047 dalhousie-university fsaem iad124

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Page 1: 047 Dalhousie-University FSAEM IAD124

APPENDIX B-2

2012 FSAE™ IMPACT ATTENUATOR DATA REPORT – Page 1 of 3

This form must be completed and submitted by all teams no later than the date specified in the Action

Deadlines on specific event website. The FSAE Technical Committee will review all submissions which

deviate from the FSAE® rules and reply with a decision about the requested deviation. All requests will have a

confirmation of receipt sent to the team. Impact Attenuator Data (IAD) and supporting calculations must be

submitted electronically in Adobe Acrobat Format (*.pdf). The submissions must be named as follows:

schoolname_IAD.pdf using the complete school name. Submit the IAD report as instructed on the event

website. For Michigan and California events submit through fsaeonline.com.

*In the event that the FSAE Technical Committee requests additional information or calculations, teams have

one week from the date of the request to submit the requested information or ask for a deadline extension.

University Name: _Dalhousie University_ Car Number(s) & Event(s): 47, Michigan 2012

Team Contact: ____Nick Murray________ E-mail Address: [email protected]__________

Faculty Advisor: ___Julio Militzer_______ E-mail Address:[email protected]_____

Material(s) Used Aluminum Honeycomb

Description of form/shape 5052 3-3/16” - 200 mm x 200 mm x 100 mm

IA to Anti-Intrusion Plate

mounting method LOCTITE – E-120HP Hysol Epoxy Adhesive

Anti-Intrusion Plate to Front

Bulkhead mounting method 4x8 mm Grade 8.8 bolts

Peak deceleration (<= 40 g's) 17.595 g’s

Average deceleration (<= 20 g's) 15.2138 g’s

Figure 1: Force-Displacement Curve (dynamic tests must show displacement during collision and after the point

v=0 and until force becomes = 0)

ATTACH PROOF OF EQUIVALENCY

TECHNICAL COMMITTEE DECISION/COMMENTS

_______________________________________________________________________________________

Approved by__________________________________________ Date_____________

NOTE: THIS FORM AND THE APPROVED COPY OF THE SUBMISSION MUST BE PRESENTED

AT TECHNICAL INSPECTION AT EVERY FORMULA SAE EVENT ENTERED

0

10

20

30

40

50

60

0.0

6.7

13

.4

20

.2

26

.9

33

.6

40

.3

47

.0

53

.7

60

.5

67

.2

73

.9

80

.6

87

.3

94

.0

10

0.8

10

7.5

11

4.2

12

0.9

12

7.6

13

4.3

14

1.1

14

7.8

15

4.5

16

1.2

16

7.9

Load

(kN

)

Position (mm)

Load [kN] vs Position [mm]

Load [kN]

Page 2: 047 Dalhousie-University FSAEM IAD124

APPENDIX B-2

2012 FSAE™ IMPACT ATTENUATOR DATA REPORT – Page 2 of 3

University Name: Dalhousie University Car Number(s) & Event(s): 47, Michigan 2012

Figure 2: Energy-Displacement Curve (dynamic tests must show displacement during collision and after the

point v=0)

Figure 3: Attenuator as Constructed Figure 4: Attenuator after Impact

Energy Absorbed (J):

Must be >= 7350 J 8378.2 J Vehicle includes front wing

in front of front bulkhead? No

IA Crushed Displacement

(mm): 170 mm crushed Wing structure included in

test? N/A

IA Post Crush Displacement -

demonstrating any return (mm): 30 mm returned Test Type: (e.g. barrier test,

drop test, quasi-static crush) Quasi-Static Crush

Test

Anti-Intrusion Plate

Deformation (mm) 15 mm (after

return)

Test Site: (must be from

approved test site list on

website for dynamic tests)

Dalhousie University

Engineering Material

Testing Lab –

Instrom™ Hydraulic

Press

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

0.0

8.3

16

.5

24

.8

33

.1

41

.3

49

.6

57

.9

66

.1

74

.4

82

.7

90

.9

99

.2

10

7.5

11

5.7

12

4.0

13

2.3

14

0.5

14

8.8

15

7.1

16

5.3

Ene

rgy

Ab

sorb

ed

(J)

Position (mm)

Energy Absorbed [J] vs Position [mm]

Energy Absorbed [J]

Page 3: 047 Dalhousie-University FSAEM IAD124

APPENDIX B-2

2012 FSAE™ IMPACT ATTENTUATOR DATA REPORT – Page 3 of 3

University Name: Dalhousie University Car Number(s) & Event(s): 47, Michigan 2012

Figure 5: Design Drawings

Length (fore/aft direction): ___200__ mm (>=200mm)

Width (lateral direction): ___200__ mm (>=200mm)

Height (vertical direction): ___100__ mm (>=100mm)

Attenuator is at least 200mm wide by 100mm high for at least 200mm: Yes

Attach additional information below this point and/or on additional sheets

Test schematic, photos of test, design report including reasons for selection and advantages/disadvantages, etc.

Additional information shall be kept concise and relevant.

Page 4: 047 Dalhousie-University FSAEM IAD124

Test Photos:

Impact attenuator before, during and after the crush test.

Showing maximum deflection of anti-intrusion plate less than one inch.

Design Selection: One of the main design goals for this year’s FSAE car was to make many of the components lighter and more effective than the previous year’s designs. This includes the impact attenuator, where the weight has been reduced by more than 20% and the space occupied has been reduced by more than 60%. This reduction in size also allows more flexibility in the design of the nose cone. In addition to being lighter and smaller, this year’s impact attenuator absorbed more energy than last year’s, ultimately making the car safer while staying within the parameters required by FSAE rules and regulations.