033-pro for radiographic inspection.pdf

Pearl GTL Project

LINDE ENGINEERING

Contractor Project No : 5887 Shell Project No: HP-3000-QAT

Project Document Number: T- 4.250.914 Project Rev.: A Page 2 of 23

Purchase Order Number: 2MH127

N/A Tag/Item Number(s):

ASU Unit(s):

Z PCWBS:

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

D A 27.05.08 Ready for Construction FB EO AG RFC

C O 10.12.07 Issued for Company comments BR AU/MC ZG ICC

B 26.11.07 Issued for Review BR AU/MC ZG IFR

A 20.11.07 Issued for Internal Review BR AU/MC ZG IIR

Approved By

GAMA Project Rev Rev. Date Description

Prepared By

Checked By Status

No. No. ORIGINATOR

Document Title:

LINDE ENGINEERING AG PROCEDURE FOR RADIOGRAPHIC INSPECTION

Document No.

GAM PRO QAC GTL 033 D LOC470

Contractor

Gama Qatar Co. W. L. L. Org.

Code Doc. Type

Disc. Code

Geogr. Area

Seq. No

Rev. No Vendor Code

Project Document Number: T-4.250.914 Rev No: A

Doc. Title : PROCEDURE FOR RADIOGRAPHIC INSPECTION

Doc No: : GAM-PRO-QAC-GTL-033 Rev. D Date: 27.05.08

T-4.250.914 Rev. A Page 4 of 23

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TABLE OF CONTENTS

1. PURPOSE _____________________________________________________________________5 2. SCOPE ________________________________________________________________________5 3. HSSE _________________________________________________________________________5 4. REFERENCES _________________________________________________________________6 5. DEFINITIONS _________________________________________________________________6 6. RESPONSIBILITY ______________________________________________________________7 7. PROCEDURE __________________________________________________________________7

7.1. SAFETY _________________________________________________________________________7 7.2. PERSONNEL _____________________________________________________________________7 7.3. SURFACE CONDITION____________________________________________________________8 7.4. EQUIPMENT AND MATERIALS____________________________________________________8 7.5. EXPOSURE GEOMETRY __________________________________________________________9 7.6. IQI (Image Quality Indicator)_______________________________________________________10 7.7. IQI LOCATION: _________________________________________________________________10 7.8. DIRECTION OF RADIATION _____________________________________________________11 7.9. IDENTIFICATION OF IMAGES ___________________________________________________11 7.10. FILM DENSITY________________________________________________________________12 7.11. IMAGE PROCESSING__________________________________________________________12

8. ACCEPTANCE STANDARDS ____________________________________________________13 9. DOCUMENTATION ____________________________________________________________13 10. STORAGE __________________________________________________________________14 11. RADIOGRAPHIC TECHNIQUES_______________________________________________14 12. ATTACHMENTS_____________________________________________________________15



T-4.250.914 Rev. A Page 5 of 23

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1. PURPOSE The purpose of this Procedure is to clarify the Radiography inspection of piping spools, Structural & vessels at the QSGTL Pearl Project by GAMA Qatar located inside the Ras Laffan Industrial City in Qatar.

2. SCOPE This procedure describes the minimum requirements for radiographic techniques employed in the examination of longitudinal and girth welds in pipe or vessel of any steel or alloy material for thickness up to 2 inches using Ir192 / X-ray as radiation source.

Gama Radiographic Test scope (RT job and film interpretation) will be executed by approved subcontractor for PEARL GTL PROJECT. Subcontractor's NDT procedures should be submitted for approval. Gama , Linde and client have right to witness all execution and interpretation jobs for controlling the system. All requirements and techniques conform to Clients Document Specification.

All requirement and techniques conform as a minimum to the A.S.M.E. Boiler and Pressure Vessel Code Section V Article 2.

3. HSSE All works shall be in compliance with the State of Qatar laws and regulations, Ras Laffan

Industrial City and International standards, codes, LINDE ENGINEERING AG and QSGTL and/or its PMC requirements and instructions.

In addition all employees and GAMA subcontractor employees on site will have through LINDE ENGINEERING AG Site Safety Induction and GAMA Qatar Safety induction for site safety, health, environmental and security prior to work activities. Other training courses will be attended as required by LINDE ENGINEERING AG or QSGTL and/or its PMC as required.

Daily bases Radiographic, work permit will be prepared and submitted to Linde. Control of exclusion zones for shooting, control of transportation and usage of radiographic sources will be executed according to subcontractor approved procedures and client safety instructions.



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4. REFERENCES ASME Section V Article 2: 2004 Edition. ASME Section V Article 22: 2004 Edition. ASME B31.3: Process Piping 2004 Edition. ASME Section VIII Div 1: 2004 Edition. ASNT SNT-TC 1A: 2001 Edition. WSD: Welding Supervision and Documentation Systems (LINDE)

30.38.01.31: Shop and Field Fabrication of Piping

T.13.376.815: Piping General Requirements (Amendments) 30.10.60.18: Welding of Metals (Amendments/supplements to API RP 582) T.4.219.584 Permit to Work

5. DEFINITIONS Company : QSGTL/or its PMC Contractor : LINDE ENGINEERING AG Sub Contractor : GAMA QATAR Contract : QSGTL Pearl Plant - C2 ASU Project ITP : Inspection and Test Plan QCR : Quality Control Record QCP : Quality Control Procedure QCE : Quality Control Engineer QCI : Quality Control Inspector QA/QC : Quality Assurance / Quality Control TPI : Third Party Inspection IQI : Image Quality Indicator



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6. RESPONSIBILITY Prior to commencement of radiographic operations, R.P.O (Radiation Protection Officer) shall ensure that each radiographer shall be responsible for compliance with the following:

The safe storage, handling and exposure of radioisotopes. Copies of certificates of authorization relevant to the use of radioisotopes shall be provided. Storage of isotop location will be marked on the drawings and submitted to Linde later on.

The actions to be taken, responsible persons to be informed in the event of loss or

incident involving a radioisotope.

The tools and equipment to be kept at site which may be required to deal with such an incident.

7. PROCEDURE

7.1. SAFETY Personnel engaged in radiography shall follow Project Safety Manual and GAMA Radiation Safety Procedure. Chemicals used for film developing shall be disposed off as per manufacturer(s) recommendations/HSSE Procedure. All radiography works shall comply with the relevant RLIC and State of Qatar laws and regulations, international standards and Company / LINDE procedures and policies on safety. Technician shall ensure that the relevant work permits are in place and valid for the work to be undertaken at site prior to job start and shall be responsible to have all necessary PPE`s concerning radiation safety, site access conditions lighting scaffolding and the like prior commencement.

7.2. PERSONNEL

Personnel engaged in radiography shall comply with the following requirements: Personnel Certification in Nondestructive Testing, as Per ASNT SNT-TC 1A NDT

level II in radiography testing. Personnel engaged in radiography should have medical eye examination as per

ASNT SNT-TC 1A. Personnel conducting radiography shall have licensed from supreme council.

Radiation safety control procedure, Safety local rule procedure for radiography, Emergency procedure= TO BE SUBMITTED LATER BY HSSE



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7.3. SURFACE CONDITION Where possible the contour of the weld surface shall be smooth and uniform to such a degree that on the resulting radiographic image will not get masked or be confused with the image of any discontinuity.

7.4. EQUIPMENT AND MATERIALS The following radiation sources may be used:

Iridium 192 x-ray Machines of any kV capable of penetrating the material being inspected.

The radiation energy employed for any radiographic technique shall achieve the density and IQI image requirements of this procedure.

The equipment manufacturers or suppliers publications, such as technical manuals, decay curves, or written statements documenting the actual or maximum source or focal spot size shall be acceptable as Source size verification. This value shall be used in calculating geometric unsharpness. Incase if the manufacturer data is not available then source size verification shall be carried out as per ASME Sec V Article 2, Para T261.2.

Industrial Radiographic Film Quality requirements such as Kodak T 200/Agfa D5 For Thickness up to 19 mm, Kodak AA 400/Agfa D7 Above 19mm or Equivalent shall be Used as per the Specification T.13.376.796E Sec A4.2.

All unexposed films shall be stored in a clean, dry place and temperature controlled

place in compliance with manufacturers recommendations where the conditions will not detrimentally affect the emulsion. If any question arises about the condition of the unexposed film, sheets from the front and back of each package or a length of film equal to the circumference of each original roll shall be processed in the normal manner without exposure to light or radiation. If the processed film shows fog, the entire box or roll from which the test film was removed shall be discarded, unless additional tests prove that the remaining film in the box or roll is free from pre-exposure fog exceeding 0.30 H&D transmitted density for transparent-based film or 0.05 H&D reflected density for opaque-based film.

Lead Intensifying Screens

The thickness of the screens for Iridium 192 shall be 0.005 Front and Back. The thickness of the screens for x-ray Machines above 125 kV shall be 005 Front and Back. The viewing equipment (illuminator) shall be of the variable high intensity type and shall be capable of viewing film densities within the range specified in paragraph 10. It shall be equipped to prevent light, coming from around the outer edge of the radiograph or through low density portions of the radiograph, from interfering with interpretations.



T-4.250.914 Rev. A Page 9 of 23

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Viewing facilities shall provide subdued background lighting of an intensity that will not cause troublesome reflections, shadows, or glare on the radiograph.

7.5. EXPOSURE GEOMETRY When a radiographic source is centered in the pipe for exposing a butt weld, one

exposure is adequate for the radiographic inspection of the complete weld (SWE/SWV). When the radiographic source is outside but not more than inch (12.7 millimeters)

from the weld surface, at least three (3) exposures separated by 120 degrees shall be made for the radiographic inspection of a complete weld (DWE/SWV).

When the radiographic source is outside and more than inch (12.7 millimeters) from the weld surface, at least four exposures separated by 90 degrees shall be made for the radiographic inspection of a complete weld (DWE/SWV)

When the diameter of the piping containing the weld is 2 inches or less, a DWE/DWV procedure may be used. When this procedure is used and the radiation beam is offset so that the source side and film side portions of the weld do not overlap in the areas of the radiograph being evaluated, at least two exposures separated by 90 degrees shall be made for the radiographic inspection of a complete weld.

When the source side and film side portions of the weld are superimposed, at least

three (3) exposures separated by 60 degrees shall be made for the radiographic inspection of a complete weld.

When smaller diameter, thicker wall pipe is radio graphed, additional exposures should

be made to minimize the distortion of discontinuity images at the ends of the radiographs.

The minimum distance between the source or focal spot and the source side of the object being radio graphed shall be determined by the following formula (using constant units of measurement): D = St/Ug Where: D = Minimum distance, in inches, between the source or focal spot and the source side of the object being radio graphed. S = Size, in inches, of the effective source or focal spot. t = Thickness of the weld, in inches, including reinforcement, plus the distance between the film side of the weld and the film. Ug = Geometric unsharpness.

When t is determined for SWE/SWV and DWE/SWV procedures, the thickness of the single wall and its weld reinforcement shall be used. When t is determined for DWE/DWV procedures, the outside diameter of the weld (that is the outside diameter of the pipe plus twice the average height of the weld crown) shall be used.



T-4.250.914 Rev. A Page 10 of 23

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Normally, Ug is 0.02 inch (0.51 millimeter) for material whose thickness is less than or equal to 2.0 inches(50.8 millimeters), but final acceptance of each radiograph should be based on the ability to see the prescribed IQI wire.

7.6. IQI (IMAGE QUALITY INDICATOR) IQIs shall be made of material that is radio graphically similar to the material being welded.IQI shall be used accordance with BS 3971.

Wire Type IQIs Wire type IQIs shall conform to the requirements of ASME Sec V Article 2, Para T276. The essential wire diameter to be used based on the thickness of the weld (Refer 15.2),

is shown in Table 276 of ASME Sec V Article 2 for wire type IQI. Smaller wire diameter IQIs than those specified above may be used, provided the

required radiographic sensitivity is obtained. The radiographic images of the wire type IQI identifying style number and ASTM set

letter shall appear clearly. The image of the essential wire diameter shall appear clearly across the entire area of

interest.

7.7. IQI LOCATION:

IQIs shall be placed in contact with the pipe across the weld and perpendicular to the weld length.

Wire Type IQIs

IQIs shall be located on the source side of the weld. Where this is not practical, the IQIs will be placed on the film side. In this case, a lead marker F will be placed adjacent to the penetrameter.

When a complete weld is radio graphed in a single exposure using a source inside the

piping (SWE/SWV), at least three IQIs placed across the weld and perpendicular to the weld length and spaced approximately equally around the circumference or one IQI per film whichever is greater shall be used.

For DWE/DWV exposure geometry one IQI shall be placed on the source side of the

pipe and adjacent to the weld so that its image is not superimposed on the weld image. For the DWE/SWV or the SWE/SWV procedures requiring multiple exposures for

complete inspection of the weld, and where the length of film to be interpreted is greater than 6 inches, two IQIs are placed across the weld and perpendicular to the weld length.



T-4.250.914 Rev. A Page 11 of 23

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The film side shall be used. Both IQI`s shall be within one inch from the end of the film to be interpreted with the thinnest wire facing outside.

When the film length to be interpreted is 6 inches or less, one IQI shall be placed on the

film side, perpendicular to the weld and located at one end of the length to be interpreted.

When a repaired weld is radio graphed, at least one IQI shall be placed adjacent to each

repaired area.

7.8. DIRECTION OF RADIATION The direction of central beam of the radiation should be centered on the area of interest whenever practical.

7.9. IDENTIFICATION OF IMAGES A zero datum shall be marked with indelible marker on the part surface to be inspected

not affecting the material under inspection at all. Images shall be clearly identified by the use of lead numbers, lead letters, markers, or other identification so that the proper weld and any discontinuities in it can be quickly and accurately located. For diameter less than 89 mm individual lead letter shall be placed for every exposure taken and shall related to the datum marked. The client may specify the identification procedure to be used.

Whenever more than one image is used to inspect a weld, identification markers shall

appear on each image, and adjacent images shall overlap.

The last reference marker on each end of the image shall appear on the appropriate adjacent images in a way that establishes that no part of the weld has been omitted. A minimum of 1 overlap on either side of the weld shall appear on the radiograph.

All film shall be clearly identified so that the part can be quickly and accurately located. The radiograph shall be traceable to the contract, component and etc. As a minimum, each film shall show:

'0 'Locations Top Dead Center Contract reference identification / Project No. Drawing / line number

Weld number, pipe , IQI image and wall thickness

Repair status i.e. R, R1 = Repair, R2 = 2nd Repair RW = Reweld. Date of exposure Welders identity number



T-4.250.914 Rev. A Page 12 of 23

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How ever the identification numbers shall not obscure the area of interest. Scattered Radiation

A lead symbol B with minimum dimensions of (13mm) in height and 1/6( 4mm) in thickness, shall be attached to the back of each film holder. If a light image of the B appears on a darker background of the radiograph, protection from back scatter is insufficient and the radiograph shall be considered unacceptable, in such cases lead screens or suitable shielding can be used to absorb back scatter.

7.10. FILM DENSITY Density Limitation - except for small localized areas caused by irregular weld

configurations, the transmitted density in the area of interest of transparent based film shall not be less than 1.8 for x-ray and 2.0 in case of gamma ray. Maximum density shall be 4.0 in both the case.

Density Variation if the density of the radiograph anywhere through the area of interest

varies by more than minus 15% or plus 30% from the density adjacent to the designated wire of a wire IQI, within the minimum / maximum allowable density range specified in 13.1, then the additional IQI shall be used for each exceptional area or areas and the radiograph retaken.

Periodic verification and calibration of densitometer and step wedge film shall be done

as per ASME Sec V Article 2 Para T262.

7.11. IMAGE PROCESSING Film handling, Chemical mixing, storage should be as per ASME SE 999. Care shall be taken to ensure that films do not touch each other during processing. A minimum separation of 13mm shall be observed when films are being processed. The following bath temperature and dwell times are recommended FOR GUIDANCE ONLY:

Bath Temperature Dwell time Development 20 deg. C 5-8mins The following formula shall be used for IQI sensitivity percentage IQI Sensitivity Percentage = Thickness of the thinnest wire visible x 100

Specimen thickness

The penetrameter selection shall be based on the nominal wall thickness of the base material plus the reinforcement. Internal protrusions of single bevel welds, backing rings strips shall be disregarded in the selection of the required Penetrameter wire size. Reinforcement shall be based on estimated measurement and not actual measurement. In general the following shall apply:



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Panoramic Single Wall-Single Image and Double Wall-Single Image Techniques

The required wire size and sensitivity calculation shall be based on the one wall thickness plus one reinforcement where such reinforcement is not ground off.

Double Wall-Double Image both elliptical and superimposed techniques. The required wire and sensitivity calculation shall be based on two wall thickness plus two reinforcements where such reinforcement is not ground off.

For welds without reinforcement the required wire size shall be based on the normal

single wall thickness or double wall thickness for double wall viewing (elliptical or superimposed techniques).

All radiographs shall have a satisfactory identification system.

8. ACCEPTANCE STANDARDS Acceptance and rejection criteria of weld defects shall be based on inspection/ material

class & category from table 341.3.2 in B31.3 (Refer Attachment 1) with following modifications:

Lack of fusion & Lack of Penetration is not permitted. Internal undercutting (applicable to double welded joints only) is not permitted.

9. DOCUMENTATION GAMA will prepare and document the radiographic technique details. As a minimum, the

following information will be provided. Purchase order number Client job number Part serial number/ ISO no & joint no Number of Radiographs Isotope or x-ray machine kV utilized Isotope source size or x-ray machine focal spot size The material type and thickness, weld thickness, and weld reinforcement thickness as

applicable Minimum source to object distance Maximum distance from source side of object to film Film manufacturer and film designation Single or Double Wall Exposure/ A shooting sketch if required Single or Double Wall Viewing. IQI Type/ Designation and its placement

GAMA will prepare a Radiograph review report. As a minimum, the following information shall be provided.

A listing of each radiograph location



T-4.250.914 Rev. A Page 14 of 23

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Evaluation and disposition of the materials or welds examined .defects exceeding 50%of acc standard to be reported.

Identification (name) of the technician who performed the interpretation of the radiographs

Date of evaluation.

10. STORAGE Once radiographs have been accepted, they shell be stored usually, in line (or) drawing number sets, or numerically in sets and consigned to manufactures original packing (film box) for reference and storage with concern to temperature and humidity. Film shall be kept under maximum of 26 deg unless and otherwise manufactures specification.

11. RADIOGRAPHIC TECHNIQUES In radiography the best possible flaw sensitivity is obtained when the thickness of metal which the radiation has to penetrate is kept to a minimum, therefore preference should always be given to a single wall method, if this is possible. Preference should always be given to a source inside / film outside method, if this is possible.(Refer Attachment 2) Technique No. Technique Thickness Range Diameter Range

1

SWSI -- Panoramic

5mmTO 50mm

Pipes / Tubular

6 to 72

2

SWSI -- Source Inside / Film Outside

5 mm TO 50mm

Pipes / Tubular

6 to 72

3

DWSI -- Source Outside / Film Outside

5mm to 50 mm

Pipes / Tubular 3 and above

4

DWDI (elliptical) --

Source Outside / Film Outside

Up to 9.53 mm

Pipes / Tubular

Up to 2

5

DWDI(superimpose)-source Outside / Film Outside

Up to 14.0 mm

Pipes / Tubes

Up to 2

6

SWSI

Plates < 50 mm

N/A



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12. ATTACHMENTS

IQI selection ASME B 31.3 ACC STANDARD. Radiographic technique Radiographic Examination Report Film Equivalent


Doc No: : GAM-PRO-QAC-GTL-033 Rev. D Date: 27.05.08 QQQ AAA TTT AAA RRR

T-4.250.914 Rev. A Page 16 of 23

Thickness of pipe versus Diameter of ASTM Set, IQI

81

'-1......

(04) Table341.3.2 AcceptanceCriteriaforWeldsandExaminationMethodsforEvaluatingWeldImperfections

GENERALNOTES:

(a) Weld imperfectionsareevaluatedby one or moreof thetypesof examinationmethodsgiven,as specifiedin paras.341.4.1,341.4.2,341.4.3,and M341.4,or bythe engineeringdesign.

(b) "N/A" indicatesthe Codedoes notestablishacceptancecriteriaor does not requireevaluationof this kind of imperfectionfor this typeofweld.

(c) Check(.I) indicatesexaminationmethodgenerallyusedfor evaluatingthis kind of weld imperfection.(d) Ellipsis (. . .) indicatesexaminationmethodnotgenerallyused for evaluatingthis kind of weld imperfection.

>VIs:"'CD'"...t..N00~

Criteria(A to M) for Typesof Weldsand for ServiceConditions[Note(1)] ExaminationMethods

Normaland CategoryM RuidService SevereCyclicConditions CategoryD FluidService

Typeof Weld Typeof Weld Typeof Weld

.c .c... ...c c

41In In 41 '0c!I::::: c!I:::::

>41 41 0 410> >

l5> c0 0 0 410 41 e 0 41 0 0 -0 - 0 - l5 l5 u c0 0 6 ...t:I t:I t:I - 41 'EIii Iii Iii c >- II> QjC41 C C 41 cu C C 41 C 41 0 .c 0. c- 0 :;;; '0 B :;;; 'O "'C '0 Co ... cu'B "'C Uc ::so!::!. Qj 0.::s .E II> .c bO. 41

41

'6i> ... Iii 0 C "'C.c c Qj c ]1 .c c .;;1:: c c 0 1:: c c 0 1:: c 0 II> ::s :;;; bO'" II> C"'- 0 Oz u: .- 0 oz \5 Oz u: m Weld Imperfection :> II> :::iE ::;t:I u .... t:I U .... .... a::A A A A A A A A A A Crack ./ ./ ./ ./A A A A A A C A N/A A lackof fusion ./ ./ ... ...B A N/A A A N/A C A N/A B Incompletepenetration ./ ./ ... ...E E N/A D D N/A N/A N/A N/A N/A Internalporosity ... ./ ... ...

Internalslag inclusion,tungstenG G N/A F F N/A N/A N/A N/A N/A inclusion,or elongatedindication ... ./ ... ...H A H A A A I A H H Undercutting ... ./ ... ...

Surfaceporosityor exposedslagA A A A A A A A A A inclusion[Note(5)] ./ ... ... ...N/A N/A N/A J J J N/A N/A N/A N/A Surfacefinish ./ ... ... ...

ConcaverootsurfaceK K N/A K K N/A K K N/A K (suckup) ./ ./ ... ...

Weldreinforcementor internall l l l l l M M M M protrusion ./ ... ... ...

Criterion

CriterionValueNotesforTable341.3.2

III3:"'Q:IIN...i.uN00.I

Measure AcceptableValueLimits [Note(6)]

G

HI

JK

L

M

Extentof imperfection

Depthof incompletepenetrationCumulativelengthof incompletepenetration

Depthof lackof fusionand incompletepenetrationCumulativelengthof lackof fusionand incomplete

penetration[Note(7)]

Size and distributionof internalporosity

Size and distributionof internalporosity

Slag inclusion,tungsteninclusion,or elongatedindicationIndividuallengthIndividualwidth

Cumulativelength

Slag inclusion,tungsteninclusion,or elongatedindicationIndividuallengthIndividualwidth

Cumulativelength

Depthof undercut

Depthof undercut

Surfaceroughness

Depthof root surfaceconcavity

Heightof reinforcementor internalprotrusion[Note(8)] inany planethroughtheweld shall be within limitsofthe applicableheightvaluein the tabulationat right,exceptasprovidedin Note(9).Weldmetalshallmergesmoothlyinto the componentsurfaces.

Heightof reinforcementor internalprotrusion[Note(8)]as describedin l. Note(9) does not apply.

Zero(no evidentimperfection)

:S1 mm(%2 in.) and :So.if w:S38 mm(1.5 in.) in any150 mm(6 in.) weld length

:S0.2Tw:S38 mm(1.5 in.) in any 150 mm(6 in.) weld length

See BPV Code, Section VIII, Division 1, Appendix 4

For Tw :S 6 mm (% in.), limit is same as DForTw>6 mm(% in.),limitis 1.5x D

:STw/3:S2.5mm(%2in.)and:STw/3:STwinany12Twweldlength

:S2Tw:S3 mm(% in.) and :STw/2:S4Twin any150 mm (6 in.) weld length

:S1 mmeh2 in.) and :STw/4

:S1.5 mmelt6 in.) and :S[Tw/4 or 1 mm(%2 in.)]

:S500 min.Ra perASME B46.1

Totaljointthickness,incl.weldreinf.,~TwFor Tw, mm(in.)

:S6 (%)>6 (%),:S13eh)>13eh), :S25(1)>25(1)

limit is twicethe valueapplicablefor Labove

Height, mm (in.)

:S1.5 (%6):S3 (%):S4 (%2):S5 e1t6)

Notesfollowonnextpage

(04) --Symbol-

A

B

C

D

E

F

PipeO.D.

ExposureI

RadiographTechnique Viewing

Single-Wall

T-271.1

Any

Single-Wall

T-271.1

Any

Single-Wall

T-271.1Any

Single-Wall

Single-Wall

Single-Wall

ARTICLE 2 - NONMANDATORYAPPENDIX

SINGLE-WALL RADIOGRAPHIC TECHNIQUES

Source-Weld-FilmArrangement

EndView SideView

FilmI~

ExposureArrangement- A

-FilmExposureArrangement- B

*1

\I \I \

I \I \

I \

Source

ExposureArrangement- C

Selection

T-276and

TableT-276

T-276and

TableT-276

T-276and

TableT-276

101LocationMarker

PlacementI Placement

SourceSide

T-277.1(a)

FilmSide

T-277.1(b)

SourceSide

T-277.1(a)

FilmSide

1-277.1(b)

SourceSide

1-277.1(a)

FilmSide

T-277.1(b)

EitherSide

T-275.31-275.1(c)

FilmSide

T-275.1(b)(1)

SourceSide

T-275.1(a)(3)

50

ExposureRadiograph I I I IPlacemenPipeO.D. Technique Viewing EndView SideView SelectionPlacement t

Source

Double-I I t------------I I I SideT-277.Ha)Wall:T- , \

271.2(a)at I \

]\ T-'"H 'UrnLeast3I \

Single. , \ and SideAny I Exposures I ,Wall ' \ Table T- T-275.1120 deg.to J I, , 276 (b)(l)EachOther . .for Complete

Coverage I I ' J - , I IFilmSide. . Film T-277.Hb)Exposurearrangement- D

Optionalsourcelocation Source

Double- SideT-Wall:T-

oTl277.1

PipeO.D.

31/2 in. (89 mm)

or Less

ExposureTechnique

Double-Wall: T-

271.2(b)(2)

at Least3Exposures at

60 deg. or

120 deg. to

Each Other

for CompleteCoverage

ARTICLE 2 - NONMANDATORY APPENDIX

DOUBLE-WALLRADIOGRAPHICTECHNIQUES(CONT'D)

Radiograph

Viewing

Double-Wall: Read

Super-imposedSource

SideandFilmSideImages

Source-Weld-Film Arrangement

EndView

i

I

'I \

I \I ,

I \I ,I \

I \I ,I \I ,,~\

Side View

Source(,

}

\, \, \, IJ I

, ,I ,, ,, ,, \

IT----,,,,I,,\,

--,---I.,

Exposure arrangement- G, Film

IQI I LocationMarker

PlacemenSelectionI Placement[ t

T-276and

Table T-276

SourceSideT-

277.1

Test Report Radiographic Examination (RT)

C2 ASU PEARL GTL PROJECT-QATAR

Testing Contractor Film Class Source Position

Testing Code, Standard Penetrameter IQI Systemclass C3 C4 C5 Expos.No. Data Trade Name 120 vertic. 90 EL General Evaluation Standard Density Screen Type EN 1435 5 8 2 14 11 12 Screen Thickn. ASME-V A B C D E F G

Object Data Testing Data Testing Results Test No.

Line No.

Area

NPS

Welding

Welder 1

Source Source

Size Distance

FF Tube Volt.

[kV] Expo-sure

Film

Source

Date

of

No. of Films

Imper-fections

Pos. IQI

Comments

a/na

1) Sheet No.

Weld No.

Thick-ness

contract. Welder 2 Activity [Ci]

[mm] [mm] Tubecur. [mA]

Time [min,sek]

System Pos. Test Film size 2) Sen-sitivity

Repair from - to

1) 2) Imperfections GAMA REP Third Party R1,2 N F

Repair new after Rep. Tracer Shot

101 102 2011

Ea Eb Aa

Crack long. Crack transv. Pore

304 401 402

H C D

Foreign Materials Lack of Fusion Lack of Penetration

__________________________________________Date Name Signature

______________________________________________ Date Name Signature

G K T

RT instead of Pressure Test Control Shot T-Joint, 1Film

2013 2016 301

Ad Ab Ba

Porosity Wormhole Slag inclusion

5011/12 5013 504 515

F Da Dc Db

Notch Root Notch Root Reinforcement Root suck-back

LINDE REP __________________________________________Date Name Signature

QSGTL OR its PMC REP ______________________________________________ Date Name Signature

GAM-QCR-QAC-GTL-044

KODAK INDUSTREX Films for Industrial X-Ray Use Product Guide

Kodak, Industrex, Lead Pack, and Ready-Pack are trademarks. www.kodak.com/go/NDTproducts Revised 8-06

* AMERICAS: KODAK INDUSTREX Single Part Developer Replenisher to make 38L, CAT No. 104 3017; KODAK INDUSTREX Single Part Developer Starter to make 19L, CAT No. 835 1413; KODAK INDUSTREX LO Fixer and Replenisher to make 38L, CAT No. 163 4559; GREATER ASIA: KODAK INDUSTREX Single Part Developer Replenisher to make 38L, CAT No. 662 0025; KODAK INDUSTREX Single Part Developer Starter to make 19L, CAT No. 835 1413; KODAK INDUSTREX LO Fixer and Replenisher to make 38L CAT No. 662 0033; EUROPE, AFRICA, MIDDLE EAST & RUSSIA: KODAK INDUSTREX Single Part Developer Replenisher to make 20L, CAT No. 527 3198; KODAK INDUSTREX Single Part Developer Starter to make 19L, CAT No. 835 1413; KODAK INDUSTREX LO Fixer and Replenisher to make 20L, CAT No. 528 8998

Classification applies to Kodak films, not the other manufacturers product they are replacing. KODAK LED Safelight (red): E27 European base 230vac CAT No. 829 3136, E26 North American base 115vac CAT No. 852 6444 For optimum archivability, such as required for nuclear applications, a 10% increase in fixer replenishment rate may be desirable.

KODAK INDUSTREX

Film / Product Code

Classification

N

o

t

c

h

e

d

ReplacesAvailable Formats (code)

Spectral Sensitivity

Safelight Filter

Processing Chemicals*Developer

Fixer

Recommended Starting Points

R

e

f

e

r

e

n

c

e

P

u

b

l

i

c

a

t

i

o

n

o

n

W

e

bSheets Rolls

E

N

5

8

4

A

S

T

M

E

1

8

1

5

I

S

O

1

1

6

9

9

A

g

f

a

F

u

j

i

N

o

n

-

I

n

t

e

r

l

e

a

v

e

d

(

1

)

R

E

A

D

Y

-

P

A

C

K

(

3

)

P

b

C

o

n

t

a

c

t

p

a

k

N

I

F

R

o

l

l

s

(

b

u

l

k

)

(

3

5

9

)

L

E

A

D

P

A

C

K

(

3

8

2

)

R

E

A

D

Y

-

P

A

C

K

(

3

8

1

)

DR50 / 6536 C1 Special T1 D

2

I

X

2

5

X-ray and

blue

(Red)

660 nm

LED,

1,

1A, or

GBX-2

DEVELOPERKODAK INDUSTREX Single Part Developer Replenisher, mixed 1:3

w/H2OReplenishment Rate:

665mL/m2

FIXERKODAK INDUSTREX

LO Fixer and Replenisher, mixed 1:4

w/H2O (Americas & Greater Asia), or

KODAK INDUSTREX LO Fixer and

Replenisher, mixed 1:3 w/H2O (Europe, Africa, Middle East & Russia)Replenishment Rate:

1200mL/m2

AUTOMATIC8 minute cycle

Development Time and Temperature: 100 seconds @

26C (79F)

5 minute cycleDevelopment Time and Temperature:

60 seconds @ 30C (86F)

MANUALDevelopment Time and Temperature: 5 minutes @ 20C

(68F)

TI2508

M100 / 5532 C2 Class I T1

D

3

I

X

5

0

TI2434

MX125 / 4748 C3 Class I T2

D

4

I

X

5

0

TI2342

T200 / 6537 C4 Class I T2

D

5

I

X

8

0

TI2360

AA400 / 5533 C5 Class II T3

D

7

I

X

1

0

0

TI2294

HS800 / 5747

D

8

/

F

8

I

X

1

5

0

X-ray and

Visible blue light

TI2637

RT PROCEDURE NEW.docATTACHMENTS.pdf

033-pro for radiographic inspection.pdf

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