1 2 3 4 5 6 7 8 warning - rockwellautomation.com · 2011. 2. 28. · 1 - 5/8" d 1 - 5/8"...
TRANSCRIPT
Table of Contents Page
Quick Installation Guide 2 - Disconnect Switch Installation - Disconnect Handle Installation - Cutting Connecting Rod
Quick Installation Guide (continued) 3 - Connecting Rod Installation
Connecting Rod Adjustment Procedure 4
Enclosure Without Handle Cutout 5 - Locate Handle - Drill Handle Holes
Door Catch Mounting Bracket Installation 6
Disconnect Switch Installation 7 - Locate Disconnect Switch - Install Disconnect Switch - Assemble and Install Line Terminal Guard Trailer Fuse Block Installation (30A, 60A, 100A) 8
Trailer Fuse Block Installation (200A) 9 Fuse Clip Installation and Phase Barrier Replacement (30A, 60A) 10 Fuse Clip Installation and Phase Barrier Replacement (100A) 11 Fuse Clip Installation (200A) 12
Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses 13
Phase Barrier Replacement (200A) 14
Bulletin 1494V Disconnect Switch Kit 15
Bulletin 1494V Disconnect Switch Kit Optional Accessory List 16
The following procedures are critical to the proper operation of the disconnect handle and switch. Failure to follow these steps can result in damage to the equipment and/or serious injury or death to the operator.
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
42052-116OF
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REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
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LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
G. Ushakow 6-25-086-25-08
6-25-08
M. JutzJ. Koziczkowski
To prevent electrical shock, disconnect from power source before installing or servicing. Follow NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants.
Bulletin 1494V Variable Depth Disconnect Switch Installation Instructions(Cat 1494V-DS30; -DSX30 - Series D; 1494V-DS60; -DSX60 - Series D)(Cat 1494V-DS100; -DSX100 - Series D; 1494V-DS200; -DSX200 - Series D)
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
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WARNING
WARNING
42052-116-01 (7)Printed in U.S.A.
A
HOLD FLUSH
TO INSID
E
OF ENCLOSUREMEASURE TO
INSID
E OF THE
TOP OF ENCLOSURE
TOP HANDLE H
OLE
BOTTOM HANDLE H
OLE
Disconnect Handle Installation
Disconnect Switch Installation (Right hand installation shown. For left hand installation follow similar procedure.)1
2
Install gasket.
30-40 lb-in
Install handle and spring bracket.
Use template A to locate handle holes on mounting plate. Overlay template B (30 A - 100 A) over A .
Overlay template C (200 A) over A .
7-11 lb-in
Install defeater lever.
Cutting Connecting Rod
N
EnclosureWorking Depth(Inside Flange of Enclosure toMounting Plate)
MountingPlate
Measure working depth of enclosure.
3
Measure, mark and cut connecting rod.
N minus 3-1/8"
(30A - 100A)
N minus 3-1/4"
(200A)
23 - 37 lb-in(30A - 100A)
40 - 60 lb-in(200A)
TAPE HOLD FLUSH
TO INSID
E
OF ENCLOSURE
MEASURE TO
INSID
E OF THE
TOP OF ENCLOSURE
TOP
BOTT
2
4
A
11
5
1
1 2 Remove burrs3
2 3
Install disconnect switch.7
6
1
3
A
HOLD FLUSH
TO INSID
E
OF ENCLOSURE
MEASURE TO
INSID
E OF THE
TOP OF ENCLOSURE
TOP
BOTT
Bor C
2 - 1/4"
5 - 1/4"
2 - 1/4"
4 - 11/16"
3 - 1/16"
Switch M
ounting H
oles
Center punch and drill
(4) 1
1/64" holes fo
r
tap-tite screws provided with
switch
Center punch and drill (4) holesfor thread forming (TAP-TITE) screws provided with switch. 11/64" Dia. (30A - 100A)7/32" Dia (200A)
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
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REVISIONAUTHORIZATION
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DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
- - - - - - - - - - - - - -- - - - - - -
- - - - - - -- - - - - - -- - - - - - -
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
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QUICK INSTALLATION GUIDE
(2)
Connecting Rod Installation4Verify that disconnect switch and handle are in "OFF" position. (Switch blades will be visible)
Drive Bar
Pull up
(30A - 60A - 100A)
1
2
Rotate connecting rod into drive bar (see table).
34
Enclosure depth8 in. or less
Enclosure depth greater than 8 in.
CHECK FOR PROPEROPERATION
ATTENTION
7
8b8a
Push rod down and verify if rod is nearly touching bottom of bolt head. (If not, rotate rod up to 5 full turns in either direction)
(200A)
Push down
Push rod down and verify if rod is approximately 1/8" from
touching bottom of bolt head. (If not, rotate rod up to 5 full
turns in either direction)
1/8" Gap
Switch Rating
30A - 60A - 100A
200A
Full Turns Engagement
10
13
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
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LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
- - - - - - - - - - - - - -- - - - - - -
- - - - - - -- - - - - - -- - - - - - -
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
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QUICK INSTALLATION GUIDE (CONTINUED)
(3)
ConnectingRod
Hitch Pin
Primary Link
5
6
5
6
(4)
Connecting Rod Adjustment Procedure
"ON" Position Move disconnect handle to the "ON" position.
If switch does not fully close, return handle to "OFF" position.
Remove link spring hitch pin and disengage the connectiong rod from the primary link.
Turn connecting rod counter-clockwise (1 or more) full turns.
Re-engage connecting rod in primary link of handle, insert hitch pin and re-test
Repeat - as necessary.
Re-install link spring
"OFF" Position Move disconnect handle to the "OFF" position.
If switch does not fully open, return handle to "ON" position.
Remove hitch pin and link spring, then disengage the connectiong rod from the primary link.
Turn connecting rod clockwise (1 or more) full turns.
Re-engage connecting rod in primary link of handle, insert hitch pin and re-test.
Repeat - as necessary.
Re-install link spring
1
2
ConnectingRod
Hitch Pin
Primary Link
Drive Bar
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
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APPD.
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E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
- - - - - - - - - - - - - -- - - - - - -
- - - - - - -- - - - - - -- - - - - - -
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
4 17
6 1021282
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BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
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42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
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---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
Enclosure without Handle Cutout
1
To make slot drill (3) 1/2" diameter holes and remove burrs
Top Handle Hole
Top Handle Hole
Locate Handle
Right Hand Flange
Enclosure Dimensions
Left Hand Flange
(2) .265 Dia. Holes
Drill Handle Holes
BC
A
C
B
A
2
F
G
H
J
H
(5)
● Enclosures with a Flange Thickness less than 3/16" use dimensions below to install disconnect handle.● Enclosures with a Flange Thickness 3/16" and greater use dimensions in alternate Mounting Kit 1494V-H3 to install disconnect handle.● Multi-Door Enclosures may require the need for a more rigid flange / mounting plate system, such as a Channel Support Kit. Use dimensions in Channel Support Kit 1494V-H15, if handle is mounted on top of the channel.
F
4 - 11/16"
4 - 11/16"
4 - 11/16"
G
1 - 9/16"
1 - 9/16"
1 - 9/16"
H
1"
1"
1"
J
7/8"
7/8"
7/8"1 - 1/16"
C(max)
1 - 1/16"
1 - 1/16"
B(min)
1 - 1/8"
1 - 1/8"
1 - 1/8"
A(min)
4 - 5/8"
6 - 1/16"
10 - 1/8"
NEMASIZE
30A, 60A
200A
100A
6 1021282
5 17
- - - - - - -
Door Catch Bracket Installation Right hand installation shown (for left hand installation follow similar procedures)
Top Handle Hole
Door CatchMounting
Bracket
E
D
Door CatchMountingBracket
Right Hand Flange Left Hand Flange
D
BC
A
C
B
A
E
(6)
C
B
Enclosure Door Flange Thickness K
D
Enclosure Base
TOP VIEW
Door Catch Mounting Bracket:● Provided with projections for welding.● Projections can also be used as a guide for drilling holes.● Can be used as a template to drill corresponding holes in the enclosure door. ● User to supply the hardware for fastening the bracket. ● The bracket hardware must be inaccessible to unauthorized personnel. ● Fasteners must provide the degree of ingress protection for the environmental rating of the enclosure.
Dimension K (3/4" to 1")● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch provided with handle kit.● When using small disconnect handle kit and small door hardware kits (1494V-L1, -LL1, -L2 or -LL2), use door catch provided with door hardware kit.
Dimension K (1-1/8" to 1-3/8")● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch (40492-080-02) which can be ordered from factory. ● When using small disconnect handle kit and large door hardware kits (1494V-L3 or -LL3), use door catch provided with door hardware kit.
Enclosure Dimensions
1 - 5/8"
D
1 - 5/8"
1 - 5/8"
E
2 - 3/8"
2 - 3/8"
2 - 3/8"
F
4 - 11/16"
4 - 11/16"
4 - 11/16"
G
1 - 9/16"
1 - 9/16"
1 - 9/16"
H
1"
1"
1"
J
7/8"
7/8"
7/8"1 - 1/16"
C(max)
1 - 1/16"
1 - 1/16"
B(min)
1 - 1/8"
1 - 1/8"
1 - 1/8"
A(min)
4 - 5/8"
6 - 1/16"
10 - 1/8"
NEMASIZE
30A, 60A
200A
100A
6 17
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
7 1032142
42052-116OF
N/A
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N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.6 1021282
Door CatchMounting Bracket
Door CatchMounting Bracket
Door Catch
Door Catch
Top
Disconnect Switch Installation
3-1/16" 2-1/2" 2-1/4" 5-1/4"
AA BB CC DD
3-1/16"
EE
2-1/4"
GG
----
HH
11/64" Dia.
FF(4 Mounting Plate Holes)
Locate Disconnect Switch
Right Hand Flange Left Hand Flange
(7)
SwitchSize
30A, 60A, 100A
This dimension can be 2-1/4" if necessary, to avoid interference with panel mounting studs in some 8 inch deep enclosures.
3-9/16" 3-9/16" 2" 8-1/4" 3-9/16" 4-1/4" 1-1/8"7/32" Dia.200A
BB BB
DDDD
AAAAAAAAAAAAAAAAAAAAAAEEAAAAAAAACC
GG
HH HH
CC
FF FF
AA
GG
Panel Mounting Dimensions
1
Install Disconnect Switch Assemble and Install Line Terminal Guard
23 - 37 lb-in (30A - 100A)40 - 60 lb-in (200A)
LINE TERMINAL GUARD
LINE TERMINAL GUARD
2 3
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
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DR.
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DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
7 17
Top Handle Hole
(8)
Trailer Fuse Block Installation (Switch Rating 30A - 100A)
Note: Not required for non-fusible disconnect switch applications. 1
2
23 - 37 lb-in
Trailer Fuse Block Location
Install Trailer Fuse Block
30 Amp Trailer Fuse Block (1494V-FS30)
Torque (lb-in)Fuse
23-37
2-27/32"5-5/8"
2-27/32"4-3/16"3-5/8"6-1/8"
3"4-3/16"
3030303060606060
250600600600250600600600
H/RH/R
JHRCII-C
H/RH/R
JHRCII-C
22-37 90-110 150-165
23-37 22-37 20-25 20-25
23-37 16-22 90-110 150-165
Amps Voltage Class FuseBlock
AFuseClip
Lug toTerminal
Wireinto Lug
60 Amp Trailer Fuse Block (1494V-FS60)
Torque (lb-in)Fuse
23-37
2-27/32"5-5/8"
2-27/32"4-3/16"3-5/8"6-1/8"
3"4-3/16"4-15/16"8-1/8"
3030303060606060100100
250600600600250600600600600600
H/RH/R
JHRCII-C
H/RH/R
JHRCII-C
JH/R
23-37 40-60 45-50
23-37 16-22 40-60 45-50
Amps Voltage Class FuseBlock
AFuseClip
Lug toTerminal
Wireinto Lug
100 Amp Trailer Fuse Block (1494V-FS100)
Torque (lb-in)Fuse
4-3/16"3-9/16"6-11/16"4-11/16"6-11/16"8-11/16"5-1/2"7-9/16"6-1/4"
60606060100100100100200
250600600600250600600600600
H/RJ
H/RHRCII-C
H/RH/R
JHRCII-C
J
Amps Voltage Class FuseBlock
AFuseClip
Lug toTerminal
Wireinto Lug
A
2-1/4"
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
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REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
8 17
(9)
2 Install Trailer Fuse Block
1 - 1/8"
Trailer Fuse Block Installation (Switch Rating 200A)
Note: Not required for non-fusible disconnect switch applications. 1
40 - 60 lb-in
Trailer Fuse Block Location
200 Amp Trailer Fuse Block (1494V-FS200)
Torque (lb-in)Fuse
40-60
5-7/8"7-7/8"4-5/8"4-5/8"6-3/4"9-1/4"5-3/8"5-3/8"6-1/4"
100100100100200200200200400
250600600600250600600600600
H/RH/R
JHRCII-C
H/RH/R
JHRCII-C
J
16-22
16-22
175-200 275-305
Amps Voltage Class FuseBlock
BFuseClip
Lug toTerminal
Wireinto Lug
B
2"
9 17
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
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42052-116OF
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REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.6 1021282
Switch Rating (30A, 60A Rating) Fuse Clip Installation
Phase Barrier Replacement Kit 1494F-PH2
NOTE: Fuse clips and lugs must be removed to add or replace phase barriers.
1 2
21
23 - 37 lb-in
(10)
1
1
2
2
1
2
40392-098
40392-097
CLICK
CLICK
10 17
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
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DR.
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DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.6 1021282
2
1
3
Phase Barrier Replacement Kit 1494F-PH3
Switch Phase Barrier
Fuse Clip Installation (Switch Rating 100 Amp)
1 2
16 - 22 lb-in
600V H - RFuse Clip Size and Class
600V H - R600V H - R250V H - R
60 A100 A200 A200 A
250V H - RFuse Clip Size and Class
600V J250V H - R600V J
60 A60 A100 A100 A
600V J200 A
23 - 37 lb-in
(11)
2
1
1
1
1
2 12
1
22
Trailer Block Phase Barrier
2
CLICK
CLICK
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
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LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
G
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
11 17
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.1021282
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(12)
Fuse Clip Installation (Switch Rating 200A)
1
2
1
2
23 - 37 lb-in
16 - 22 lb-in
23 - 37 lb-in
Switch for Right Hand Mechanism Switch for Left Hand Mechanism
Switch for Right Hand Mechanism Switch for Left Hand Mechanism
16 - 22 lb-in
1
2
1
2
1 2 1 2
12 17
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
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DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
B-vertical.ai
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(13)
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
6 1021282
7 1032142
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
B-vertical.ai
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
13 17
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses (Cat. No. 1401-N171)
2 2Switch with Right Hand Mechanism Switch with Left Hand Mechanism
1 1
16 - 22 lb-in
Switch with Right Hand Mechanism Switch with Left Hand Mechanism
1
2
1
216 - 22 lb-in
150 - 200 lb-in
150 - 200 lb-in
Use of 400A fuses will void the UL listing of this product.NOTICE
(14)
Phase Barrier Replacement Kit (Switch Rating 200A) 1494F-PH4
1
2
40 - 60 lb-in
1
1
23
2
4
3
CLICK
CLICK
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
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42052-116OF
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N/A
REVISIONAUTHORIZATION
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DATE
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E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
B-vertical.ai
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
14 17
6 1021282
(15)
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
7 1032142
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
B-vertical.ai
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
15 17
6 1021282
Bulletin 1494V Disconnect Switch Kit
Disconnect Kit
Handle
Switch
ConnectingRod
FuseBlock
FuseClips
Cat No.
Switch with Right Hand Mechanism 1494V-DS30 (30A)1494V-DS60 (60A)1494V-DS100 (100A)1494V-DS200 (200A)
Switch with Left Hand Mechanism 1494V-DSX30 (30A)1494V-DSX60 (60A)1494V-DSX100 (100A)1494V-DSX200 (200A)
1494F-M1 (5-1/2" Painted Metal) (30A - 200A)1494F-P1 (5-1/2" Molded) (30A - 200A)1494F-S1 (5-1/2" Stainless Steel) (30A - 200A)
1494V-FS30 (30A)1494V-FS60 (60A)1494V-FS100 (100A)1494V-FS200 (200A)
1401-N41 (Class H, 30A - 250V)1401-N42 (Class H,J, 30A - 600V, Class H, 60A-250V)1401-N43 (Class H,J, 60A - 600V)1401-N44 (Class H,J, 100A-250V, 100A-600V)1401-N45 (Class H,J, 200A-250V, 200A-600V)
1401-N50 (Class R, 30A - 250V)1401-N51 (Class R, 30A - 600V, 60A-250V)1401-N52 (Class R, 60A - 600V)1401-N53 (Class R, 100A - 250V, 100A-600V)1401-N54 (Class R, 200A-250V, 200A-600V)1401-N171 (Class J, 400A-250V / 600V)
1494V-RA3 (Standard) (30A - 100A)Enclosure Working Depth: 6-3/4" to 9-1/8"1494V-RA3 (Standard) (200A)Enclosure Working Depth: 8-1/2" to 10-1/4"
1494V-RA4 (Extended)(30A - 100A)Enclosure Working Depth: 6-3/4" to 21-5/8"1494V-RA4 (Extended) (200A)Enclosure Working Depth: 8-1/2" to 23-3/4"
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
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42052-116OF
N/A
N/A
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REVISIONAUTHORIZATION
DR.
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DATE
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LOCATION: MILWAUKEE, WISCONSIN U.S.A.
B-vertical.ai
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
42052-116-01 (7)Printed in U.S.A.
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
16 17
6 1021282
Bulletin 1494V Disconnect Switch Optional Accessory List
ElectricalInterlock
AuxiliaryContact
AuxiliaryContact
Adapter Kit
ChannelSupport Kit
LugConnectors
Optional Accessories(Installation Instructions
Included with Accessory Kits)Cat No.
Switch with Right Hand Mechanism 1495-N34 (1-N.O./N.C.) (30A - 100A) 1495-N35 (2-N.O./N.C.) (30A - 100A)1495-N43 (1-N.O./N.C.) (200A)1495-N44 (2-N.O./N.C.) (200A)
Switch with Left Hand Mechanism 1495-N37 (1-N.O./N.C.) (30A - 100A)1495-N38 (2-N.O./N.C.) (30A - 100A)1495-N39 (1-N.O./N.C.) (200A)1495-N40 (2-N.O./N.C.) (200A)
1495-N8 (1-N.O.) (30A - 200A)1495-N9 (1-N.C.) (30A - 200A)
1495-N24 (30A - 100A)(Required only for Switch with Left HandMechanism)
1495-N25 (200A - 400A)(Required only for Switch with Left HandMechanism)
1494V-H15 (30A - 200A)
FuseCover
with Door
PhaseBarrier
1494F-PH2 (30A / 60A)1494F-PH3 (100A)1494F-PH4 (200A)
(Included) (CU Wire Size #14 . . #8 AWG) (30A)
1494R-N1 (CU Wire Size #14 . . #4 AWG) (60A)
1494R-N2 (CU Wire Size #8 . . #1/0 AWG) (100A)
1494R-N3 (CU Wire Size #6 . . #4/0 AWG) (200A)
SwitchRating
FuseClass
Fuse ClipRating
Cat No.
30A30A60A30A60A60A100A
----30A60A30A60A--------
250V 600V
------------30A60A--------
Non-FusibleH, RH, R
JJ
Non-FusibleNon-Fusible
--------
100A
30A60A100A
H, RH, R
J
30A60A100A
100A 100AH, R100A
200A 200AH, J, R200A
200A 200AH, J, R
1495-N64
1495-N65
1495-N66
1495-N67
1495-N62
Switch with right hand mechanism Switch with left hand mechanism
200A
17"
8.50" 8.50"
FRONT SIDEPAGE 2
FRONT SIDEPAGE 15
BACK SIDEPAGE 1
BACK SIDEPAGE 16
FRONT SIDEPAGE 4
FRONT SIDEPAGE 13
BACK SIDEPAGE 3
BACK SIDEPAGE 14
FRONT SIDEPAGE 6
FRONT SIDEPAGE 11
BACK SIDEPAGE 5
BACK SIDEPAGE 12
FRONT SIDEPAGE 8
FRONT SIDEPAGE 9
BACK SIDEPAGE 7
BACK SIDEPAGE 10
17 17
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
6
7 1032142
42052-116OF
N/A
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N/A
REVISIONAUTHORIZATION
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APPD.
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DATE
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E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
B-vertical.ai
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
PARTNO. MATERIALCHG.
CHAR. SIZEFLAT FOLD
-01 7
TWO SIDES PRINTED
17" W x 11" H 8-1/2" W x 11" HBODY STOCK WHITE
BODY INK BLACKSTAPLED
1021282
A
HOLD FLUSH
TO INSID
E
OF ENCLOSUREMEASURE TO
INSID
E OF THE
TOP OF ENCLOSURE
TOP HANDLE H
OLE
BOTTOM HANDLE H
OLE
Disconnect Handle Installation
Disconnect Switch Installation (Right hand installation shown. For left hand installation follow similar procedure.)1
2
Install gasket.
30-40 lb-in
Install handle and spring bracket.
Use template A to locate handle holes on mounting plate. Overlay template B (30 A - 100 A) over A .
Overlay template C (200 A) over A .
7-11 lb-in
Install defeater lever.
Cutting Connecting Rod
N
EnclosureWorking Depth(Inside Flange of Enclosure toMounting Plate)
MountingPlate
Measure working depth of enclosure.
3
Measure, mark and cut connecting rod.
N minus 3-1/8"
(30A - 100A)
N minus 3-1/4"
(200A)
23 - 37 lb-in(30A - 100A)
40 - 60 lb-in(200A)
TAPE HOLD FLUSH
TO INSID
E
OF ENCLOSURE
MEASURE TO
INSID
E OF THE
TOP OF ENCLOSURE
TOP
BOTT
2
4
A
11
5
1
1 2 Remove burrs3
2 3
Install disconnect switch.7
6
1
3
A
HOLD FLUSH
TO INSID
E
OF ENCLOSURE
MEASURE TO
INSID
E OF THE
TOP OF ENCLOSURE
TOP
BOTT
Bor C
2 - 1/4"
5 - 1/4"
2 - 1/4"
4 - 11/16"
3 - 1/16"
Switch M
ounting H
oles
Center punch and drill
(4) 1
1/64" holes fo
r
tap-tite screws provided with
switch
Center punch and drill (4) holesfor thread forming (TAP-TITE) screws provided with switch. 11/64" Dia. (30A - 100A)7/32" Dia (200A)
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
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APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
- - - - - - - - - - - - - -- - - - - - -
- - - - - - -- - - - - - -- - - - - - -
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
2 17
6 1021282
7 1032142
QUICK INSTALLATION GUIDE
(2)
Connecting Rod Installation4Verify that disconnect switch and handle are in "OFF" position. (Switch blades will be visible)
Drive Bar
Pull up
(30A - 60A - 100A)
1
2
Rotate connecting rod into drive bar (see table).
34
Enclosure depth8 in. or less
Enclosure depth greater than 8 in.
CHECK FOR PROPEROPERATION
ATTENTION
7
8b8a
Push rod down and verify if rod is nearly touching bottom of bolt head. (If not, rotate rod up to 5 full turns in either direction)
(200A)
Push down
Push rod down and verify if rod is approximately 1/8" from
touching bottom of bolt head. (If not, rotate rod up to 5 full
turns in either direction)
1/8" Gap
Switch Rating
30A - 60A - 100A
200A
Full Turns Engagement
10
13
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
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E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
- - - - - - - - - - - - - -- - - - - - -
- - - - - - -- - - - - - -- - - - - - -
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
3 17
6 1021282
7 1032142
QUICK INSTALLATION GUIDE (CONTINUED)
(3)
ConnectingRod
Hitch Pin
Primary Link
5
6
5
6
(4)
Connecting Rod Adjustment Procedure
"ON" Position Move disconnect handle to the "ON" position.
If switch does not fully close, return handle to "OFF" position.
Remove link spring hitch pin and disengage the connectiong rod from the primary link.
Turn connecting rod counter-clockwise (1 or more) full turns.
Re-engage connecting rod in primary link of handle, insert hitch pin and re-test
Repeat - as necessary.
Re-install link spring
"OFF" Position Move disconnect handle to the "OFF" position.
If switch does not fully open, return handle to "ON" position.
Remove hitch pin and link spring, then disengage the connectiong rod from the primary link.
Turn connecting rod clockwise (1 or more) full turns.
Re-engage connecting rod in primary link of handle, insert hitch pin and re-test.
Repeat - as necessary.
Re-install link spring
1
2
ConnectingRod
Hitch Pin
Primary Link
Drive Bar
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
42052-116OF
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REVISIONAUTHORIZATION
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DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
- - - - - - - - - - - - - -- - - - - - -
- - - - - - -- - - - - - -- - - - - - -
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
4 17
6 1021282
7 1032142
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
7 1032142
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
Enclosure without Handle Cutout
1
To make slot drill (3) 1/2" diameter holes and remove burrs
Top Handle Hole
Top Handle Hole
Locate Handle
Right Hand Flange
Enclosure Dimensions
Left Hand Flange
(2) .265 Dia. Holes
Drill Handle Holes
BC
A
C
B
A
2
F
G
H
J
H
(5)
● Enclosures with a Flange Thickness less than 3/16" use dimensions below to install disconnect handle.● Enclosures with a Flange Thickness 3/16" and greater use dimensions in alternate Mounting Kit 1494V-H3 to install disconnect handle.● Multi-Door Enclosures may require the need for a more rigid flange / mounting plate system, such as a Channel Support Kit. Use dimensions in Channel Support Kit 1494V-H15, if handle is mounted on top of the channel.
F
4 - 11/16"
4 - 11/16"
4 - 11/16"
G
1 - 9/16"
1 - 9/16"
1 - 9/16"
H
1"
1"
1"
J
7/8"
7/8"
7/8"1 - 1/16"
C(max)
1 - 1/16"
1 - 1/16"
B(min)
1 - 1/8"
1 - 1/8"
1 - 1/8"
A(min)
4 - 5/8"
6 - 1/16"
10 - 1/8"
NEMASIZE
30A, 60A
200A
100A
6 1021282
5 17
- - - - - - -
Door Catch Bracket Installation Right hand installation shown (for left hand installation follow similar procedures)
Top Handle Hole
Door CatchMounting
Bracket
E
D
Door CatchMountingBracket
Right Hand Flange Left Hand Flange
D
BC
A
C
B
A
E
(6)
C
B
Enclosure Door Flange Thickness K
D
Enclosure Base
TOP VIEW
Door Catch Mounting Bracket:● Provided with projections for welding.● Projections can also be used as a guide for drilling holes.● Can be used as a template to drill corresponding holes in the enclosure door. ● User to supply the hardware for fastening the bracket. ● The bracket hardware must be inaccessible to unauthorized personnel. ● Fasteners must provide the degree of ingress protection for the environmental rating of the enclosure.
Dimension K (3/4" to 1")● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch provided with handle kit.● When using small disconnect handle kit and small door hardware kits (1494V-L1, -LL1, -L2 or -LL2), use door catch provided with door hardware kit.
Dimension K (1-1/8" to 1-3/8")● When using small disconnect handle kit only (1494F-P1, -M1 or -S1), use door catch (40492-080-02) which can be ordered from factory. ● When using small disconnect handle kit and large door hardware kits (1494V-L3 or -LL3), use door catch provided with door hardware kit.
Enclosure Dimensions
1 - 5/8"
D
1 - 5/8"
1 - 5/8"
E
2 - 3/8"
2 - 3/8"
2 - 3/8"
F
4 - 11/16"
4 - 11/16"
4 - 11/16"
G
1 - 9/16"
1 - 9/16"
1 - 9/16"
H
1"
1"
1"
J
7/8"
7/8"
7/8"1 - 1/16"
C(max)
1 - 1/16"
1 - 1/16"
B(min)
1 - 1/8"
1 - 1/8"
1 - 1/8"
A(min)
4 - 5/8"
6 - 1/16"
10 - 1/8"
NEMASIZE
30A, 60A
200A
100A
6 17
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
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E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.6 1021282
Door CatchMounting Bracket
Door CatchMounting Bracket
Door Catch
Door Catch
Top
Disconnect Switch Installation
3-1/16" � 2-1/2" 2-1/4" 5-1/4"
AA BB CC DD
3-1/16"
EE
2-1/4"
GG
----
HH
11/64" Dia.
FF(4 Mounting Plate Holes)
Locate Disconnect Switch
Right Hand Flange Left Hand Flange
(7)
SwitchSize
30A, 60A, 100A
� This dimension can be 2-1/4" if necessary, to avoid interference with panel mounting studs in some 8 inch deep enclosures.
3-9/16" 3-9/16" 2" 8-1/4" 3-9/16" 4-1/4" 1-1/8"7/32" Dia.200A
BB BB
DDDD
AAAAAAAAAAAAAAAAAAAAAAEEAAAAAAAACC
GG
HH HH
CC
FF FF
AA
GG
Panel Mounting Dimensions
1
Install Disconnect Switch Assemble and Install Line Terminal Guard
23 - 37 lb-in (30A - 100A)40 - 60 lb-in (200A)
LINE TERMINAL GUARD
LINE TERMINAL GUARD
2 3
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
6
7 1032142
1011282
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E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
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---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
7 17
Top Handle Hole
(8)
Trailer Fuse Block Installation (Switch Rating 30A - 100A)
Note: Not required for non-fusible disconnect switch applications. 1
2
23 - 37 lb-in
Trailer Fuse Block Location
Install Trailer Fuse Block
30 Amp Trailer Fuse Block (1494V-FS30)
Torque (lb-in)Fuse
23-37
2-27/32"5-5/8"
2-27/32"4-3/16"3-5/8"6-1/8"
3"4-3/16"
3030303060606060
250600600600250600600600
H/RH/R
JHRCII-C
H/RH/R
JHRCII-C
22-37 90-110 150-165
23-37 22-37 20-25 20-25
23-37 16-22 90-110 150-165
Amps Voltage Class FuseBlock
AFuseClip
Lug toTerminal
Wireinto Lug
60 Amp Trailer Fuse Block (1494V-FS60)
Torque (lb-in)Fuse
23-37
2-27/32"5-5/8"
2-27/32"4-3/16"3-5/8"6-1/8"
3"4-3/16"4-15/16"8-1/8"
3030303060606060100100
250600600600250600600600600600
H/RH/R
JHRCII-C
H/RH/R
JHRCII-C
JH/R
23-37 40-60 45-50
23-37 16-22 40-60 45-50
Amps Voltage Class FuseBlock
AFuseClip
Lug toTerminal
Wireinto Lug
100 Amp Trailer Fuse Block (1494V-FS100)
Torque (lb-in)Fuse
4-3/16"3-9/16"6-11/16"4-11/16"6-11/16"8-11/16"5-1/2"7-9/16"6-1/4"
60606060100100100100200
250600600600250600600600600
H/RJ
H/RHRCII-C
H/RH/R
JHRCII-C
J
Amps Voltage Class FuseBlock
AFuseClip
Lug toTerminal
Wireinto Lug
A
2-1/4"
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
6 1021282
7 1032142
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
8 17
(9)
2 Install Trailer Fuse Block
1 - 1/8"
Trailer Fuse Block Installation (Switch Rating 200A)
Note: Not required for non-fusible disconnect switch applications. 1
40 - 60 lb-in
Trailer Fuse Block Location
200 Amp Trailer Fuse Block (1494V-FS200)
Torque (lb-in)Fuse
40-60
5-7/8"7-7/8"4-5/8"4-5/8"6-3/4"9-1/4"5-3/8"5-3/8"6-1/4"
100100100100200200200200400
250600600600250600600600600
H/RH/R
JHRCII-C
H/RH/R
JHRCII-C
J
16-22
16-22
175-200 275-305
Amps Voltage Class FuseBlock
BFuseClip
Lug toTerminal
Wireinto Lug
B
2"
9 17
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
7 1032142
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.6 1021282
Switch Rating (30A, 60A Rating) Fuse Clip Installation
Phase Barrier Replacement Kit 1494F-PH2
NOTE: Fuse clips and lugs must be removed to add or replace phase barriers.
1 2
21
23 - 37 lb-in
(10)
1
1
2
2
1
2
40392-098
40392-097
CLICK
CLICK
10 17
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
7 1032142
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.6 1021282
2
1
3
Phase Barrier Replacement Kit 1494F-PH3
Switch Phase Barrier
Fuse Clip Installation (Switch Rating 100 Amp)
1 2
16 - 22 lb-in
600V H - RFuse Clip Size and Class
600V H - R600V H - R250V H - R
60 A100 A200 A200 A
250V H - RFuse Clip Size and Class
600V J250V H - R600V J
60 A60 A100 A100 A
600V J200 A
23 - 37 lb-in
(11)
2
1
1
1
1
2 12
1
22
Trailer Block Phase Barrier
2
CLICK
CLICK
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
6
7 1032142
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
G
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
11 17
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.1021282
------------- --------------------------
---------------------------------------
(12)
Fuse Clip Installation (Switch Rating 200A)
1
2
1
2
23 - 37 lb-in
16 - 22 lb-in
23 - 37 lb-in
Switch for Right Hand Mechanism Switch for Left Hand Mechanism
Switch for Right Hand Mechanism Switch for Left Hand Mechanism
16 - 22 lb-in
1
2
1
2
1 2 1 2
12 17
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
6 1021282
7 1032142
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
B-vertical.ai
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
(13)
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
6 1021282
7 1032142
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
B-vertical.ai
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
13 17
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
Fuse Clip Installation (Switch Rating 200A) for 400A Class J Fuses (Cat. No. 1401-N171)
2 2Switch with Right Hand Mechanism Switch with Left Hand Mechanism
1 1
16 - 22 lb-in
Switch with Right Hand Mechanism Switch with Left Hand Mechanism
1
2
1
216 - 22 lb-in
150 - 200 lb-in
150 - 200 lb-in
Use of 400A fuses will void the UL listing of this product.NOTICE
(14)
Phase Barrier Replacement Kit (Switch Rating 200A) 1494F-PH4
1
2
40 - 60 lb-in
1
1
23
2
4
3
CLICK
CLICK
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
7 1032142
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
B-vertical.ai
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
14 17
6 1021282
(15)
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
7 1032142
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
B-vertical.ai
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
15 17
6 1021282
Bulletin 1494V Disconnect Switch Kit
Disconnect Kit
Handle
Switch
ConnectingRod
FuseBlock
FuseClips
Cat No.
Switch with Right Hand Mechanism 1494V-DS30 (30A)1494V-DS60 (60A)1494V-DS100 (100A)1494V-DS200 (200A)
Switch with Left Hand Mechanism 1494V-DSX30 (30A)1494V-DSX60 (60A)1494V-DSX100 (100A)1494V-DSX200 (200A)
1494F-M1 (5-1/2" Painted Metal) (30A - 200A)1494F-P1 (5-1/2" Molded) (30A - 200A)1494F-S1 (5-1/2" Stainless Steel) (30A - 200A)
1494V-FS30 (30A)1494V-FS60 (60A)1494V-FS100 (100A)1494V-FS200 (200A)
1401-N41 (Class H, 30A - 250V)1401-N42 (Class H,J, 30A - 600V, Class H, 60A-250V)1401-N43 (Class H,J, 60A - 600V)1401-N44 (Class H,J, 100A-250V, 100A-600V)1401-N45 (Class H,J, 200A-250V, 200A-600V)
1401-N50 (Class R, 30A - 250V)1401-N51 (Class R, 30A - 600V, 60A-250V)1401-N52 (Class R, 60A - 600V)1401-N53 (Class R, 100A - 250V, 100A-600V)1401-N54 (Class R, 200A-250V, 200A-600V)1401-N171 (Class J, 400A-250V / 600V)
1494V-RA3 (Standard) (30A - 100A)Enclosure Working Depth: 6-3/4" to 9-1/8"1494V-RA3 (Standard) (200A)Enclosure Working Depth: 8-1/2" to 10-1/4"
1494V-RA4 (Extended)(30A - 100A)Enclosure Working Depth: 6-3/4" to 21-5/8"1494V-RA4 (Extended) (200A)Enclosure Working Depth: 8-1/2" to 23-3/4"
BULLETIN 1494V VARIABLE DEPTH DISCONNECT SWITCHINSTALLATION INSTRUCTION SHEET
5 1020139
7 1032142
42052-116OF
N/A
N/A
N/A
REVISIONAUTHORIZATION
DR.
CHKD.
APPD.
DATE
DATE
DATE
E - DOC
LOCATION: MILWAUKEE, WISCONSIN U.S.A.
B-vertical.ai
DWG.SIZE
SHEET
B
1 2 3 4 5 6 7 8
A
B
C
D
E
F
G
H
REFERENCE
DIMENSIONS APPLY BEFORESURFACE TREATMENT
(DIMENSIONS IN INCHES)TOLERANCES UNLESSOTHERWISE SPECIFIED
.XX:
.XXX:
ANGLES:
42052
------------- --------------------------
---------------------------------------
42052-116-01 (7)Printed in U.S.A.
THIS DRAWING IS THE PROPERTY OFROCKWELL AUTOMATION, INC.
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED,USED OR DISCLOSED FOR ANY PURPOSEEXCEPT AS AUTHORIZED IN WRITING BY
ROCKWELL AUTOMATION, INC.
16 17
6 1021282
Bulletin 1494V Disconnect Switch Optional Accessory List
ElectricalInterlock
AuxiliaryContact
AuxiliaryContact
Adapter Kit
ChannelSupport Kit
LugConnectors
Optional Accessories(Installation Instructions
Included with Accessory Kits)Cat No.
Switch with Right Hand Mechanism 1495-N34 (1-N.O./N.C.) (30A - 100A) 1495-N35 (2-N.O./N.C.) (30A - 100A)1495-N43 (1-N.O./N.C.) (200A)1495-N44 (2-N.O./N.C.) (200A)
Switch with Left Hand Mechanism 1495-N37 (1-N.O./N.C.) (30A - 100A)1495-N38 (2-N.O./N.C.) (30A - 100A)1495-N39 (1-N.O./N.C.) (200A)1495-N40 (2-N.O./N.C.) (200A)
1495-N8 (1-N.O.) (30A - 200A)1495-N9 (1-N.C.) (30A - 200A)
1495-N24 (30A - 100A)(Required only for Switch with Left HandMechanism)
1495-N25 (200A - 400A)(Required only for Switch with Left HandMechanism)
1494V-H15 (30A - 200A)
FuseCover
with Door
PhaseBarrier
1494F-PH2 (30A / 60A)1494F-PH3 (100A)1494F-PH4 (200A)
(Included) (CU Wire Size #14 . . #8 AWG) (30A)
1494R-N1 (CU Wire Size #14 . . #4 AWG) (60A)
1494R-N2 (CU Wire Size #8 . . #1/0 AWG) (100A)
1494R-N3 (CU Wire Size #6 . . #4/0 AWG) (200A)
SwitchRating
FuseClass
Fuse ClipRating
Cat No.
30A30A60A30A60A60A100A
----30A60A30A60A--------
250V 600V
------------30A60A--------
Non-FusibleH, RH, R
JJ
Non-FusibleNon-Fusible
--------
100A
30A60A100A
H, RH, R
J
30A60A100A
100A 100AH, R100A
200A 200AH, J, R200A
200A 200AH, J, R
1495-N64
1495-N65
1495-N66
1495-N67
1495-N62
Switch with right hand mechanism Switch with left hand mechanism
200A