09 chute paper
TRANSCRIPT
-
8/13/2019 09 Chute Paper
1/17
TUNRA Bulk Solids AWR 9.1
9. CHUTE PERFORMANCE AND DESIGN FOR
RAPID FLOW CONDITIONS*
Alan W. Roberts.
Centre for Bulk Solids and Particulate Technologies,
The University of Newcastle, NSW., 2308, Australia
ABSTRACT
Many industrial chute applications are characterised by rapid flow conditions in which the
bulk solid stream thickness or depth is less than the chute width. Under these conditions, it is
possible to describe the stream flow by means of a lumped parameter model which takes into
account the frictional drag around the chute boundaries as well as making allowance for inter-
particle friction. Equations of motion to describe the chute flow are presented and their
application to the determination of chute profiles to achieve optimum flow is illustrated. By
means of design examples, the problems associated with the feeding of bulk solids onto beltconveyors and conveyor transfers are discussed. Criteria for the selection of the most
appropriate chute geometry to minimise chute wear and belt wear at the feed point are
presented. The determination of optimum chute profiles to achieve specified performance
criteria is outlined.
1. Introduction
Chutes used in bulk handling operations perform a variety of operations. For instance,
accelerating chutes are employed to feed bulk materials from slow moving belt or apron
feeders onto conveyor belts as illustrated in Fig. 1. In such installations the feeder speed is
normally limited to about 0.3 m/s, whereas the conveyor speed may be 5 m/s or higher. Inother cases, transfer chutes are employed to direct the flow of bulk material from one
conveyor belt to one or more conveyors, often via a three dimensional path. An example of
such a transfer chute is shown in Fig. 2. In this case the discharge from the delivering
conveyor is split and directed onto either of two receiving conveyors which are at 90oto the
delivering conveyor as shown. The purpose of the dribble chute is to collect and transfer the
cohesive carry-back material from the belt cleaning system.
The majority of industrial chute applications, such as those described above, involve rapid or
accelerated flow conditions. Such conditions are characterised by thin stream flow in which
the thickness or depth of the flowing stream of bulk material remains less than the width of
the chute. Very often the thickness is less than half the stream width. Under these conditions,it is possible to describe the stream flow by means of a lumped parameter model which takes
takes into account the frictional drag around the chute boundaries as well as making
allowance for inter-particle friction [1,2].
The importance of correct chute design to ensure efficient transfer of bulk solids without
spillage and blockages and with minimum chute and belt wear cannot be too strongly
emphasised. The importance is accentuated with the trend towards higher conveying speeds.
The purpose of this paper is to present an overview of the basic principles of chute design
with particular regard to feeding and transfer in belt conveying operations as illustrated in
Figs. 1 and 2.
___________________________________________________*Published in Chem. Eng, Technol. 26 (2003) 2
-
8/13/2019 09 Chute Paper
2/17
TUNRA Bulk Solids AWR 9.2
Figure 1. Feeding Onto a Belt Conveyor
Figure 2. Example of a Conveyor Belt Transfer
2. Chute Flow Model
Studies performed by Roberts [1] showed that under thin stream accelerated flow through
chutes, approximately 82% of the energy losses are attributed to the bulk material sliding
along the chute bottom, about 9% of the losses being due to sliding against the side walls,
with the remaining 9% due to inter granular friction. Under these conditions the motion can
be described by a lumped parameter model as shown in Fig. 3. The basic theory is nowreviewed.
vb
vb
vex
vey
ve
Rc1
Rc2
DribbleChute
CurvedImpactPlate
Gate
vd
VeVex
Vb
Feeder
Conveyor
Vf
RHT
Vey
o
Vo
V
y
x
h
VeVex
Vb
Feeder
Conveyor
Vf
RHT
Vey
o
Vo
V
y
x
h
-
8/13/2019 09 Chute Paper
3/17
TUNRA Bulk Solids AWR 9.3
Equivalent Friction for Chutes of Constant Width
The drag force FDdue to Coulomb friction is expressed by
FD= eFN (1)
where FN = normal force and e = equivalent friction factor which takes into account thefriction coefficient between the bulk solid and the chute surface, the stream cross-section and
the internal shear of the bulk solid. For a chute of rectangular cross-section, e isapproximated by
e = [1 + KvH
B ] (2)
where = actual friction coefficient for bulk solid in contact with chute surface
Kv = pressure ratio. Normally Kv= 0.4 to 0.6H = depth of flowing stream at a particular location
B = width of chute
m g
m v.
v.
v
"s"
"n"
"x"
"y"
FD
m
Ho Ao
HAm v
R
R
2
FN
B
B
H
H
v Rectangular Cross Section
Circular Cross Section
VelocityProfile
vo
Figure 3. Chute Flow Model
The equivalent friction for chutes of circular cross-section has been analysed by Roberts and
Scott [2] and by Parbery and Roberts [3]. It has been shown that ecan be expressed by thepower series
e = [1 + a1H
B+ a2(
H
B)
2
+ ] (3)
-
8/13/2019 09 Chute Paper
4/17
TUNRA Bulk Solids AWR 9.4
where a1 = 0.4, a2= 0.2057 .
For shallow bed conditions, the higher order terms may be neglected so that the remaining
linear relationship becomes identical to equation (2)
Equivalent Friction for Chutes of Varying Width
In some cases, it is necessary to converge the flow, as illustrated in Figure 4. In this case, the
equivalent friction is given by
e= [ 1 + Kv(H
Bo- 2 s tan )(1 +
tan )] (4)
Figure 4. Chute of Varying Width
2.3 Continuity of Flow
For continuity of flow,
A v = Constant (5)
where = bulk densityA = cross-sectional area of flowing stream
2.4 Equations of Motion
Referring to the chute model shown in Fig. 3 and analysing the dynamic equilibrium
conditions, the following differential equations for the stream velocity may be derived:
Kv pn
Bo
pn
p
B
H
B
Ho
H
s
ds
= pn
v
vo
dF
-
8/13/2019 09 Chute Paper
5/17
TUNRA Bulk Solids AWR 9.5
Moving Coordinates, Tangential s and n Components
dv
ds + e
v
R-
g
v (cos - e sin ) = 0 (6)
Cartesian Components, x and y Components
dx
dx +
x y(x)[y(x) + e] - g [1 - ey(x)]
1 + y(x)2 = 0 (7)
and y = y(x) x (8)
Also v = x2+ y2 (9)
The radius of curvature of the path at any arbitrary location is
R =[1 + y(x)2]1.5
y(x) (10)
2.5 Complete Solution Involving Variation of e
Solutions of the equations of motion need to take account of the variation of the equivalent
friction along the chute. Assuming the bulk density remains approximately constant, the
combination of equations (2) and (5) allows the equivalent friction to be expressed as a
function of stream velocity. That is, for a chute of constant width,
e= ( 1 +C1v
) (11)
where C1=B
HvK oov (12)
vo = initial velocity
Ho = initial stream thickness
For the converging chute of Fig. 4,
e= [1 + C2
v B2] (13)
where C2= KvBo Ho vo(1 +tan
) (14)
B = Bo 2 s tan (15)
Bo= initial chute width
e given, as appropriate, by equations (11) or (14) is substituted into equation (6) or (7)
which may then be solved numerically.
-
8/13/2019 09 Chute Paper
6/17
TUNRA Bulk Solids AWR 9.6
3. Chutes of Constant Curvature
In order to illustrate the solution of the flow equations, the case of chutes of constant
curvature and rectangular cross-section is considered. The more exact solution involves the
variation of e to be taken into account. However an approximate solution will often givesatisfactory results.
Approximate Solution
If the curved section of the chute is of constant radius R and e is assumed constant at anaverage value for the stream, it may be shown that the solution of equation (6) leads to the
equation below for the velocity at any location .
v =2 g R
4 e2+ 1[(1- 2 e2) sin + 3 ecos ] + K e-2
e (16)
For v = voat = o,
K = {vo2 -2 g R
4 e2+ 1 [(1- 2 e2) sin + 3 ecos ]}e2e (17)
Special Case:
When o= 0 and v = vo, K = vo2 -6 e g R1 + 4 e2
(18)
Equation (11) becomes,
v =2 g R
4 e2+ 1[(1- 2 e2) sin + 3 ecos ] + e-2
e [vo2 -6 eR g4 e2+ 1
] (19)
Chute of Constant Width - Comparison of Complete and Approximate Solutions
The complete and approximate solutions are compared in Fig. 5 for the case of a chute of
radius R = 2.0 m for the initial velocity vo= 4 m/s. The friction angle for the bulk solid incontact with the chute surface is s= 25
o. Two initial bed depths are considered, Ho/B = 0.2
and Ho/B = 0.6.
Fig. 5(a) shows the variation of equivalent friction, while Fig. 5(b) compares the exact and
approximate solutions for the velocity distributions. As shown, there is little variation in efor the smaller Ho/B which explains why the complete and approximate solutions for the
velocity profiles are virtually identical. Even for the thicker stream for which Ho/B = 0.6,
there is close agreement between the exact and approximated velocity distributions. The cut-
off angle shown in Fig. 5(b) is the angle at which the chute profile should be terminated for it
to be self cleaning. This is further discussed in Section 6.3.
-
8/13/2019 09 Chute Paper
7/17
TUNRA Bulk Solids AWR 9.7
3.3 Converging Chute of Constant Radius
The case of a chute profile of the type shown in Fig. 4 is now examined. As an example, the
chute radius R = 3.0 m, the initial chute width is Bo= 1.0 m, the initial velocity is vo = 4 m/s
at o = 0oand the friction angle s= 25
o. Three profiles are compared, = 0o, that is, constant
width, = 2.5oand = 5o. Fig. 6(a) shows the stream velocities, while Fig. 6(b) shows thevariation in chute width H and stream thickness or depth as a ratio of chute width, that is,
H/B. The angles = 0o to 2.5o give acceptable performance. However, the convergenceangle of = 5o causes the stream thickness to increase significantly beyond the angular
position of = 40o. For = 5o the cut-off angle for the converging section should be notgreater than 40o.
(a) Variation of Equivalent Friction (b) Variation of Velocity
Figure 5. Flow Through Chute of Constant Radius
Vo= 4 m/s; R = 2.0 m; = tan 25o= 0.466
(a) Variation of Stream Velocity (b) Chute Width and Ratio H/B
Figure 6. Flow Through Converging Chute of Constant Radius
Vo= 4 m/s; R =3.0 m; = tan 25o= 0.466
0.4
0.45
0.5
0.55
0.6
0 10 20 30 40 50 60
ue for Ho/B = 0.2
ue for Ho/B = 0.6EQUIVALENTFRIC
TION
ANGULAR POSITION (deg)
Vo = 4 m/s R = 2.0 m
CutOffAngle
3
3.5
4
4.5
5
0 10 20 30 40 50 60
Vel for Variable ue, Ho/B=0.2
Vel for Const. ue = 0.5
Vel for Variable ue, Ho/B =-0.6
Vel for Const. ue = 0.58
VELOCITY
(m/s
)
ANGULAR POSITION (deg)
Vo = 4 m/s R = 2.0 m
Cut-OffAngle
0.4
0.45
0.5
0.55
0.6
0 10 20 30 40 50 60
ue for Ho/B = 0.2
ue for Ho/B = 0.6EQUIVALENTFRIC
TION
ANGULAR POSITION (deg)
Vo = 4 m/s R = 2.0 m
CutOffAngle
3
3.5
4
4.5
5
0 10 20 30 40 50 60
Vel for Variable ue, Ho/B=0.2
Vel for Const. ue = 0.5
Vel for Variable ue, Ho/B =-0.6
Vel for Const. ue = 0.58
VELOCITY
(m/s
)
ANGULAR POSITION (deg)
Vo = 4 m/s R = 2.0 m
Cut-OffAngle
4
4.5
5
5.5
6
0 10 20 30 40 50 60
Velocity for Lambda = 0 deg
Velocity for Lambda = 2.5 deg
Velocity for Lambda = 5 deg
ANGULAR POSITION (deg.)
STREAMVEL
OCITY
(m/s)
0
0.2
0.4
0.6
0.8
1
1.2
1.4
0 10 20 30 40 50 60
B for Lambda = 0 deg
B for Lambda = 2.5 deg
B for Lambda = 5 deg
H/B for Lambda = 0 deg
H/B for Lambda = 2.5 deg
H/B for Lambda = 5 deg
ANGULAR POSITION (deg.)
STREAMTHICKNESSH(m)andRATIOH/B
4
4.5
5
5.5
6
0 10 20 30 40 50 60
Velocity for Lambda = 0 deg
Velocity for Lambda = 2.5 deg
Velocity for Lambda = 5 deg
ANGULAR POSITION (deg.)
STREAMVEL
OCITY
(m/s)
0
0.2
0.4
0.6
0.8
1
1.2
1.4
0 10 20 30 40 50 60
B for Lambda = 0 deg
B for Lambda = 2.5 deg
B for Lambda = 5 deg
H/B for Lambda = 0 deg
H/B for Lambda = 2.5 deg
H/B for Lambda = 5 deg
ANGULAR POSITION (deg.)
STREAMTHICKNESSH(m)andRATIOH/B
-
8/13/2019 09 Chute Paper
8/17
TUNRA Bulk Solids AWR 9.8
4. Inverted Curved Chute Sections
Inverted curved chute sections are often employed in the impact zone of transfer chutes as
illustrated in Fig. 2. The method outlined above for curved chutes may be readily adapted to
inverted curved chute sections as depicted by the model of Fig. 7.
Figure 7. Inverted Curved Chute Model
Noting that FD= eFN, it may be shown that the differential equation in moving coordinatesis given by
-dv
d + ev =g R
v (cos+ e sin ) (20)
where e= equivalent friction factor as previously defined.
For a constant radius and assuming e is constant at an average value for the stream, the
solution of equation (20) is
v =2 g R
4 e2+ 1
[sin (2 e2- 1) + 3ecos ] + K e2e (21)
For v = voat = o, then
K = {vo2-2 g R
1 + 4 e2 [3
ecos o + (2 e2- 1) sin o]}e-2 eo (22)
Special Case: v = voat o=2
K = {vo2-2 g R
1 + 4 e2 [ 2
e2- 1]}e-e (23)
and
H
m g
v
v
m v
m vR
FD
m
"t"
"n"
.
.
2
R
CrossSection
B
FN
-
8/13/2019 09 Chute Paper
9/17
TUNRA Bulk Solids AWR 9.9
v = (24)
Equations (20) to (24) apply during positive contact, that is, when
v2
R g sin (25)
5. Wear in Chutes
Chute wear is a combination of abrasive and impact wear. Abrasive wear may be analysed
by considering the mechanics of chute flow as will be now described.
5.1 Abrasive Wear Factor for Chutes
In cases where the bulk solid moves as a continuous stream under rapid flow conditions, the
abrasive or rubbing wear is a function of the normal pressure and rubbing velocity. Consider
the general case of a curved chute of rectangular cross-section as illustrated by the chute
flow model of Fig. 3. An abrasive factor Wcfor wear of the chute bottom surface is given by
Wc=Qm Kctan s
B NWR (26)
Wc has units of (N/ms)
NWR is an abrasive wear parameter have units of normal acceleration and is given by
NWR=v2
R + g sin (27)
where Qm = mass flow rate (kg/s)
Kc =vsv
v = average stream velocity at section considered
vs = rubbing velocity for bulk solid on chute bottom surface
s = friction angle for bulk solid on chute surfaceB = chute width
R = radius of curvature
= chute slope angle measured from the vertical
The factor Kc< 1.0. For rapid thin stream flow Kc0.8. As the stream thickness increases
Kc will reduce.
5.2 Special Case Straight Inclined Chute
Equations (26) and (27) apply to any chute profile. For a straight inclined chute, R = Inthis case equation (26) becomes
Wc=
Qm Kctan g sinsB (28)
-
8/13/2019 09 Chute Paper
10/17
TUNRA Bulk Solids AWR 9.10
For a constant flow rate and assuming that Kcis approximately constant, then, theoretically,
the wear along a straight inclined chute is constant and independent of the velocity variation.
5.3 Abrasive Wear of Chute Side Walls
Equation (26) applies to the chute bottom surface. For the side walls, the wear will be muchless, varying from zero at the stream surface to a maximum at the chute bottom. Assuming
the side wall pressure to increase linearly from zero at the stream surface to a maximum
value at the bottom as depicted in Figure 3, then the average wear on the side walls can be
estimated from
Wcsw =WcKv2 Kc
(29)
Where Kcand Kvare as previously defined. If, for example Kc= 0.8 and Kv= 0.4, then the
average side wall wear is 25% of the chute bottom surface wear.
5.4 Impact Wear in Chutes
Impact wear may occur at points of entry or points of sudden change in direction. For ductile
materials, greatest wear is caused when impingement angles are low, that is in the order of
15o to 300. For hard brittle materials, greatest impact damage occurs at steep impingement
angles, that is angles in the vicinity of 90o.
6. Feeding Onto Belt Conveyor
A common application of gravity flow chutes is in the loading of bulk solids onto belt
conveyors. The application is illustrated in Fig. 1 which shows a gravity feed chute used in
conjunction with a belt or apron feeder. The normal operating speeds of such feeders is quite
low with vf 0.3 m/s. Hence the chute must not only direct the bulk solid onto the belt
without spillage, but it must also allow the bulk solid to be accelerated so that at the point of
discharge onto the belt, the horizontal component, vex, of the discharge velocity matches, as
close as possible, the belt speed.
The bulk solid falls vertically through a height 'h' before making contact with the curved
section of the feed chute. In view of the very low speed of the feeder, the velocity, vo, of first
contact with the curved section of the feed chute will be, essentially, in the vertical direction.
6.1 Free Fall of Bulk Solid
For the free fall section, the velocity vomay be estimated from
vo = vfo2+ 2 g h (30)
Equation (30) neglects air resistance, which in the case of this feeding example, is likely to be
small. If air resistance is taken into account, the relationship between height of drop, h, and
velocity, vo,is,
-
8/13/2019 09 Chute Paper
11/17
TUNRA Bulk Solids AWR 9.11
h =v2
g loge [
1 -vfov
1 -vo
v
] - (vo- vfo
g) v (31)
where v= terminal velocityvfo= vertical component of velocity of bulk solid discharging from feeder
vo = velocity corresponding to drop height 'h' at point of impact with chute.
6.2 Chute Profile and Belt Wear
For a given overall height of drop, HT, (Fig. 1), various combinations of free fall heights, h,
and chute geometries may be examined. It is essential to select the best geometry to meet the
performance requirements within the practical constraints of the installation. An overriding
consideration is need to minimise chute wear as well as belt wear at the feed point. At the
same time it is necessary to ensure that the chute slope angle at the belt conveyor feedpoint is sufficiently large for the chute to be self cleaning during start-up following each shut-
down with bulk solid still retained in the chute. The latter objective is governed by the
condition
> tan-1(e) + 5o (32)
Since the discharge slope angle of the chute - ), of necessity, there will be an
appreciable vertical component vex of the exit velocity. This component, when combined
with the bulk density gives rise to the impact pressure, vex2, on the belt. When linked with
the relative rubbing velocity (vb- vey), the relative wear parameterWa is obtained [4].
Wa= bvex2(vb- vey) (kPa/m s) (33)
where b= friction coefficient between bulk solid and belt surface = bulk density
7. Chute Design Examples
The system shown in Fig. 1 is considered in which coal is being fed at the rate of 1000 t/h
from a belt feeder moving at 0.3 m/s. The overall height HT = 5 m, the bulk density = 0.8
t/m
3
and the belt speed vb = 6 m/s. The friction angle for the coal on the chute surface is s=25oand the coefficient of friction for the coal in contact with the conveyor belt surface b=0.6. The chute cut-off angle = 35o for which o= 55
o.
7.1 Vertical Drop and Constant Curvature Chutes
Various combinations of drop heights, h, and corresponding radii of curvature, R, to meet the
geometrical constraints of the system are examined. These arrangements are illustrated in
Fig. 8(a). For each of these combinations, the initial velocity vofor the point of contact with
the chute profile following the free fall have been determined and the velocity distribution
around the constant radius chute have been computed together with the belt wear at the feed
point. The results of this exercise are presented in Figs. 8(b) and (c)
-
8/13/2019 09 Chute Paper
12/17
TUNRA Bulk Solids AWR 9.12
(a) Chute Profiles (b) Stream Velocities
(c) Conditions at Exit End of Chute
Figure 8. Feed Through Drop Height Followed by Chute of Constant Radius R
It is interesting to observe from Fig. 8(b) that the velocities corresponding to = 45o are thesame for all chutes. Despite the wide variation in the initial velocities at the first contact
point with the curved chute sections, the velocities at discharge are almost the same varying
from 6.18 m/s for the drop of h = 4.18 m with the R = 1.0 m radius chute to v e= 6.35 m/s for
the drop h = 1.73 m with the R = 4.0 m radius chute. This is shown in Fig. 8(c) which
presents the discharge velocities, ve, belt wear Waand initial drop height, h, as functions of
chute radius R. It is evident that the smaller the chute radius, the more energy the chute
-0.5 0 0.5 1 1.5 2
0
1
2
3
4
5
R = 1 m
R = 2 m
R = 3 m
R = 4 m
VERTICALDISTANCE
(m)
HORIZONTAL DISTANCE (m)
5.5
6
6.5
7
7.5
8
8.5
9
9.5
0 10 20 30 40 50 60
R=1.0 m; h=4.18 m; Vo=9.06 m/s
R=2.0 m; h=3.36 m; Vo=8.12 m/s
R=3.0 m; h=2.54 m; Vo=7.06 m/s
R=4.0 m; h=1.73 m; Vo = 5.82 m/s
ANGULAR POSITION (deg)
VELOCITY
(m/s)
-0.5 0 0.5 1 1.5 2
0
1
2
3
4
5
R = 1 m
R = 2 m
R = 3 m
R = 4 m
VERTICALDISTANCE
(m)
HORIZONTAL DISTANCE (m)
5.5
6
6.5
7
7.5
8
8.5
9
9.5
0 10 20 30 40 50 60
R=1.0 m; h=4.18 m; Vo=9.06 m/s
R=2.0 m; h=3.36 m; Vo=8.12 m/s
R=3.0 m; h=2.54 m; Vo=7.06 m/s
R=4.0 m; h=1.73 m; Vo = 5.82 m/s
ANGULAR POSITION (deg)
VELOCITY
(m/s)
1
2
3
4
5
6
6.15
6.2
6.25
6.3
6.35
6.4
0.5 1 1.5 2 2.5 3 3.5 4 4.5
Wa (kPa m/s)
h (m)
Ve (m/s)WEARATFEEDPOINTWa(kPam/s)
INITIALDROPHEIG
HTh(m)
EXITVELOCITY
Ve(m/s)
CHUTE RADIUS OF CURVATURE R (m)
1
2
3
4
5
6
6.15
6.2
6.25
6.3
6.35
6.4
0.5 1 1.5 2 2.5 3 3.5 4 4.5
Wa (kPa m/s)
h (m)
Ve (m/s)WEARATFEEDPOINTWa(kPam/s)
INITIALDROPHEIG
HTh(m)
EXITVELOCITY
Ve(m/s)
CHUTE RADIUS OF CURVATURE R (m)
-
8/13/2019 09 Chute Paper
13/17
TUNRA Bulk Solids AWR 9.13
absorbs and this implies greater wear of the chute surface. The best performance is obtained
with a smaller drop height and larger chute radius.
Constant Curvature and Parabolic Chute Profiles
The example discussed in the previous section is again considered in this case, a comparisonis made between a chute of constant curvature and a chute of parabolic geometry. The coal
is allowed to drop a distance of h = 1.73 m before coming into contact with each chute, the
velocity of initial chute contact being 5.82 m/s. The constant curvature chute has a radius of
R = 4.0 m. The total drop height is HT = 5.0 m and the cut off angle o= 55o. The equation
of the parabolic chute is
y = C x2 where C = 0.218 (34)
This value of C satisfies the cut-off condition of y'(x) = tan(55o) corresponding to x = 3.27 m
which is based on HT= 5.0 m. Substituting y'(x) = 2 C x, y"(x) = 2C and eas defined byequation (11) into equations (7) and (8) and solving to obtain x and y as functions of x. The
velocity v = x2+ y2 is then obtained.
(a) Chute Profiles (b) Velocity Profiles
Figure 9. Comparison of Constant Radius and Parabolic Chutes
The results are presented in Fig. 9. Fig. 9(a) compares the chute profiles, while Fig. 9(b)
presents the velocity profiles. The constant curvature chute shows that the velocity increases
to a maximum and then decreases as the coal is subjected to retardation. On the other hand,
the parabolic chute shows the velocity increasing steadily approaching a maximum value
asymptotic value towards the cut-off point. This indicates that the coal is being accelerated
over the entire chute. The velocity distribution for the parabolic chute is more favourable
than for the constant radius chute. This is because of the increasing radius of curvature of theparabolic chute as given by
0 0.5 1 1.5 2 2.50
0.5
1
1.5
2
2.5
3
3.5
Const Radius Chute
Parabolic Chute
COORDINATE y (m)
COORDINATE
x(m)
5.5
6
6.5
7
0 0.5 1 1.5 2 2.5 3 3.5
v (m/s) for Parabolic Chutev (m/s) for Const Radius Chute
VERTICAL COORDINATE POSITION x (m)
STREAMVELOCIT
Y
v(m/s)
0 0.5 1 1.5 2 2.50
0.5
1
1.5
2
2.5
3
3.5
Const Radius Chute
Parabolic Chute
COORDINATE y (m)
COORDINATE
x(m)
5.5
6
6.5
7
0 0.5 1 1.5 2 2.5 3 3.5
v (m/s) for Parabolic Chutev (m/s) for Const Radius Chute
VERTICAL COORDINATE POSITION x (m)
STREAMVELOCIT
Y
v(m/s)
-
8/13/2019 09 Chute Paper
14/17
TUNRA Bulk Solids AWR 9.14
R =1
2C[1 + (2 C x)2 ]1.5 (35)
The energy loss has a more favourable distribution for the parabolic chute profile as is the
chute wear. The non-dimensional chute wear profiles determined in accordance withequation (26) are plotted in Fig. 10. The exit velocity for the parabolic chute is ve= 6.37 m/s
which is almost identical with ve= 6.35 m/s for the constant curvature chute.
Figure 10. Non-Dimensional Wear Profiles for Constant Radius and Parabolic Chutes
8. Discussion
The foregoing examples may be examined in terms of the exit velocity vedetermined from
the energy and frictional work relationship. For the system of Fig. 3, veis given by
ve = {[vfo2 + 2 g HT] - [2 g eye)] [2 e
o
xe
x2y" dx ]}0.5 (36)
where vfo= initial vertical velocity of bulk solid discharging from feederye = horizontal coordinate of curved chute at exit point
The first term in square brackets of equation (36) depends on v foand HT, which are the same
for all chutes considered. The second term in square brackets depends on the horizontal exit
coordinate yewhich, in turn, depends on the chute profile and cut-off angle e. The latter isthe same for all chutes considered. The last term containing the integral depends on the
vertical component of the chute velocity, x, and chute curvature term y". Despite the wide
variation of the chute profiles in the examples considered, there was little variation in the
final exit velocity ve.
0.8
1
1.2
1.4
1.6
1.8
2
0 0.5 1 1.5 2 2.5 3 3.5
NWR for Parabolic Chute
NWR for Const. Radius Chute
VERTICAL COORDINATE POSITION x (m)
ABRASIVEWEARPARAM
ETER
NWR(M/S^2
Initial Velocity = 5.82 m/s
0.8
1
1.2
1.4
1.6
1.8
2
0 0.5 1 1.5 2 2.5 3 3.50.8
1
1.2
1.4
1.6
1.8
2
0 0.5 1 1.5 2 2.5 3 3.5
NWR for Parabolic Chute
NWR for Const. Radius Chute
VERTICAL COORDINATE POSITION x (m)
ABRASIVEWEARPARAM
ETER
NWR(M/S^2
Initial Velocity = 5.82 m/s
-
8/13/2019 09 Chute Paper
15/17
TUNRA Bulk Solids AWR 9.15
While this paper has concentrated on chutes of specified geometrical form, it is possible to
determine the required chute profile y(x) to maximise either the exit velocity or horizontal
component of the exit velocity or, in other cases, to minimise the transit time. Analytical
methods, such as those based on the calculus of variations, as well as numerical procedures
may be used to obtain solutions in such cases. Examples of research dealing with chute
optimisation are presented in Refs [5- 7]
9. References
1. Roberts A.W. (1969) An Investigation of the Gravity Flow of Non-cohesive GranularMaterials through Discharge Chutes. Transactions of ASME., Jnl. of Eng. in Industry, Vol.
91, Series B, No. 2,pp 373-381
2. Roberts A.W. and Scott O.J. (1981) Flow of Bulk Solids through Transfer Chutes of
Variable Geometry and Profile. Bulk Solids Handling, Vol. 1, No. 4, pp 715.-727
3. Parbery R.D. and Roberts A.W. (1986) On Equivalent Friction for the Accelerated Flowof Granular Materials in Chutes. Powder Technology, Vol 48pp 75-79
4. Roberts AW and Wiche S.J. (1999) Interrelation Between Feed Chute Geometry and
Conveyor Belt Wear. Bulk Solids Handling, Vol. 19 No.1pp 35-39
5. Charlton W.H. and Roberts A.W. (1970) Chute Profile for Maximum Exit Velocity in
Gravity Flow of Granular Materials.Jnl. Agric. Engng. Res., Vol. 15. pp 292-294
6. Charlton W.H., Chiarella C.and Roberts A.W. (1975) Gravity Flow of Granular Materials
in Chutes: Optimising Flow Properties. Jnl. Agric. Engng. Res., Vol. 20,pp. 39-45.
7. Chiarella C., Charlton W.H. and Roberts A.W. (1975) Optimum Chute Profiles in GravityFlow of Granular Materials: A Discrete Segment Solution Method: Transactions of
ASME., Jnl. of Eng. in Industry, Vol. 97, Series B, No. 1,pp 10-13
-
8/13/2019 09 Chute Paper
16/17
-
8/13/2019 09 Chute Paper
17/17
TUNRA Bulk Solids AWR 9 17
b Friction coefficient between bulk solid and belt surfacee Equivalent friction factor Chute slope angle measured from the verticalo Initial chute slope angle