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    52 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 1, JANUARY 2008

    Multicarrier PWM With DC-Link Ripple FeedforwardCompensation for Multilevel Inverters

    Samir Kouro , Student Member, IEEE, Pablo Lezana , Member, IEEE, Mauricio Angulo, andJos Rodrguez, Senior Member, IEEE

    AbstractLike most power converter topologies, multilevel in-verters are controlled with modulation techniques that are concep-tually based on nonlinear waveform synthesis assuming constantdc-link voltages. However, real applications have load and supplydependent dc-links that usually present important low frequencyripple, which is also modulated and transmitted to the load, gen-erating undesirable low frequency voltage and current distortion.This paper introduces a simple but effective dc-link ripple feed-forward strategy into traditional carrier-based modulation tech-niques. The dc-link ripples are measured and used to modify thecarriers or the reference directly in the modulation stage. Simula-tion and experimental results show the accuracy of the proposedmethod, eliminating low order harmonics in the load current.

    Index TermsDC-link ripple, feedforward, multicarrier PWM,multilevel inverters.

    I. INTRODUCTION

    MULTILEVEL inverters have many attractive features likehigh voltage capability, reduced common mode voltages,

    near sinusoidal outputs, low s and smaller or even nooutput filter, making them suitable for high power applications[1]. The most used topologies are the neutral point clamped [2],

    flying capacitor [3][5] and the cascaded H-bridge inverter [6],[7], shown in Fig. 1. They are mainly controlled with sinusoidalPWM extended to multiple carrier arrangements of two types:level shifted (LS-PWM), also known as phase disposition, andphase shifted (PS-PWM) [8][10] as shown in Fig. 2. Other es-tablished modulation methods include the multilevel extensionof space vector modulation (SVM) [11], [12], multilevel selec-tive harmonic elimination [13][15] and multilevel space vectorcontrol [16]. The last two methods are used for lower switchingfrequency applications.

    These modulation techniques are conceptually conceived as-suming a constant dc-link fed inverter. However, in real ap-plications, the capacitor voltage presents a considerable ripple,

    that depends on the rectifier and inverter topologies (if they aresingle or three phase, regenerative or nonregenerative, etc.), the

    Manuscript received February 6, 2007; revised May 1, 2007. This work wassupported in part by the Chilean National Fund of Scientific and TechnologicalDevelopment (FONDECYT), under Grant 1060423 and in part by the IndustrialElectronics and Mechatronics Millenium Science Nucleus of the UniversidadTcnica Federico Santa Mara. Recommended for publication by B. Wu.

    S. Kouro and J. Rodrguez are with the Electronics Engineering Department,Universidad Tcnica Federico Santa Mara, Valparaso, Chile (e-mail: [email protected]; [email protected]).

    P. Lezana and M. Angulo are with the Electrical Engineering Department,Universidad Tcnica Federico Santa Mara, Valparaso, Chile (e-mail: [email protected]; [email protected]).

    Digital Object Identifier 10.1109/TPEL.2007.911834

    Fig. 1. Multilevel inverter topologies: (a) neutral point clamped, (b) flying ca-pacitor, (c) cascaded H-bridge.

    Fig. 2. Multilevel inverter multicarrier based PWM methods.

    capacitor design, the type of load and the operating conditions[17], [18]. The ripple becomes important when feeding non-linear loads, or when the dc-link is fed by a front end rectifierconnected to a weak or unbalanced ac network. This low fre-quency ripple is then transmitted to the load due to the low-passnature of the load (and of the possibly added output filter), only

    rejecting the high frequency components generated by the car-riers. This low frequency distortion cannot be corrected in openloop applications (they will appear in the load current), andcould somehow be compensated by the controllers in closedloop applications, if properly tuned. These problems have beenaddressed for two level inverters and other classic topologiesand modulations [19][23].

    In this paper, an adaption is developed to address this is-sues for multilevel inverters. The proposed method is basedon a dc-link voltage measurement, which is fed-forward andconsidered in the modulation strategy. The carriers are mod-ified according to the dc-link fluctuation to maintain the lin-earity of the modulator, compensating the low frequency har-

    monics in advance. The feed-forward strategy is adapted for

    0885-8993/$25.00 2007 IEEE

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    KOURO et al.: MULTICARRIER PWM WITH DC-LINK RIPPLE FEEDFORWARD COMPENSATION 53

    Fig. 3. Typical multilevel inverter operation: (a) output voltage, (b) outputvoltage spectrum, and (c) load current.

    both LS-PWM and PS-PWM. Simulation and experimental re-

    sults are presented and compared to the traditional modulation

    techniques. Results show that the proposed method achieves

    dc-link ripple rejection and no low order harmonics are trans-

    mitted to the load.

    The proposed method can be useful for high power open-loop

    applications, where at high load conditions or grid disturbances,

    high dc-link ripple components may produce important low har-

    monic current distortion in the load, affecting the system opera-

    tion (fans, pumps and conveyors). Also some closed loop appli-

    cations with non conventional controllers, like model predictive

    control, are sensitive to model parameter changes or model er-

    rors. In this case, the inner modulation loop will be closer to the

    constant dc-link model assumption, without affecting the pre-

    dictive controller. Some applications in medicine and commu-

    nications that employ high power sources are very strict in re-

    lation of harmonic content due to EMI, this could be also an

    application field for the proposed method.

    II. PROBLEM OVERVIEW

    A typical multilevel inverter output voltage is shown in

    Fig. 3(a). Note how the 9-level stepped waveform presents

    low frequency oscillations, which are specially significant at

    the peak values, where more current is demanded from thedc-link capacitors. This ripple depends on many factors, among

    them: the source input frequency, inverter output frequency,

    dc-link capacitance, rectifier topology (single or three-phase,

    controlled or non controlled, regenerative or non regenerative,

    etc.) and load type (linear or non-linear).

    The low frequency ripple can be more clearly appreciated

    in the output voltage spectrum shown in Fig. 3(b). Since the

    ripple harmonics are very close to the fundamental frequency,they are not filtered by the load, and they make the output filter

    design difficult if one is used. Therefore this harmonic content

    will be present in the load current, as shown in Fig. 3(c). In

    addition the varying dc-link voltages eliminate the linearity of

    the modulation producing a fundamental component mean value

    error.

    If the inverter is used in closed loop applications, the loop

    controller can compensate this perturbation, if properly tuned.

    However a feedforward compensation is more effective and

    does not impose restrictions on the outer-loop bandwidth. For

    open loop applications a feedforward strategy is necessary.

    III. PROPOSED CONTROL METHODS

    In this section a dc-link ripple feedforward strategy is derived

    for the multicarrier based PWM methods classified in Fig. 2.They will be explained considering the typically associated mul-

    tilevel inverter topology for each method.

    A. Modified Phase Shifted PWM (PS-PWM)

    Normally, PS-PWM is used with cascaded H-bridge (CHB)

    and flying capacitor (FC) inverters, since each cell is modulatedindependently using sinusoidal unipolar PWM and bipolar

    PWM, respectively, providing an even power distribution

    among the cells. A carrier phase shift of 180 for the CHB

    and of 360 for the FC is introduced across the cells togenerate the stepped multilevel output waveform with lower

    distortion (where is the number of cells). The difference

    between the phase shifts and the type of PWM (unipolar or

    bipolar) is because one CHB cell generates 3-level outputs,

    while one FC cell generates two level outputs.

    A qualitative example of PS-PWM for a particular power cell

    of a CHB inverter, with ideal dc-link ( is constant), is shown

    in Fig. 4(a). The average output voltage over one carrier cycle

    is

    (1)

    where is the output voltage of cell , and is the time

    interval, determined by the comparison between the reference

    and the carrier signals, in which the inverter generates the high

    level.

    When considering a real dc-link behavior ( is variable) the

    output will still be controlled with the same duty cycle (since the

    carrier and reference are still the same) but the output will switch

    between 0 and the real voltage level provided by the dc-link

    capacitor. This is how the dc-link ripple appears in the output

    voltage. The sum of all the power cells generates the total in-

    verter output voltage, hence all the dc-link ripples will be com-

    bined in the output, generating an important low frequency dis-tortion.

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    54 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 1, JANUARY 2008

    Fig.4. PS-PWMof power celli

    : (a)with ideal dc-link and (b)with real dc-link.

    Fig. 5. DC-link feedforward control diagram for PS-PWM.

    To correct this phenomena, the carrier signal can be modifiedaccordingly to the dc-link ripple. Since the carrier frequency

    is much higher than the harmonic content of the ripple, the

    capacitor voltage can be considered constant over one carrier

    cycle ( is constant but not necessarily equal to the theoret-ical value ). By simply measuring the capacitor voltage of

    Fig. 6. LS-PWM: (a) with ideal dc-link and (b) with real dc-link.

    Fig. 7. DC-link feedforward control diagram for LS-PWM.

    each cell , and dividing by , we obtain a normalized quan-

    tity that contains the voltage error of the dc-link

    capacitor. By multiplying to the normalized carrier, a modi-

    fied carrier signal is obtained scaled proportionally to the dc-linkfluctuation. A qualitative example of this is shown in Fig. 4(b).

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    56 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 1, JANUARY 2008

    Fig. 10. Seven-level cascaded H-bridge inverter: (a) power circuit and (b) laboratory prototype.

    Fig. 11. Experimental results (with alternative implementation) comparison of dc-link voltage of one cell, output voltage and load current for: (a) traditional

    PS-PWM and (b) proposed dc-link ripple feedforward PS-PWM.

    in continuous bands defined by the levels of the inverter (there-fore the name level shifted). Each carrier has the same frequency

    and amplitude. A single voltage reference is compared to the

    carrier arrangement, and the level associated to the carrier im-

    mediately below the reference will be generated by the con-

    verter. LS-PWM is specially used for NPC inverters, since each

    carrier can be easily associated to each switching device.

    A qualitative example of LS-PWM operating with ideal

    dc-link voltages is illustrated in Fig. 6(a). Considering real

    dc-link conditions, the same phenomena of PS-PWM appears.In order to correct this method, each carrier must be modified

    considering the two adjacent measured dc levels, since the

    output voltage will switch between those levels when the refer-

    ence crosses over and under the carrier signal. Therefore each

    carrier has to be multiplied by the associated dc-link voltage

    (previously normalized), and then added to the real lower level

    to introduce the necessary level shift [see Fig. 6(b)]. A block

    diagram with the control strategy is illustrated in Fig. 7 for

    a 5-level NPC inverter. Note that two adjacent voltage levels

    are measured, normalized, subtracted to compute the dc-link

    voltage and then multiplied to the carrier and finally added tothe corresponding offset to generate the level shift.

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    KOURO et al.: MULTICARRIER PWM WITH DC-LINK RIPPLE FEEDFORWARD COMPENSATION 57

    Fig. 12. Experimental results comparison of output voltage and load current spectrum for: (a) traditional PS-PWM and (b) proposed dc-link ripple feedforwardPS-PWM.

    C. On the Stability of the Feedforward Method

    According to classic control theory, a feedforward mecha-

    nism does not affect the stability of the original control loop.

    The only design restrictions are that the feedforward transfer

    function has to be stable, proper, and invert the disturbance

    signal [24]. Moreover, the implementation presented in this

    paper is an open loop modulation technique, where the feedfor-

    ward strategy only changes the gain of the modulator according

    to the instantaneous ripple content of the dc-link. In this case

    the feedforward function used are only arithmetical operators

    (multiplications or divisions), hence they do not affect stability

    and frequency response of the original loop. In fact, closed loop

    controllers are designed considering constant dc-links, thus, thefeedforward compensation makes this theoretical assumption

    more real in practice, so that the stability and frequency re-

    sponse of the control system is closer to the theoretical design.

    IV. SIMULATION

    Simulation results for a 9-level inverter with the modifiedPS-PWM and LS-PWM are presented in Fig. 8(a) and (b), re-

    spectively. A 30 Hz output voltage reference with a modula-

    tion index of 0.95 was compared to the online corrected carrier

    arrangements (in the PS-PWM case only the positive carriers

    of the four cells are illustrated). Note how the carrier signals

    present low frequency ripple introduced by the dc-link feedfor-

    ward strategies. The output voltages have duty cycles that com-pensate the dc-link variations, this can be more effectively ap-

    preciated in their respective spectra, where no low frequency

    components are present in comparison to the traditional result

    shown in Fig. 3. In addition, not only dc-link ripple is rejected,

    but also the fundamental component is exactly generated with

    an error of approximately 0.04% in both cases (it appears trun-

    cated in the voltage spectrum, due to the scale selected to high-

    light the harmonic content). Finally, it can be observed that the

    load currents are completely sinusoidal without low frequency

    distortion.

    V. ALTERNATIVE IMPLEMENTATION APPROACH

    Considering that usually carriers and modulators are alreadyavailable in DSP control boards, and that the PWM strategies

    are already implemented, it is not straight forward to adapt ex-isting algorithms to introduce the multiplication of the dc-link

    measurement directly to the carrier signal. Instead, by inter-

    preting the proposed solution in an inverse way, by modifying

    the reference signal, the same feedforward mechanism can be

    performed leading to a much simpler implementation of the pro-

    posed method. This can be achieved by dividing the reference

    with the feedforward values instead of multiplying the corre-

    sponding carriers. The modified control diagram for PS-PWMand LS-PWM are illustrated in Fig. 9(a) and (b), respectively,

    using this alternative implementation.

    VI. EXPERIMENTAL RESULTS

    Experimental results with a 7-level cascaded H-bridge

    inverter, like the one shown in Fig. 10, were performed to

    validate theory and simulation. The traditional PS-PWM and

    the proposed feedforward strategy were implemented using

    a Dspace-DSP control board using a FPGA for the interface

    with the inverter semiconductor devices. Results for regular

    PS-PWM and the modified PS-PWM (using the alternative im-plementation) are presented in Fig. 11(a) and (b), respectively,

    to compare the improvement achieved with the feedforward

    strategy.

    The dc-link voltage of one particular power cell of the in-

    verter is shown, which delivers 1/3 of the total power to the load,

    and consequently 1/3 of the total ripple. For this experiment asmall capacitor of only 1000 is used per dc-link, to specially

    generate higher ripple. Note how traditional PS-PWM employs

    a sinusoidal reference waveform compared directly with the

    carrier signal. On the contrary, in the proposed method, the

    dc-link ripple is included in the reference signal which seems

    distorted proportionally to the ripple. Both methods generate

    similar multilevel output voltage waveforms, with the difference

    that the proposed method corrects the duty cycles accordingly to

    the dc-link ripple fluctuation, obtaining a completely sinusoidalwaveform in the load current. On the other hand, the traditional

    PS-PWM presents considerable low frequency harmonics in the

    load current transmitted from the dc-links (of all the power cells)

    through the modulation. This can be confirmed by comparingthe load current THDs shown in Fig. 11, where the feedforward

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    58 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 23, NO. 1, JANUARY 2008

    method achieves 75% lower distortion compared to the tradi-

    tional case.

    This effect can be more clearly appreciated in the frequency

    domain. The output voltage and load current spectra are shown

    in Fig. 12. It is clear that the proposed feedforward method

    rejects the low order harmonics already in the output voltage,

    leading to a pure sinusoidal load current waveform. This con-

    trasts with regular PS-PWM where the low order harmonics are

    completely transmitted to the load.

    VII. CONCLUSION

    A dc-link ripple feedforward compensation technique based

    on multicarrier PWM for multilevel inverters is presented. The

    method is adapted to level shifted and phase shifted PWM. The

    main achievements are: dc-link voltage ripple harmonics rejec-

    tion and reference fundamental component tracking.

    The compensation provided by both methods can reduce size

    in dc-link capacitors or enable load operating conditions before

    more restricted due to load current distortion. Also the outputfilter design (if used) can be relaxed, since no low frequencyharmonics are present, hence high frequency components can

    be easily filtered. The main application scope for these methodsare high power open loop powered systems.

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    Samir Kouro (S04) was born in Valdivia, Chile, in1978. He received the Engineer and M.Sc. degreesin electronics engineering from the Universidad Tc-nica Federico Santa Mara (UTFSM), Valparaso,

    Chile, in 2004, where he is currently working towardthe Ph.D. degree.

    In 2004, he joined the Electronics EngineeringDe-partment UTFSM as Research Assistant. In 2004 he

    wasdistinguished as the youngest researcher of Chilein being granted with a governmental funded research

    project (FONDECYT) as Principal Researcher. Hisresearch interests include power converters and adjustable speed drives

    Pablo Lezana (S06M07) was born in Temuco,Chile, in 1977. He received the M.Sc. and Doctordegrees from the Universidad Tcnica FedericoSanta Mara (UTFSM), Valparaso, Chile, in 2005and 2006, respectively.

    In 2007, he joined the Electrical Engineering De-partment, at UTFSM as a Researcher. His researchinterests include power converters and modern dig-ital control devices (DSPs and FPGAs).

    Mauricio Angulo was born in Osorno, Chile, in1973. He is currently working toward the ElectricalEngineering degree at the Universidad TcnicaFederico Santa Mara, Valparaiso (UTFSM), Chile.

    In 2006, he collaborated as a Research Assistantin the Electronics Engineering Department at the

    UTFSM. His research interests include powerconverter control techniques, especially multilevel

    converters and active filters

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    KOURO et al.: MULTICARRIER PWM WITH DC-LINK RIPPLE FEEDFORWARD COMPENSATION 59

    Jos Rodrguez (M81S83SM94) received theEngineer and the Dr.-Ing degrees from the Univer-sity Federico Santa Mara, Valparaso, Chile, and theUniversity of Erlangen, Germany, in 1977 and 1985,respectively, both in electrical engineering.

    He works as a Professor since 1977 at the Uni-versity Federico Santa Mara where, from 2001 to2004, he was appointed Director of the Electronics

    Engineering Department, from 2004 to 2005, heserved as Vice-Rector of academic affairs, and in2005 he was elected Rector, a position he currently

    holds. During his sabbatical leave in 1996, he was responsible for the miningdivision of Siemens Corporation in Chile. He has a large consulting experi-

    ence in the mining industry, especially in the application of large drives like

    cycloconverter-fed synchronous motors for SAG mills, high power conveyors,controlled ac drives for shovels and power quality issues. His main researchinterests include multilevel inverters, new converter topologies and adjustablespeed drives. He has directed over 40 R&D projects in the field of industrialelectronics. He has coauthored over 50 journal and 130 conference papers andcontributed with one book chapter. His research group has been recognized asone of the two centers of excellence in engineering in Chile in the years 2005and 2006.

    Prof. Rodriguez is an active Associate Editor of the IEEE Power Electronicsand Industrial Electronics Societies since 2002. He has served as Guest Editorof the IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS in four opportuni-

    ties [Special Sections on: Matrix Converters(2002), Multilevel Inverters(2002),Modern Rectifiers (2005), and High Power Drives (2007)].