1 © 2011 the mathworks, inc. model-based design of a wind turbine steve miller technical marketing,...

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1 © 2011 The MathWorks, Inc. Model-Based Design of a Wind Turbine Steve Miller Technical Marketing, Physical Modeling MathWorks http://www.mathworks.com/physical-modeling/ Grid Pitch Yaw Rotor Speed Blades Tower Geartrain Generator Hub Lift Wind Simulation Model Mechanica l Embedded Software Requirements and Specifications Control Electrica l PLC HIL

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1© 2011 The MathWorks, Inc.

Model-Based Design of a Wind Turbine Steve Miller

Technical Marketing, Physical Modeling

MathWorks

http://www.mathworks.com/physical-modeling/

Grid

Pitch

Yaw

RotorSpeed

Blades

Tower

Geartrain GeneratorHub

Lift

Wind

Simulation Model

MechanicalEmbeddedSoftware

Requirements and

SpecificationsControl Electrical

PLC HIL

2

Actuator(Ideal)

InputsSystem

(Include)

Key Points

Efficient design of wind turbinesrequires a smooth, continuousdevelopment process

The ability to easily adjustthe level of model fidelityenables earlier detection ofintegration issues

Automatically documentingtests can speed up designiterations and provide necessaryproof of system performance

Actuator(Realistic)

System(Ignore)

Simulation Model

MechanicalEmbeddedSoftware

Control Electrical

PLC HIL

Requirements and

Specifications

3

Agenda

Overview of wind turbine model Benefits of the Model-Based Design process Linking requirement documents and simulation model Determining more detailed requirements Testing system integration Automatically performing and documenting tests

4

Traditional Development Process

Design and Implementation

MechanicalEmbeddedSoftware

Integration and Test

Control Electrical

Requirements and Specifications

Grid

Pitch

Yaw

Blades

Tower

Geartrain GeneratorHub

5

Traditional Development Process

Design and Implementation

MechanicalEmbeddedSoftware

Integration and Test

Requirements are unclear, incomplete, and not integrated in

design process

Separate simulation models are difficult

to integrate

Errors are found too late in the process using expensive

prototypes

Control Electrical

Requirements and Specifications

6

Model-Based Design Process

Simulation Model

MechanicalEmbeddedSoftware

Requirements

andSpecifications

Save time by developing in a single

simulation environment

Control Electrical

Produce better designs by continuously

comparing design and specification

Lower costs by using HIL tests and fewer hardware prototypes

PLC HIL

7

Agenda

Overview of wind turbine model Benefits of the Model-Based Design process Linking requirement documents and simulation model Determining more detailed requirements Testing system integration Automatically performing and documenting tests

8

Linking Specification and Design

Problem: Matching design tospecification is difficult

Solution: Use SimulinkVerification and Validation to link the design and specification

Situation:Simulation Model

MechanicalEmbeddedSoftware

Control Electrical

Wind Turbine Req.1. Control System

2. Electrical System

3. Mechanical System

9

Agenda

Overview of wind turbine model Benefits of the Model-Based Design process Linking requirement documents and simulation model Determining more detailed requirements Testing system integration Automatically performing and documenting tests

10

Determine Pitch Actuator Requirements

Problem: Determine the performance requirements for the pitch actuator (force and speed)

Solution: Use an ideal actuator and a controller to model the pitch system

Model:

PitchCommand

ActuatorForce

CylinderExtension

Control

11

Agenda

Overview of wind turbine model Benefits of the Model-Based Design process Linking requirement documents and simulation model Determining more detailed requirements Testing system integration Automatically performing and documenting tests

12

Detect System Integration IssuesIn Simulation

Problem: Test for system integration issues before building hardware prototypes

Solution: Use the Simulink environment to integrate the separate systems in simulation

Model:

Mechanical

Hydraulic

Electrical

Controls

Park

Spin

SupervisoryLogic

LiftDrag

Wind

Aero-dynamics

Actuator(Ideal)

InputsSystem

(Include)

Actuator(Realistic)

System(Ignore)

13

Agenda

Overview of wind turbine model Benefits of the Model-Based Design process Linking requirement documents and simulation model Determining more detailed requirements Testing system integration Automatically performing and documenting tests

14

Automatically DocumentTests And Results

Problem: Evaluate test results quickly to make design changes and document the results

Solution: Use Simulink Report Generator to automatically document tests and results

Situation:

DesignChange

Test

EvaluateResults

Document

PDF,HTML,Doc,…

Fail

Pass

15

Actuator(Ideal)

InputsSystem

(Include)

Key Points

Efficient design of wind turbinesrequires a smooth, continuousdevelopment process

The ability to easily adjustthe level of model fidelityenables earlier detection ofintegration issues

Automatically documentingtests can speed up designiterations and provide necessaryproof of system performance

Actuator(Realistic)

System(Ignore)

Simulation Model

MechanicalEmbeddedSoftware

Control Electrical

PLC HIL

Requirements and

Specifications