06e product catalog - hot runner | hot runner systems ...€¦ · master language is english for a...
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S t a b i l i z e y o u r P r o c e s s
H O T R U N N E R T E C H N O L O G Y
06E Product CatalogT h r e a d e d N o z z l e s H o t R u n n e r S e r i e s
CAT-10-0010_EN-Rev12 EN 05 / 2020
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H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV12
© 2020 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
-2-
E (length)E = 15, 45, 65, 85
Custom length 45 - 235
Ø6
37L
F10
Ø6 Ø9
15 *
E
Ø40Ø24,1
IB24
0 6M
od
Thrust pad selection Inlet bushing
*min.10 1) For a specific application, please consult Synventive
Hot Runner System - Thrust Pad Manifold
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H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV12
© 2020 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
-3-
Gate Cooling Required
Tip face must contact plastic
L(mm)
Heater zone power (Watt) L(mm)
Heater zone power (Watt)Power1 Power 1
One control area (thermocouple)Standard lengths
One control area (thermocouple)Custom lengths
60 125 W >60-<80 125 W70 125 W >80-<100 139 W80 139 W >100-<120 159 W90 139 W >120-<140 179 W100 159 W >140-<180 199 W110 159 W >180-<200 239 W120 179 W >200-220 259 W130 179 W140 199 W160 199 W180 219 W200 239 W
Nozzle Lengths
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H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV12
© 2020 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
-4-
PNC3008B PNC4508B (pneumatic)
PB4008 (pneumatic)
HB2508 (hydraulic)
PNC3008BPressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces:424 N / 848 N
PNC4508BPressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces:954 N / 1908 N
PB4008Pressure range: 6 - 12 bar (87 - 174 psi)Min/Max Close Forces:754 N / 1508 N
HB2508Pressure range: 40 - 60 bar (600 - 870 psi)Min/Max Close Forces:1963 N / 2945 N
Available features: ♦ Position Sensor ♦ SynCool®
Available features: ♦ Position Sensor ♦ SynCool®
Electric actuators are also available for the 06E nozzle. See the actuator catalog CAT-03-0001_EN-REV##
Available Actuators
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H O T R U N N E R T E C H N O L O G Y
06E System Information
-5-
CAT-10-0010_EN-REV12
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable
Master Language is English For a specific application, please consult Synventive
© 2020 Synventive Molding Solutions All rights reserved. Errors and omissions excepted.
Preferred Available Not Available
VSP Valve Gate - Straight Pin - Plunged Through
Tip Style DescriptionDt = Ø6
F = 0, 6, ModH = 1.6
Standard
VSW Valve Gate - Straight Pin - Blind
Tip Style DescriptionDt = Ø9
H = 0.8 H = 1.2 H = 1.6
Standard
Nozzle Tip Styles
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H O T R U N N E R T E C H N O L O G Y
06E System Information
-6-
CAT-10-0010_EN-REV12
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable
Master Language is English For a specific application, please consult Synventive
© 2020 Synventive Molding Solutions All rights reserved. Errors and omissions excepted.
Preferred Available Not Available
TTP Thermal Gate – Torpedo - Plunged Through
Tip Style DescriptionDt = Ø6
F = 0, 6, ModH = 0.8 H = 1.2 H = 1.6
Standard
TTW Thermal Gate – Torpedo - Blind
Tip Style DescriptionDt = Ø9
H = 0.8 H = 1.2 H = 1.6
Standard
TNK Thermal Gate – Full Flow - Plunged Through
Tip Style DescriptionDt = Ø6 / Mod Dt = 5-6
F = 6, Mod F = 0-6H = 1.2 Mod 1,4 H = 1.6 Mod 1,8 H = 2.0
Standard(cold runner applications)
TTK Thermal Gate – Torpedo - K
Tip Style DescriptionDt = Ø6 / Mod Dt = 5-6
F = 6, Mod F = 0-6H = 1.2 Mod 1,4 H = 1.6 Mod 1,8 H = 2.0
Standard(cold runner applications, semi crystalline materials)
TPK Thermal Gate – Full Flow - K
Tip Style DescriptionDt = Ø6 / Mod Dt = 5-6
F = 6, Mod F = 0-6H = 1.2 Mod 1,4 H = 1.6 Mod 1,8 H = 2.0
Standard(cold runner applications)
Nozzle Tip Styles
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H O T R U N N E R T E C H N O L O G Y
06E System Information
-7-
CAT-10-0010_EN-REV12
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.H = Gate orifice diameter, F = Tip extension, Dt = Tip Diameter, Mod = Modifiable
Master Language is English For a specific application, please consult Synventive
© 2020 Synventive Molding Solutions All rights reserved. Errors and omissions excepted.
Preferred Available Not Available
Part DescriptionF = 0, 6, Mod
H=0.8 H=1.2 H=1.6
WI-VSW Wear Insert
WI-TTW
Wear Insert(without Dimple)
F = 0
Wear Insert(with Dimple)
Wear Inserts
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H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV12
© 2020 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
-8-
Nozzle Tip Cutout Dimensions
VSP, TTP, TNK, TTK, TPK- Nozzle tip cutout dimensions
Ø20
0
F ma
x. ( 6
) L +
0,05
B
+0,010 0
Ra 0.
8
R2
Ø6
A = ###°
A B C
100° 1,2 7,1
120° 3,2 7,24
C
TPKTTK
VSPTTPTNK
+ 0,10 0
Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.
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H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV12
© 2020 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
-9-
VSW - Nozzle tip cutout dimensions
ØH
0.8
1.2
1.6
-0,02# =
Ø20 Ø11,536
Ø9 +0,010 0
0- 0,05
Ø3,38
0
3 4,75 5
7,44
L ±0,0
5
30°
120°
100° + 2° 0°
+ 0,10 0
+ 0,10 0
+ 0,10 0
+ 0,10
0
R0,5
R max.0,2
R1
R1
X
X
A
ØH
Ø2 +0,05 0
0
0,5 ±0,05
#
Ra 0,
8
Ø 0,01 BH6 +0,006 0 ( )
(1,8 )
At the area of the nozzle gate replaceable, hardened (52 +2/-1 HRC) 1.inserts are recommended by Synventive.
To avoid a deformation at the gate the space to move freely has to be checked at hot condition.
4.
Radius/chamfer at the front of the valve pin shall not be removed. 2.Synventive recommends that the gate area geometry is 3.manufactured by grinding and not EDM with a surface quality of Ra0,4
Nozzle Tip Cutout Dimensions
Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.
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H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV12
© 2020 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
-10-
TTW - Nozzle tip cutout dimensions
Ø 0,02 A
At the area of the nozzle gate replaceable, hardened (52 +2/-1HRC) 1.inserts are recommended by Synventive.Synventive recommends that the gate area geometry is 2.manufactured by grinding and not EDM with a surface quality of Ra0,8
ØH R L1 D1 LR
0.8 1.65 0.81 2.33 1.98
1.2 1.53 0.53 2.17 1.62
1.6 1.5 0.31 2.12 1.37
-0,02# =
Ø20 + 0,10 0
Ø11,536
Ø4,46
Ø9
R0,5 +0,
10
0
80°
R max.0,2
30°
0 1,3 3 0
- 0,10
0- 0,05
4,75 5
+ 0,10 0
+2° 0°
+0,10 0
7,44
L ±0,0
5
120°
R1
R1
X
ØH
Ø3
90°
0 0,05 0
-0,02 L1
D1
R
L R
X
#
Ø 0,01 B
+0,010 0
Nozzle Tip Cutout Dimensions
Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.
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H O T R U N N E R T E C H N O L O G Y
06E System Information
Illustrations simplified, schematically drawn and not to scale. All dimensions in mm.
CAT-10-0010_EN-REV12
© 2020 Synventive Molding Solutions. All rights reserved. Errors and omissions excepted.
Master Language is English For a specific application, please consult Synventive
-11-
WI-VSW, WI-TTW - Wear insert cutout dimensions
# =
+0,10 0
+0,010 0
+ 0.05
0
0- 0.05
±0.01
+1° 0°
±0,10
±0
.05
0,01 A
A A
A-A
+0,10 0
-0,02
Ø20
01,22,932
467,155
Ø12
Ø16
120°
0,5 x 45°
R0,3
120°
L
Ø6
F0 #
Ra 0
,8
A
7,25
R4R4
Wear Insert Cutout Dimensions
Dimensions for reference only. Reference system drawing for complete dimensions prior to machining gate detail in mold.
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www.synventive.com
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EuropeSynventive Molding Solutions GmbHHeimrodstr. 1064625 Bensheim, GermanyTel.: +49 (0) 6251 / 9332-0Fax: +49 (0) 6251 / 9332-90E-Mail: [email protected]
AsiaSynventive Molding Solutions (Suzhou) Co.Ltd.12B Gang Tian Industrial SquareSuzhou Industrial Park, China 215021Tel.: +86 512 6283 8870Fax: +86 512 6283 8890E-Mail: [email protected]
CAT-10-0010_EN-REV12 2020 May 04© 2020 Synventive Molding Solutions DTP: KA