 15,316116 0013 161136/I/10/3 H50 1 x T26/36 10 • A 7,116116 0014 161158/I/07/3 H50 1 x T26/58 7 • A 10,416217 0014 162218/I/12/3 H50 2 x T26/18 12 • A 7,216217 0015 162236/I/10/3 H50 2 x T26/36 10 • A 10,416217 0016 162258/I/07/3 H50 2 x T26/58 7 • A 15,3

161/162 ... H50 T 26IP65



Series 161... Series 162...

Battery conductor

light switch





Dustproof/Waterproof Emergency Light Fittingsfor high ambient temperatures up to +50°C Series 161/162... H50Application: Power stations, garbage incinerati-on plants, recycling plants, chemical industries etc. as emergency and safety illumination and for illuminating and identifying escape routes.Mechanical Design: Housing: Glass fibre reinforced polyester resin, foamed polyurethane gasket.Diffuser: Injected clear acrylic glass with internal prisms. Closure: Three-part captive plastic clips (KK).Reflector: Glass fibre reinforced polyester, can be suspended or removed and carries

the electrical components, protected against accidental contact.Emergency light components installed in a separate glass fibre reinforced polyester box (BR 10150) which is mounted to a carrier rail together with the light fitting as one unit.Connection: 6-pole terminal for one-si-ded loop-in/loop-out wiring with 2 plastic cable glands M20 x 1,5Mounting: Direct ceiling or wall mount or rope/chain mount with eye bolts or hooks.

Technical Data: NiCd battery set, constantly charged, ready for operation at any time.Visual monitoring the battery charging process through LED.Electronic deep discharge protection.Re-charging time: 24 hours acc. to EN 60598-2-22.Modes of operation:Maintained operation = in case of mains failure 1 lamp is switched over to battery





– housing made from glass fibre reinforced polyester resin of a high impact resistance (wall thickness: 2mm); outstanding chemical- and UV-resistance.

– injected PMMA diffuser of a high mechanical stability (quadruple safety due to impact resisting component. Wall thickness: 1,9mm).

– alternative: injected PC diffuser of a very high impact resistance (16 Nm) even at a high continuous temperature

• ready for operation at any time due to permanent conservation charging • optical indication via LED • electronic deep discharge protection




Battery conductor

light switch




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For accessories and spare parts please see catalogue section „Damp room light fittings“ Series 161/162...When ordering any electronic components or battery sets please do always indicate the type nos. of the light fittings.

16Nm

83

163 158...


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Dustproof/Waterproof Emergency Light Fittings Series 163/164... Application: In workshops and to illuminate and indicate escape routes.Mechanical Design: Housing: Glass fibre reinforced polyester with foamed polyurethane gasket.Diffuser: Clear, stippled, impact resistant acrylic glass (PMMA) hinged on one side.Closure: Single plastic clamps (KK).Reflector: Removable white sheet steel,

complete with electronic components. Rotary fasteners for quick assembly.Connection: 3- or 4-poleCable entry: Variable, closed knock-outs on the long sides and on the top. 2 blanking plugs M20.Mounting system:2 holes for ceiling mounting. Sealing and pressure disks are supplied inside the fitting.

Technical Data: Incorporated NiCd battery set: constantly charged, ready for operation at any time.Visual monitoring the battery charging process through LED.Electronic deep discharge protection.Re-charging time: 24 hours acc. to EN 60598-2-22.Modes of operation:Maintained operation = in case of mains failure 1 lamp is switched over to battery



0°C up to +40°C (stand-by version)

Options:


– .../3 3h emergency operation time– .../P button for testing the emergency

light function– .../DALI emergency unit with DALI-in-

terface for central monitoring of single fittings




• quality damp room light fitting with higher than average mechanical strength and chemical resistance

– robust glass fibre reinforced polyester enclosure – robust, modified PMMA diffuser or Polycarbonat (PC) with thicker walls • easy to install and maintain – fast dismantling and assembly of the reflector using rotary fasteners on moulded-in studs – large terminal compartment for up to to 7 x 2.5mm² or 5 x 4mm² terminals – problem-free, single-handed installation (2-point suspension) – easily adaptable to all local structural conditions due to the variable cable entries on the short and long

sides, as well as the top – quick and economic single-end IN-OUT wiring • permanently ready for operation by constant trickle charge to the battery • visual function monitoring with LED • electronic deep discharge protection




Battery conductor

light switch


84

163/164 ... IP65T 26

163 ... ZB IP65T 26

59000 0004 590/125/33 W

59000 0005 590/125/34 W59000 0006 590/125/35 W

16310 0005 163136/18/1 EVG 1 x T26/36 18 • A 3,216310 0006 163158/15/1 EVG 1 x T26/58 15 • A 3,416410 0015 164218/25/1 EVG 2 x T26/18 25 • A 2,916410 0005 164236/18/1 EVG 2 x T26/36 18 • A 4,116410 0009 164258/15/1 EVG 2 x T26/58 15 • A 4,9


164...


Accessories and spare parts please see section „Dustproof/Waterproof LED Light Fitting with Diffuser Series 161/162.. L..” in our catalogue. When ordering electronic parts or battery sets please always mention the article no. of the respective fitting.



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for connection to central power supply unit 3)



Technical Data:ECG: For operation on 230V AC and 220V DC. Fitting with incorporated fuse for

cutting off in case of failure according to DIN EN 60598-2-22, VDE 0711-2-22, section 22.7.3.



For further accessories and spare parts please see catalogue section „Damp room light fittings“Series 163/164...When ordering any electronic components or battery sets please do always indicate the type nos. of the light fittings.


Article no. Type

Self adhesive pictograms for series 164 218...emergency EXIT „left“emergency EXIT „right“emergency EXIT „below“

Self-adhesive pictogramsfor escape route signs acc. to DIN EN ISO 7010 und ASR A1.3. Viewing distance = 25 m.

.../33 W

.../34 W

.../35 W

Type 164 218... with pictogram .../35



top

long side

top

85

175... IP65T 26

175 158/../.

175 1... 175 2...17510 0009 175136/18/1 EVG 1 x T26/36 18 • A 2,317510 0010 175158/15/1 EVG 1 x T26/58 15 • A 2,517510 0011 175236/18/1 EVG 2 x T26/36 18 • A 2,517510 0012 175258/15/1 EVG 2 x T26/58 15 • A 2,6


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Additional cable entries (knock-outs)



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Dustproof/Waterproof Emergency Light Fitting without Diffuser Series 175...Application: In workshops and to illuminate and indicate escape routes according to DIN V VDE V0108-100 and EN 1838.Mechanical Design: Housing: Glass fibre reinforced polyester with press-in studs.Seal: Temperature, weather, ageing and chemical resistant profile seal. Electrical components: Mounted inside on the removable back plate of the light fitting. Starter easily accessible from

outside.Damp room lamp holders with double slotted contacts.Cable entries: Variable, at the ends and top of the housing, 2 blanking plugs M20, looping in/out at one end possible. Electrical connection: 3- or 4pole connec-tion terminal.Mounting: Pre-pressed holes for ceiling mounting. Sealing and pressure disks are supplied with the fitting.

Technical Data: Incorporated NiCd battery set: constantly charged, ready for operation at any time.Visual function monitoring the battery charging process with LED.Electronic deep discharge protectionRecharging time: 24 hours acc. to EN 60598-2-22.Modes of operation:Maintained mode = change-over to battery operation on mains failure. With the

2-lamp version, only one lamp is operated as emergency lighting (Series 175 2). Mains voltage: 230V, 50HzAmbient temperature: 0°C to +30°C for maintained mode

0°C to +40°C for stand-by mode

Options:


– .../3 3h emergency operation time



Standard options please see catalogue section „Dustproof/Waterproof Luminaires“ 175...

Wiring diagram 175 2.. maintained operation

Wiring diagram 175 1.. maintained operation

Battery conductor

light switch



light switch

86


175... ZB IP65T 26


for connection to central power supply unit



Technical Data:ECG: For operation on 230V AC and 220V DC with incorporated fuse for cutting off

in case of failure according to DIN EN 60598-2-22, VDE 0711-2-22, section 22.7.3.



Accessories and spare parts please see catalogue section „Damp room light fittings“Series 175...When ordering any electronic components or battery sets please do always indicate the type nos. of the light fittings.



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Group-/central battery systems

In case of connection to group or central battery systems with individual monitoring we recommend the make

INOTEC.

www.inotec-licht.de

Other makes upon request.

e. G. 162 236/2E ZB

e. G. 175 158 ZB

e. G. 164 201 W KL LED ZB (with pictogramm)

SCHUCH - Technical Supplement



ATEX Equipment Temperature classes acc. to IEC 60079-0

An important parameter for the subdivision of the gases is the ignition temperature.

The ignition temperature is the lowest surface temperature value which ignites an explosive atmosphere. The maximum surface temperature must always be lower than the ignition temperatu-res of the gas-air or vapour-air mixture in which the product is applied.

Classification of Gases and Vapours into Explosion Groups and Temperature Classes

Zone Classification (acc. to the standards 1999/92/EG)

Hazardous areas are classified into the following zones in ac-cordance with the probability of the existance of an explosive

atmosphere:

Gases, vapours or mists

Zone 0 An area in which an explosive atmosphere is present either or over long periods or frequently as a mixture of air and combustible gases, vapours or mists.

Zone 1 An area where under normal operating conditions an explosive atmosphere may occasionally be present as a mixture of air and combustible gases, vapours or mists.

Zone 2 An area where an explosive atmosphere is not likely to be present under normal operation but if it should occur for some reason it would normally only exist for a short time as a mixture of air and combustible gases, vapours or mists.

Dusts

Zone 20 An area in which an explosive atmosphere is present either continuously or over a long time or frequently as a cloud of combustible dust in the air.

Zone 21 An area where under normal operating conditions an explosive atmosphere may occasionally be present as a cloud of combustible dust in the air.

Zone 22 An area where an explosive atmosphere is not likely to be present under normal operation but if it should occur for some reason it would normally only exist for a short time as a cloud of combustible dust in the air.

Temperature classification

Maximum permissible surface tem-peratures of equipment [°C]

Ignition temperatures of in-flammable substances [°C]

T1 450 > 450

T2 300 > 300 ≤ 450

T3 200 > 200 ≤ 300

T4 135 > 135 ≤ 200

T5 100 > 100 ≤ 135

T6 85 > 85 ≤ 100

Explosion group

Classification of gases and vapours into temperature classes

T1 T2 T3 T4 T5 T6

IIA Acetone

Ethane

Ethyl acetate

Ammonia

Ethyl chloride

Benzol

Acetic acid

Carbon

monoxide

Methanol

Methyl chloride

Naphta-lene

Phenol

Propane

Toluol

i-amyl acetate

n-butane

n-butyl

alcohol

Cyclohe-xane

1,2-dichlo-rethane

Acetic

anhydride

Gasoline

Diesel fuel

Aviation fuel

Heating oils

n-hexane

Acetal-dehyde

-

IIB Town gas Ethylene

Ethyl alcohol

Hydrogen sulphide

Ethyl ether -

IIC Hydrogen Acetylene - Carbon disulphide

I Methane

SCHUCH - Technical Supplement


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Table of ingress protectionCategories of appliancesAcc. to the ATEX standards (2014/34/EU) the appliances for appli-cation in their relative zones are classified into categories. Similar to the different zones there are three different categories for group II of the equipment. Consequently, the explosion protected products can be allocated to the ex-zones existing in the produc-tion area.

Category 1 comprises appliances which have been designed in such a way that they may be operated in com-pliance with the characteristic sizes given by the manufacturer and which ensure a high degree of safety. Appliances of this category may be used in ZONES 0 and 20 as per their certification.

Category 2 comprises appliances which have been designed in such a way that they may be operated in com-pliance with the characteristic sizes given by the manufacturer and which ensure a high degree of safety. Appliances of this category may be used in ZONES 1 and 21 as per their certification.

Category 3 comprises appliances which have been designed in such a way that they can be operated in com-pliance with the characteristic sizes given by the manufacturer and which ensure a standard level of safety. Appliances of this category may be used in ZONES 2 and 22 as per their certification.

Modes of Protection according to European/IEC Standards

In areas where explosive atmospheres may occur despite the ex-plosion protection measures employed, only explosion protected electrical equipment must be used.

EN 60079-7 - stands for: „Increased safety” - code: „e”

EN 60079-1 - stands for: „Flameproof enclosure” - code: „d”

EN 60079-5 - stands for: „Sand filling” - code: „q”

EN 60079-2 - stands for: „Pressurised apparatus” - code: „p”

EN 60079-11 - stands for: „Intrinsic safety” - code: „i”

EN 60079-18 - stands for: „Moulding” - code: „m”

EN 60079-15 - stands for: „Zone 2” - code: „n”

EN 60079-28 - stands for: „Limitation of optical radiation“ - code: „op is“

EN 60079-31 - stands for: „Protection by enclosure“ - code: „t“

1st CHARACTERISTIC NUMERAL

2nd CHARACTERSTIC NUMERAL

RA-TING

PROTECTION AGAINST FOREIGN BODIES

PROTECTION AGAINST HARMFUL ENTRY OF WATER

Symbol

IP 20 solid objects > 12 mm non-protected

IP 23 solid objects > 12 mm protected against spraying water

IP 40 solid objects > 1 mm non-protected

IP 43 solid objects > 1 mm protected against spraying water

IP 44 solid objects > 1 mm protected against splashing water

IP 54 dust protected protected against spraying water

IP 55 dust protected protected against water jets

IP 65 dust tight protected against water jets

IP 66 dust tight protected against heavy seas

(no symbol)

IP 67 dust tight protected against effects of immersion in water between 15cm and 1m for 30 minutes

IP 68 dust tight protected against effects of immersion in water under pressure for long periods

IPx9k dust tight protected against effects of high pressure water jets

schuch.de · 1 catalogue conventional 02.07.2020 subect to technical chanes isprints and errors....

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