05+garment inspection

8/22/2019 05+Garment Inspection

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Garment Inspection


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Visual InspectionGeneral appearance and make-up

Measurements

Manufacturing defects

Marking, Packing-material and Mode of packing

Drawing of sample for testing


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Offering of the material:

The material can be offered either in loose or

packed condition.

Lot Size:A maximum of 10,000 units can be offered forInspection.In the customized Inspectionscheme,The Lot size shall be as per theCustomer protocol and/or as specified in theirScheme.


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Sampling plan: For visual Inspection:

Sampling Plan for Packages: Select at random 10% of the

packages subject to a minimum of 2 and maximum of 10, usingrandom table (Annexure I) for one definite type of

quality/product. In case of mixed quality/product, the

selections of packages need not be in accordance with the

random table.

More number of packages shall be opened to cover the sample

size, all the products, quality, style, size, design / colour etc.

Sampling Plan for units: The sample size for visual Inspection

from the selected packages or from the lot offered in loose

condition shall be arrived as per the Tables 1 and 2-A of ISO

2859-1: 1999 (E) General Inspection Level II.

The sample selected shall cover all products, quality,

design/colour, style, size, etc. representing the Lot.


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Inspection for Measurements and Make-up: In case of approved sample, the sample selected for

Inspection shall be compared with the approved

sample/s for characteristics specified by the client.

Minimum of 3 units in each size shall be selected

product-wise for measurement and make-up from the

samples so selected.


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Measurement - RMG


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Criteria for Visual Inspection:

Reckoning of flaws/defects of the Garments

shall be carried out as per clients specified

requirements.

Depending upon the magnitude of the defect,

the defects are classified as major or minor.


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Various Garment Defects1. Fabric Defects:

Slub, Gout, Knot, colored flecks, Broken filaments, Bar, Slubby

weft, Weft crack, Broken pattern. Float, Oil or other stain, Missing/

Loose/ Tight / Broken ends or picks ,Defective piles/raising ,

Processing defect , Any other fabric defect .

2. Fabrication Defects:

2.1 Component and assemblyDefects :Wrong grain line,

Component part omitted or not as specified , Component parttwisted, distorted, pleated, tight or loose , Assymetricity between

shoulder seam (right & left) or collar tops or sleeves and the like.


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2.2 Seams and stitching Defects:

Missed stitching (except hem), Open seam on hems, Open seam onother than hems , Thread break not backstitched , Seam puckered or

twisted etc.2.3 Shade, Colour and Colour combinations :

Parts shaded or off shaded , Fuzziness (Hairiness) , Missing colouretc.

2.4 Labels or Tags :Wrong , Insecurely attached/ Misplaced etc.

2.5 Pocket Defects:

Improper location , Poorly shaped/ Crookedly set/ Not of specified

size and shape , Not laying flat , Not back tacked/ bar tacked etc.2.6 Pressing :

Burned or scorched , Stretched or distorted , Improper pressing orfolding etc.


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2.7 Buttons and button holes/ Zipper/ Velcro/ Press stud/ Hooks/

Trimmings/ Accessories :

Not aligned , Closures Missing , Incomplete/Insecurely sewn/not

properly locked , Not of specified size, type or colour

2.8 Embroidery/ Embellishment :

Missing/ misplaced/ off shade/damaged, etc.

2.9 Miscellaneous Defects :Hole, Cut or Tear , Any other defect not specified above etc.


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FABRICATION/MAKE UP DEFECTS

o Size variation

o Cutting Defects

o Stitching Defectso Misalignment of parts

o Nonalignment of Button

&Buttonholes

Label Defect

Wrong tag/Sticker

DefectiveEmbellishment

Embroidery Defects

Defective packing

C i i f f i i


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Criteria for Defective Piece:

Unless otherwise specified by the client the units shall

be considered defective for any of the followingreason: -

Deviation in the measurements that is beyond the

permissible tolerance limit as specified.

Deviations or absence of any of the make up

requirements such as color, design, style, trims and

accessories, labels, tags, sticker, bar-codes, packing

specification, etc.

Presence of more than two minor flaws.

Presence of one major flaw.

Any other defects, which make the piece unsuitable for

the purpose


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Rejection Criteria:If the Inspection is done in concurrence with clients specified

requirements, criteria for rejection of the material shall be as

stipulated by the client.

In absence of any specified requirement, the lot shall be

rejected for any of the following reason: -

a. General appearance

Based on the professional judgment, if the general appearances

of the garment covering aspects like unevenness of yarn,

kittiness, nepiness, reediness, feel, finish or make-up appears

to be poor.

b. Make-up

If more than 3 units are defectives due to make-up

c. Measurements

If more than 2 units are defective due to measurements.


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d. Defectives

As per the Table 2-A - Single Sampling Plan for

Normal Inspection (master table) at AQL 4.0 fordefectives (including make-up and measurements

defectives).

e. Marking, Packing-material and Mode of

packing:If the marking, Packing-material and Mode of

packing are not up to the mark as per the specified

requirements.

Permissible Tolerances:

The client shall specify the permissible tolerances

limits


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Broken Stitches - Needle Cutting

Where the thread is being broken where one seam crosses another

seam (ex: bar tacks on top of waistband stitching, seat seam on topof riser seam) resulting in stitch failure.


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Broken Stitches:Where thread on the stitch line is broken during stone-washing, sand

blasting, hand sanding, etc. Broken stitches must be repaired by restitching over the top of the stitch-line


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Unraveling Seams:

Generally occurs on 401 chain stitch seams where either the stitch

has been broken or a skipped stitch has occurred. This will cause

seam failure unless the seam is Re stitched.


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Restitched SeamsWhere there is a "splice" on the stitch line. If this occurs on

Topstitching, then the seam does not appear to be 1st quality

merchandise. Caused by:

Thread breaks or thread run-out during sewing; or

Cut or broken stitches during a subsequent treatment of the finished

product (I.e., stone washing).


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Twisted Legs:

Is where the side seam twists around to the front of the pant and

distorts the appearance of the jeans.


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Seam Puckering Defect


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Uneven Button Hole


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Uneven Bottoms


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Poor / Loose Stitching


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Miss Match at Seam


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Uneven Zipper- not covered completely


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Criteria for Rejection : General appearance

Make-up

Measurements

Defectives

Marking, Packing-material and Mode of packing,

Deviation in the measurements that is beyond the permissibletolerance limit as specified.

Deviations or absence of any of the make up requirements suchas color, design, style, trims and accessories, labels, tags,sticker, bar-codes, packing specification, etc.

Presence of minor flaws more than specified by clients. Presence of major flaws more than specified by clients.

Any other defects, which make the piece unsuitable for thepurpose.

05+garment inspection

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