B222 ReachStacker

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01 General Information

B222 ReachStacker

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B222 ReachStacker

Course Details

Course name: General Information B222 Reach Stacker

Content: This module covers General Information about the B222 Reach Stacker

General objectives: Familiarize with the General Items

Target Group: Big Truck technicians

Pre-requisites: The student should have a basic knowledge about reach stackers

Learning Objectives: Describe the location main components on the B222 reach stacker

Course Duration: 1 hour

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B222 ReachStacker

Introduction

The NEW Reach Stacker will have the following design criteria:

Improved Lift and Lower speeds

A new ergonomically improved cab

Improved transportability & serviceability regarding “boom” mounting and dismounting

Reposition Derricking cylinders more forward

Redesigned front frame structure to facilitate the drive axle from 36 – 52 ton front loaders

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B222 ReachStacker

Introduction

The NEW Reach Stacker will have the following features:

Introduction of QSM Tier 3 with 300 and 335hp versions

Introduction of the Dana Spicer TE-27 and TE-32 Electronic shifting transmissions

Improved transportability & serviceability regarding boom mounting and dismounting

Upgrade electrics and hydraulic routings

Leak free hydraulics (ORFS)

Deploy 36 – 52ton front loader operator compartment

Side Tanks from 36 – 52tons front loader

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B222 ReachStacker

Features overview

Ergonomics Ergonomics are greatly improved through the new operating compartment. The new cab improves operator comfort, improves visibility, reduces noise and comes with standard air conditioning.

Ease of Maintenance / Serviceability Good engine / transmission / hydraulic service access, due to standard sliding cab (manual or powered). Service intervals to 500 hours.

Lift / Lower speed Smaller lift cylinders together with optimized pump layout and two – speed system, provide improved loaded and unloaded lift speeds.

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B222 ReachStacker

Features overview

Reliability The proven reliability of the E117 / F117 is extended to the B222. Specific reliability improvements include:

• OFRS hose fittings• Improved routing of wire harnesses and hydraulic hoses• Proven components from Bosch – Rexroth (pumps, main valve)• Increased cooling capacity and rubber mounted radiator.

Transport Frame changes results in the same “truck height” as E117 / F117

(with the boom dismantled).

Boom mounting has been redesigned for easier boom assembly / disassembly.

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B222 ReachStacker

Frame

Frame is common with the 36 – 52 ton series (E117 / F117), apart from the derricking cylinder mounts.

These changes are driven by the common drive train including cooling with the 36 – 52ton and the Reach Stacker .

There is one Wheelbase, 5900mm, identical to A222 / F117.

Frame is filled with ballast materials in addition to the use of the current counterweight design.

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B222 ReachStacker

Frame

Simple Box type design.

Re – routing of hydraulic hoses and wire harnesses.

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B222 ReachStacker

Ergonomics are greatly improved

The new Cab improves:

operator comfort

improved visibility

reduced noise

Cab Ergonomics

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B222 ReachStacker

Cab Ergonomics

Following features are standard:

Joystick (Pilot hydraulic operated for lift / lower, extend & retract) Load moment indicator (3B6) Double wiper system for front screen (window) Air Conditioning

Following features are available as an option:

Movable bracket at the right hand side of the drivers seat for installing of additional equipment.

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B222 ReachStacker

Provides a warning of any malfunction indicated by the display in the right-hand console.

4 warning LED’s

Common display layout to H8.00 – 16.00XM6

Cab Ergonomics; warning lights

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B222 ReachStacker

Cab Ergonomics; Instrument Display

Driver Operating Controls

Display

Common display layout to H8.00 – 16.00XM6

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B222 ReachStacker

Sliding Cab

The sliding cab is standard

Power slide is an option on the CH and standard on the IH

More detailed information in the module dealing specifically with the Cab / operator compartment.

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B222 ReachStacker

Sliding Cab

Cab fully retracted

Cab in the most rearward position

Cab fully extended

Cab in the most forward position

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B222 ReachStacker

European US6 cylinder line; 10.8 litre 216 kW (300 hp) @ 1800 -

2100 rpm246 kW (335 hp) @ 1800 rpm

Fuel consumption 19 l/h 5 gallon/h

Maximum torque 1424 Nm @ 1000 – 1400 rpm 1424 Nm @ 1000 – 1400 rpm

Emissions legislation Tier 3 Tier 3

Air filtration Cyclonic pre-cleaner

2 stage filter housing

Cyclonic pre-cleaner

2 stage filter housing

Engine Cummins QSM11 engine (Tier 3)

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B222 ReachStacker

Engine Cummins QSM11 engine

Air filtration is common to the 36 – 52 ton product

Due to the high cost of engines used, a secondary safety filter will be included as a part of the air filter system to ensure clean air is delivered even if the main filter is compromised.

The engine de – rates / shut down at (engine protection system): High engine coolant temperature High intake manifold temperature High engine oil temperature Low engine oil pressure

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B222 ReachStacker

Increased cooling systemAligned system

1.Transmission oil cooler core

2.Hydraulic oil cooler core

3.Engine coolant core

4.Charged air cooler core

1 2 3 4

Engine Cooling system

Radiator package is common with 36 – 52ton.

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B222 ReachStacker

Engine Cooling system

Radiator cap

Coolant level sensor

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B222 ReachStacker

Drive Axle: Axle Tech Model PRC 7534 W4H Outboard planetary end reductions Wet disc brakes with cooling Full hydraulic actuation

Drive Line

The drive axle is common to the existing 36 – 52tons CH front loader.

Please note:

The 335 hp version will have a different drive axle as it has hardened spines to cope with the higher performance.

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B222 ReachStacker

Steering axle made by Kessler

Same as on A222

Fixed length non adjustable tie rods

Steer Axle

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B222 ReachStacker

Tire Seizes

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B222 ReachStacker

Hydraulics

Main Pumps Two Swash plate pumps

130 cc / rev maximum.

PTO ratio: 1 : 1.1

Torque set at 410 Nm

Auxiliary PumpOne Gear pump (cooling circuit wet brake axle)

45 cc / rev maximum.

PTO ratio: 1 : 1.1

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B222 ReachStacker

Hydraulics

Two speed lifting system standard

Closed center hydraulic system, for optimum performance, less hydraulic heat.

The attachment seated pins are used for indication of a container yes / no

New accumulator charge system

Optimized hose routing

Redesigned circuits & ORFS

Large commonality with 36 – 52 tons front loaders

Variable displacement pumps

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B222 ReachStacker

Hydraulic tank

Hydraulic tank is fitted (bolt on) to the side. Tank capacity is 600 liters (not the complete hydraulic system).

The tank uses two suction strainers.

Two breathers with paper elements.

10 micron return line filters.

Two shut off valves.

Provisions to install heater elements.

Hydraulic oil level indicator.

Hydraulic tank breatherswith filter indicator

Breather filters

Inspection CoverAnd strainer access

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B222 ReachStacker

3B6 Load Safety System

Safety system

Standard only 3 lights

Green

Yellow

Red

2 different displays options

Lights also used for fault codes

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B222 ReachStacker

3B6 Load Safety System

Second Option

Standard

First option

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B222 ReachStacker

01 General Information

B222 ReachStacker