02_basic concepts of refrigeration

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    BASIC CONCEPTS OF

    REFRIGERATION

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    REFRIGERATION

    Is the science of producing and

    maintaining temperatures below that of the

    surrounding atmosphere.

    This means the removal of the heat from a

    substance to be cooled.

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    Before refrigeration

    To cool a warm object before refrigeration

    was invented, humans placed material to

    be cooled near a cold object like a block of

    natural ice, or in a cool well, pond, or lake.

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    iceman

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    Major uses

    The largest application of refrigeration, which is

    the process of cooling, is for air conditioning.

    Refrigeration embraces industrial refrigeration,

    including the processing and preservation offood;

    Removing heat from substances in chemical,

    petroleum, and petrochemical plants; and

    Numerous special applications such as those in

    the manufacturing and construction industries.

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    Specific applications

    Air conditioning of medium-sized and largebuildings.

    Industrial air conditioning Spot heating and cooling

    Environmental laboratories Printing

    Textiles

    Precision parts and clean rooms

    Photographic products Computer rooms

    Power plants

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    Specific applications

    Residential air conditioning

    Air conditioning of vehicles

    Food storage and distribution Food processing

    Dairy products

    BeveragesChemical and process industries

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    Special applications of refrigeration

    Drinking fountains

    Dehumidifiers

    Ice makers Ice-skating rinks

    Construction

    Desalting of seawater

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    Construction refrigeration

    Refrigeration is sometimes used to freeze soil to

    facilitate excavations. A further use of

    refrigeration is in cooling huge masses of

    concrete (the chemical reaction which occursduring the hardening gives off heat, which must

    be removed so that it cannot cause expansion

    and stress the concrete).

    Concrete may be cooled by chilling the sand,gravel, water, and cement before mixing, and by

    embedding chilled-water pipes in the concrete.

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    Concrete cooling system

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    Vapor compression refrigeration

    system (Reversed Carnot Cycle)

    Recall: A cycle needs four factors:

    Working substance

    Hot reservoir / heat source

    Cold reservoir / heat sink

    Engine / heat pump

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    Schematic of heat engine

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    Schematic of heat pump

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    Parts of Basic Vapor Compression

    Cycle

    Compressor

    Condenser

    Evaporator Expansion valve

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    Parts of refrigeration

    Compressor- A machine used for

    increasing the pressure of a gas or vapor.

    The compressor does work on the system

    increasing the pressure from the existingevaporator and to that existing in the

    condenser.

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    parts

    Condenser- A heat transfer device that

    reduces a thermodynamic fluid from its

    vapor phase to its liquid phases.

    the high pressure, high temperature vapor

    that enters the condenser has heat removed

    from it and as a results it is condensed back

    in a liquid phase. It is where the refrigerant is liquefied and

    discharges its heat to the environment.

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    Parts (cont)

    Evaporator any of many devices inwhich liquid is changed to the vapor stateby the addition of heat, for example,

    distiller, still, dryer, water purifier, orrefrigeration system element whereevaporation proceeds at low pressure andconsequent low temperature.

    heat is absorbed to boil the liquid at a lowtemperature, therefore a low pressure mustbe maintained in this section.

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    parts

    Throttle valve a choking device to

    regulate flow of a liquid, for example, in a

    pipeline, to an engine or turbine, from a

    pump or compressor. the high pressure liquid from the condenser is

    expanded through this valve, allowing its

    pressure to drop to that existing in theevaporator.

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    Schematic diagram

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    Actual set-up

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    Household

    refrigerator

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    refrigerants

    Is the substance used for heat transfer in a

    refrigerating system. It pucks up heat by

    evaporating at a low temperature and

    pressure and gives up this heat bycondensing at a higher temperature and

    pressure.

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    What is freon?

    Is a group of organic compounds used as

    refrigerants. Freon is DuPonts trade name

    for its chlorofluorocarbon and

    hydrochlorofluorocarbon refrigerants, usedin air conditioning and refrigeration

    systems.

    It is a brand name!!! duPont refrigerants!

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    DuPont

    DuPont pioneered much of thescience that makes airconditioning and refrigerationpossible. With over 75 years ofproven leadership inrefrigerants science and

    technology we offer thebroadest range of refrigerantsolutions for new and existingequipment, and we arecommitted to leveraging TheScience of Cool to lead thesearch for new cooling

    solutions that improve comfortand enhance the quality of lifearound the world.

    http://refrigerants.dupont.com/Suva/en_US/science/index.htmlhttp://refrigerants.dupont.com/Suva/en_US/science/index.htmlhttp://refrigerants.dupont.com/Suva/en_US/science/index.htmlhttp://refrigerants.dupont.com/Suva/en_US/science/index.html
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    History of freon

    Refrigerators from the late 1800s until 1929used the toxic gases, ammonia (NH3), methylchloride (CH3Cl), and sulfur dioxide (SO2), asrefrigerants. Several fatal accidents occurred in

    the 1920s because of methyl chloride leakagefrom refrigerator. People started leaving theirrefrigerators in their backyards. A collaborativeeffort began between three American

    corporations, Frigidaire, General Motors andDuPont to search for a less dangerous methodof refrigeration.

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    In 1928, Thomas Midgley, Jr. aided by CharlesFranklin Kettering invented a "miraclecompound" called Freon. Freon representsseveral different chlorofluorocarbons, or CFCs,

    which are used in commerce and industry. TheCFCs are a group of aliphatic organiccompounds containing the elements carbon andfluorine, and, in many cases, other halogens

    (especially chlorine) and hydrogen. Freons arecolorless, odorless, nonflammable, noncorrosivegases or liquids.

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    One ton of refrigeration(standard commercial ton of refrigeration)

    The American Society of Heating,

    Refrigerating and Air-Conditioning

    Engineers (ASHRAE): is the transfer of

    200 Btu/min, or 12,000 Btu/hr. It is thebasis of all refrigeration calculations,

    whether for cold storage, air conditioning,

    ice making, or ice-cream manufacture.

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    Another definition

    Is the equivalent to the amount of heat it

    takes to melt one ton of ice in 24 hrs. thus,

    which the latent heat of ice equal to 144

    Btu/lb, this requires 288,000 Btu in 24 hr.or 12,000 Btu/hr or 200 Btu/min.

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    Horsepower per ton

    Horsepower per ton is the mechanical

    input in horsepower divided by the number

    of tons of refrigerating effect produced by

    the unit.