1. 2 flotation matrix 100™ driving measurable quality & performance improvements
TRANSCRIPT
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Flotation Matrix 100™
Driving Measurable Quality & Performance Improvements
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Flotation Matrix 100™ – What is it ?
Flotation Matrix 100™ is a new approach to mineral flotation that combines an expert
system, proprietary blends and our unmatched expertise and insights to consistently deliver measurable improvements in metallurgical,
operational and financial performance.
Deliverable Measurable Financial PerformanceDeliverable Measurable Financial Performance
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A Proven Process to Maximize Reagent PerformanceA Proven Process to Maximize Reagent Performance
The Flotation Matrix 100 Process
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What Makes an Ideal Reagent Program?
Consistent with YOUR business strategy e.g., maximizing recovery while minimizing penalties.
Should not focus solely on chemistry but consider a wider scope of available solutions
Use Customized, formulated products in the selection suite because they:- Are Robust- work consistently even through large variations in operation. - Are targeted for maximizing selectivity and recovery of all values.- Enable metallurgical benefits in plant use e.g., minimize gangue or penalty
elements.- Have consistent quality and performance.- Are designed with “Health & Safety” in mind: permit, toxicity, handling &
transportation.
High-Performance Products & ProgramsHigh-Performance Products & Programs
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Discovery Tools
Question SetsKnowledgebase
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The Flotation Matrix 100™ ProcessDiscovering your Needs
Understanding YOUR NeedsUnderstanding YOUR Needs
Plant Needs/Objectives
Mineralogy/Ore Types
Plant Characteristics
Plant Flow Sheet & Operating Conditions
Plant Constraints/ROI
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We look at the Impact to the Whole Flow SheetWe look at the Impact to the Whole Flow Sheet
General Flotation Process
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Selection Tools
Select-a-Guide Discovery Agreement
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The Flotation Matrix 100™ ProcessReagent Selection
Matching YOUR Needs with “Best Available Technology”Matching YOUR Needs with “Best Available Technology”
Performance Knowledge Base
Computer Driven Reagent Selection
Links Fundamental Structure-Activity Relationships
Accommodates Technical Factors & Constraints
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Why Flotation Matrix 100 Formulations Make Sense
Recovery of Coarse Middlings & Fine particles (Accommodate grind variability)
Improved Recovery of ALL Value Minerals (Different value mineral species have different affinities for reagents)
Optimized Cost-Performance (Lowest Total Cost of Ownership)
Co-Product Recovery (some collector components are better at recovering co-value products such as Au, Mo)
Unique Products (Driving for superior performance)
Create ADDED VALUE ; Improved productivity, metallurgy & ease of use
Robustness over a wide range of Operating Conditions & Pulp Chemistry changes (pH, slimes, Ep, water composition, ore variability)
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The Flotation Matrix 100™ ProcessLaboratory Testing
Lab Screening I - Diagnostic Tests, Tools & Designs
Important Chemical and Operational Factors; Important Ore Types• Establish Suitability of Ore
Sample for Reagent screening
• Establish suitable “Controls” (not just plant “Standard”) for Benchmarking/comparison
Main laboratory Test Program
Important Variables & Ore Types, Test Designs using DOE’s & REFDIST®
Ensuring the Right Products for YOUEnsuring the Right Products for YOU
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Lab Tools
DESIGN-EXPERT Plot
GCuDesign Points
X1 = A: XD5001X2 = B: XD202X3 = C: XD3000
A: XD5001
B: XD202 C: XD3000
0.00 0.00
0.00
GCu
25.8
26.7
27.5
28.3
29.2
29.829.5
22
22
22 22
Contour Plots Ref Dist Analysis
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The Flotation Matrix 100™ ProcessPlant Testing
Plant Trial and Optimization
•Poison Tests
•Design of Experiment
•Long term trials
•Statistical Analysis
Best Practices
Application Expertise
Knowledge base
Optimizing YOUR Operations Optimizing YOUR Operations
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Plant Tools
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Operational Benefits of Flotation Matrix 100™
South American Copper Ore "B"25% + 65 Mesh, pH 9.6
45
55
65
75
85
10 15 20 25
Cu Grade, %
Cu
Rec
ove
ry, %
AP5700 13 g/t
AP5800 13 g/t
IPETC Blend 22 g/t
Series
ROBUSTNESS in plant use
Superior Performance in a Wide pH Range
Improved Recovery of Coarse Middlings
Improved Cu Recovery
Improved Mo Recovery
Improved Au Recovery
Lime Savings
Improved Concentrate Grades
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What can Flotation Matrix 100™do for YOU ?
Flotation Matrix 100™ brings a wealth of technical and practical solutions to address YOUR unique needs and the expertise and tools to ensure maximum success:
Improving recovery
Increasing process efficiency
Maximizing yield
Improving grade
Maximizing resources
GREATEST VALUE & RETURN ON YOUR INVESTMENT
GREATEST VALUE & RETURN ON YOUR INVESTMENT
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Why Cytec and Flotation Matrix 100™?
Mining Chemicals is a Platform Business for CytecMining Chemicals is a Platform Business for Cytec
With nearly 100 years of experience backing our expert team, we are the ideal partner to help you meet your business needs.
No one else in the mining chemicals industry can match Cytec’s continually expanding depth of knowledge & technical know-how.
We are ready to work with you to address your needs & meet your goals.
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Flotation Matrix 100™
Flotation Matrix 100™ is a new approach to mineral flotation that combines an expert
system, proprietary blends and our unmatched expertise and insights to consistently deliver measurable improvements in metallurgical,
operational and financial performance.
Deliverable Measurable Financial PerformanceDeliverable Measurable Financial Performance
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Recommendations & Proposal
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http://selectaguide.cytec.com
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