Introduction to Oil & Gas facilities design

Introduction to Oil & Gas facilities Design

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2015 Herv BaronHERVEBARON1Introduction to Oil & Gas facilities Design

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Training objectives & scopeTo get familiar with how Oil & Gas facilities Projects are developedTo get familiar with how Oil & Gas facilities design is conductedTo get familiar with the work of each Engineering discipline

2015 Herv BaronHERVEBARON3Project development phasesEngineering: Organisation, DocumentsPlant design overviewThe engineering disciplinesPROCESSPLANT LAYOUTEQUIPMENTSAFETY & ENVIRONMENTCIVILPIPINGPIPELINEINSTRUMENTATIONELECTRICALTraining Agenda

2015 Herv BaronHERVEBARON4Project development phasesEngineering: Organisation, DocumentsPlant design overviewThe engineering disciplinesPROCESSPLANT LAYOUTEQUIPMENTSAFETY & ENVIRONMENTCIVILPIPINGPIPELINEINSTRUMENTATIONELECTRICALTraining Agenda

2015 Herv BaronHERVEBARON5Project development phasesPre-Project/Conceptual

Objective: Define the business opportunity, select technology, estimate cost

Content: technical assessment, develop process design, milestone schedule, cost estimate

Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule

By: CompanyStep 1

2015 Herv BaronHERVEBARON6Project development phasesPre-Project/Conceptual

Objective: Define the business opportunity, select technology, estimate cost

Content: technical assessment, develop process design, milestone schedule, cost estimate

Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule

By: CompanygateStep 1

2015 Herv BaronHERVEBARON7Project development phasesPre-Project/Conceptual

Objective: Define the business opportunity, select technology, estimate cost

Content: technical assessment, develop process design, milestone schedule, cost estimate

Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule

By: CompanyFront End Engineering Design(FEED)

Objective: refine cost estimate, prepare EPC phase

Content: Develop Plant design (P&IDs, layout etc.)

Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule

By: ContractorgateStep 1Step 2

2015 Herv BaronHERVEBARON8Project development phasesPre-Project/Conceptual

Objective: Define the business opportunity, select technology, estimate cost

Content: technical assessment, develop process design, milestone schedule, cost estimate

Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule

By: CompanyFront End Engineering Design(FEED)

Objective: refine cost estimate, prepare EPC phase

Content: Develop Plant design (P&IDs, layout etc.)

Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule

By: ContractorgategateStep 1Step 2

2015 Herv BaronHERVEBARON9Project development phasesPre-Project/Conceptual

Objective: Define the business opportunity, select technology, estimate cost

Content: technical assessment, develop process design, milestone schedule, cost estimate

Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule

By: CompanyFront End Engineering Design(FEED)

Objective: refine cost estimate, prepare EPC phase

Content: Develop Plant design (P&IDs, layout etc.)

Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule

By: ContractorgategateProject Execution (EPC)

Objective: Delivery of the Plant ready for Start-Up

Content: Detail Engineering, Procurement, Construction

Deliverables: Mechnically completed Plant, ready for Start-Up

By: ContractorStep 1Step 2Step 3

2015 Herv BaronHERVEBARON10Project development phasesPre-Project/Conceptual

Objective: Define the business opportunity, select technology, estimate cost

Content: technical assessment, develop process design, milestone schedule, cost estimate

Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule

By: CompanyFront End Engineering Design(FEED)

Objective: refine cost estimate, prepare EPC phase

Content: Develop Plant design (P&IDs, layout etc.)

Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule

By: ContractorgategateProject Execution (EPC)

Objective: Delivery of the Plant ready for Start-Up

Content: Detail Engineering, Procurement, Construction

Deliverables: Mechnically completed Plant, ready for Start-Up

By: ContractorStep 1Step 2Step 3

2015 Herv BaronHERVEBARON11DesignProcurementManufacturingShippingInstallationConstruction & erectionInspection & testsHand-over

Project execution overall view

2015 Herv BaronHERVEBARONProject development phasesEngineering: Organisation, DocumentsPlant design overviewThe engineering disciplinesTraining Agenda

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2015 Herv BaronHERVEBARON15Engineering organisation

2015 Herv BaronHERVEBARON16Fine organization breakdown by equipment ordered e.g. cathodic protection, handling etc.Project development phases: the role of EngineeringEngineering: Organisation, DocumentsPlant design overviewThe engineering disciplinesTraining Agenda

2015 Herv BaronHERVEBARON17Engineering document registerDocument numberDocument titleDocument revisionA148104Service building instrument. rooms cables routingBA248102Trouble shooting diagramsDA348134F&G system architecture drawingEA450100Instrument indexBA750003Spec for instrument installation works and serviceCA850960Instrument Data sheets for temperature switchesBA950110Requisition for pressure relief valvesBM162059General plot planBM262020Piping details standardCM262070Piping general arrangement Area 1DM460100Special items listDM562250Piping isometrics bookletCM660000Pipes and fittings thickness calculationAM662351Calculation note CN1 - piping stress analysisAM760001General piping specificationCM860103Data sheets for station piping materialBM960200Requisition for pipesF

2015 Herv BaronHERVEBARON18Engineering document codificationDiscipline codeAInstrumentation & ControlCCivil engineeringEElectricalGProject general documentsJMechanicalKSafetyMPiping & LayoutPProcessesSSteel StructuresVVessels Heat exchangersWMaterials WeldingDocument type1Installation drawings 2Detail drawings 3Diagrams4Lists Bill of Quantities5Isometrics6Calculation notes 7Specifications8Data sheets 9RequisitionsSerial numberDocument numberDocument titleDocument revisionA148104Service building instrument. rooms cables routingBA248102Trouble shooting diagramsDA348134F&G system architecture drawingEA450100Instrument indexBA750003Spec for instrument installation works and serviceCA850960Instrument Data sheets for temperature switchesBA950110Requisition for pressure relief valvesBM162059General plot planBM262020Piping details standardCM262070Piping general arrangement Area 1DM460100Special items listDM562250Piping isometrics bookletCM660000Pipes and fittings thickness calculationAM662351Calculation note CN1 - piping stress analysisAM760001General piping specificationCM860103Data sheets for station piping materialBM960200Requisition for pipesFRevision index

2015 Herv BaronHERVEBARON19Even though there are thousands of Engineering documents, there are only so many types. This presentation will familiarize you with all commonly found engineering documents. The list is shown on the next page.

The common engineering deliverables

2015 Herv BaronHERVEBARON20Project development phases: the role of EngineeringEngineering: Organisation, DocumentsPlant design overviewThe engineering disciplinesTraining Agenda

2015 Herv BaronHERVEBARON21Plant Design

Business case

2015 Herv BaronHERVEBARON22Plant Design

PFD, HMBProcess SimulationsBusiness case

2015 Herv BaronHERVEBARON23Process Design, PFD, HMB

2015 Herv BaronHERVEBARON24Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness case

2015 Herv BaronHERVEBARON25Process Equipment sizing & Data Sheet

2015 Herv BaronHERVEBARON26Process Equipment sizing & Data Sheet

2015 Herv BaronHERVEBARON27Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness caseEquipment design by vendors

2015 Herv BaronHERVEBARON28Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness caseEquipment design by vendorsFluids composition & conditionsMaterial selection and specifications

2015 Herv BaronHERVEBARON29Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness caseEquipment design by vendorsFluids composition & conditionsMaterial selection and specificationsPlant Layout

2015 Herv BaronHERVEBARON30Plant Design

2015 Herv BaronHERVEBARON31Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness caseEquipment design by vendorsFluids composition & conditionsMaterial selection and specificationsPlant LayoutUtility consumptionUtility Units Design

2015 Herv BaronHERVEBARON32Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness caseEquipment design by vendorsFluids composition & conditionsMaterial selection and specificationsPlant LayoutUtility consumptionUtility Units DesignElectrical power generation & distribution

2015 Herv BaronHERVEBARON33Electrical design

2015 Herv BaronHERVEBARON34Electrical design

2015 Herv BaronHERVEBARON35Electrical design

TurbogeneratorSwitchgearTransformer

2015 Herv BaronHERVEBARON36Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness caseEquipment design by vendorsFluids composition & conditionsMaterial selection and specificationsPlant LayoutUtility consumptionUtility Units DesignCivil designElectrical power generation & distribution

2015 Herv BaronHERVEBARON37Civil Foundation Drawings

2015 Herv BaronHERVEBARON38Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness caseEquipment design by vendorsFluids composition & conditionsMaterial selection and specificationsPlant LayoutUtility consumptionUtility Units DesignCivil designElectrical power generation & distribution

2015 Herv BaronHERVEBARON39Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness caseEquipment design by vendorsFluids composition & conditionsMaterial selection and specificationsPlant LayoutUtility consumptionUtility Units DesignCivil designP&IDsElectrical power generation & distribution

2015 Herv BaronHERVEBARON40P&IDCompare the information shown on the PFD and the P&ID

2015 Herv BaronHERVEBARON41Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness caseEquipment design by vendorsFluids composition & conditionsMaterial selection and specificationsPlant LayoutUtility consumptionUtility Units DesignCivil designP&IDsPiping RoutingElectrical power generation & distribution

2015 Herv BaronHERVEBARON42Piping isometric drawing

2015 Herv BaronHERVEBARON43Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness caseEquipment design by vendorsFluids composition & conditionsMaterial selection and specificationsPlant LayoutUtility consumptionUtility Units DesignCivil designP&IDsPiping RoutingInstrumentation & Control design

2015 Herv BaronHERVEBARON44Instrumentation design

2015 Herv BaronHERVEBARON45Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness caseEquipment design by vendorsFluids composition & conditionsMaterial selection and specificationsPlant LayoutUtility consumptionUtility Units DesignCivil designP&IDsPiping RoutingStructural steel designInstrumentation & Control design

2015 Herv BaronHERVEBARON46Structural steel design

2015 Herv BaronHERVEBARON47Structural steel design drawings

2015 Herv BaronHERVEBARON48Plant Design

PFD, HMBProcess Equipment sizing / specificationProcess SimulationsBusiness caseEquipment design by vendorsFluids composition & conditionsMaterial selection and specificationsPlant LayoutUtility consumptionUtility Units DesignCivil designP&IDsPiping RoutingStructural steel designInstrumentation & Control design

2015 Herv BaronHERVEBARON49Project development phasesEngineering: Organisation, DocumentsPlant design overviewThe engineering disciplinesPROCESSPLANT LAYOUTEQUIPMENTSAFETY & ENVIRONMENTCIVILPIPINGPIPELINEINSTRUMENTATIONELECTRICALTraining Agenda

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