01270 - cartridge heater hb · 2016. 9. 30. · w/cm 2 emp [°c/°f] u [v] thermocouple attachments...
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![Page 1: 01270 - Cartridge Heater HB · 2016. 9. 30. · W/cm 2 emp [°C/°F] U [V] thermocouple attachments distribution HHP 4-0.02 mm -0.06 mm 350 / 13.8 20 275/527 250 yes no yes limited](https://reader033.vdocuments.us/reader033/viewer/2022061004/60b238b11943f34556222494/html5/thumbnails/1.jpg)
Member of the NIBE Group
Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13 - A/S reg. No.: 53 053
Cartridge Heaters
For Heating application with:• Packagingmachines• Extruders• CastingMachines• Hotglue• Cuttingknives• AnalyticalequipmentinlaboratoriesCustomization options for example:• Powerdistribution• Numerousattachmentsandprotectionsleeves• VariousmoistureprotectionoptionsSpecial Features:• Stainlesssteelwiththehighestlevelofmixedproperties• forheatconductivity,corrosionresistance,thermalexpan-
sion• StandarddiametertolerancetofitH7• Thebest diameter tolerances in the industry: up to -0.02
-0.04mmpossible• VariousVDEcertificatesavailable• ULcertified• ProtectionclassIP67possibleforanumberofdimensions
Technical Data:Sheathmaterial.......................................Stainlesssteel1.4541Heatingconductormaterial........................................NiCr8020Max.sheathtemperature................................ 750°C/1380°FMax.voltage......................................................................480VWattagetolerance*......................................................... ±10%Highvoltageresistance*1500VACat>24Voperationvoltage...............................................500Vat≤24VoperationvoltageInsulationresistance*.................................≥5MΩat500VDCLeakagecurrent*..................................... ≤0.5mAat253VACLengthtolerance........................................ ±1.5%,min±1mmStandarddiametertolerance...............metric:-0.02/-0.06mm.......................................................inch:±0.79mils[±0.02mm]*testedatenvironmentaltemperature
plasticinjectionmoldinternalheatingofnozzles
textileindustryheatingofcuttingknives
hotrunnersystemsheatingofmanifolds
paperindustryheatingofembossingrollers
packagingindustryheatingofsealingbars
laboratoriesheatingofanalyticalequipment,forexample,massspectrometer
packagingindustryheatingofhotstamps
Application Field
Application examples
• Injectionmoulding-Internalheatingofnozzles• Hotrunnersystems-Heatingofmanifolds• Packagingindustry-Heatingofweldingbars• Packagingindustry-Heatingofhotstamps• TextileIndustry-Heatingofcuttingknives• PaperIndustry-Heatingofstampingrolls• Laboratories-Heatingofanalyticalequipment
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![Page 2: 01270 - Cartridge Heater HB · 2016. 9. 30. · W/cm 2 emp [°C/°F] U [V] thermocouple attachments distribution HHP 4-0.02 mm -0.06 mm 350 / 13.8 20 275/527 250 yes no yes limited](https://reader033.vdocuments.us/reader033/viewer/2022061004/60b238b11943f34556222494/html5/thumbnails/2.jpg)
Member of the NIBE Group
Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13 - A/S reg. No.: 53 053
Performance Range
W/cm2= Wattagex1.1
Circumferencexheatedlength[cm]
Type
Ø tolerance
maxL[mm/inch]
maxW
/cm2
maxTemp[°C/°F]
maxU
[V]
thermocouple
attach
ments
powerdistribution
HHP
4 -0.02mm-0.06mm 350/13.8 20 275/527 250
yes
no
yes
limited
6.5
-0.02mm-0.06mm 1500/59 40*
750/1380
480
limited
IP67
±0.1mm 3000/118 10
8
-0.02mm-0.06mm 1500/59 40*
yes
±0.1mm 3000/118 10
10
-0.02mm-0.06mm 1500/59 40*
±0.1mm 3000/118 10
12.5
-0.02mm-0.06mm 1500/59 40*
±0.1mm 3000/118 10
16
-0.02mm-0.06mm 1500/59 40*
no±0.1mm 3000/118 10
20
-0.02mm-0.06mm 1500/59 40*
limited±0.1mm 3000/118 10
1/4“±0.08mils 1500/59 40*
ja
limited
IP67
±0.1mm 3000/118 10
3/8“±0.08mils 1500/59 40*
yes
±0.1mm 3000/118 10
1/2“±0.08mils 1500/59 40*
±0.1mm 3000/118 10
5/8“±0.08mils 1500/59 40*
no
±0.1mm 3000/118
10LHT
6.5 ±0.1mm 3000/118
no limited
8 ±0.1mm 3000/118
10 ±0.1mm 3000/118
12.5 ±0.1mm 3000/118
16 ±0.1mm 3000/118
20 ±0.1mm 3000/118
LHTbendable 6.5 ±0.2mm 3000/118 700/1292LHTbendable 8 ±0.2mm 3000/118
moistu
re
protection
options
*Ifthesurfaceloadexceeds20W/cm2thenaninterferencefitisrequired
Formula for calculating the surface load (W/cm2)
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![Page 3: 01270 - Cartridge Heater HB · 2016. 9. 30. · W/cm 2 emp [°C/°F] U [V] thermocouple attachments distribution HHP 4-0.02 mm -0.06 mm 350 / 13.8 20 275/527 250 yes no yes limited](https://reader033.vdocuments.us/reader033/viewer/2022061004/60b238b11943f34556222494/html5/thumbnails/3.jpg)
Member of the NIBE Group
Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13 - A/S reg. No.: 53 053
9
L
Z NØ
NØ=nominaldiameterL=length,Z=stud
heatingofthegooseneck
843000 10.0 80 1500 250 230 NozzleDAW5843025 12.5 60 1500 200 230 DAW5843035 12.5 90 1500 350 230 NozzleDAW20843060 16.0 80 1500 315 230 DAW10/20843065 16.0 100 1500 500 230 DAW40-125 16.0 100 1500 600 230 DAW40-125843075 16.0 180 1500 630 230 NozzleDAW40-50843100 20.0 100 1500 630 230 DAW160-200
Stock Range HHP/GConnection Voltage: 230V, Connection GLS Lead Diameter Length Connection Wattage Voltage Gooseneck/Partno. [mm] [mm] Length[mm] [W] [V] Nozzletype
Casting Cartridge HeatersType HHP/G
Optimal, regular temperature control of the material in the goose neck removal stud With angle block, tube section and metal sleeving
Technical Data:Sheathmaterial.......................................Stainlesssteel1.4541Heatingresistormaterial.............................................NiCr8020Diametermm.............................. 6.5;8.0;10.0;12.5;16.0;20.0Max.length................................................... 1500mm/59inchMax.sheathtemperature................................ 750°C/1380°FMax.voltage......................................................................480VWattagetolerance*......................................................... ±10%Highvoltageresistance*1500VACat>24Voperationvoltage...............................................500Vat≤24VoperationvoltageInsulationresistance*.................................≥5MΩat500VDCLeakagecurrent*..................................... ≤0.5mAat253VACLengthtolerance........................................ ±1.5%,min±1mmStandarddiametertolerance...............metric:-0.02/-0.06mm*testedatenvironmentaltemperature
Options:• Powerdistribution• ThermocoupletypeK• Selectableconnectionoptions
HHP
4 -0.02mm-0.06mm 350/13.8 20 275/527 250
yes
no
yes
limited
6.5
-0.02mm-0.06mm 1500/59 40*
750/1380
480
limited
IP67
±0.1mm 3000/118 10
8
-0.02mm-0.06mm 1500/59 40*
yes
±0.1mm 3000/118 10
10
-0.02mm-0.06mm 1500/59 40*
±0.1mm 3000/118 10
12.5
-0.02mm-0.06mm 1500/59 40*
±0.1mm 3000/118 10
16
-0.02mm-0.06mm 1500/59 40*
no±0.1mm 3000/118 10
20
-0.02mm-0.06mm 1500/59 40*
limited±0.1mm 3000/118 10
1/4“±0.08mils 1500/59 40*
ja
limited
IP67
±0.1mm 3000/118 10
3/8“±0.08mils 1500/59 40*
yes
±0.1mm 3000/118 10
1/2“±0.08mils 1500/59 40*
±0.1mm 3000/118 10
5/8“±0.08mils 1500/59 40*
no
±0.1mm 3000/118
10LHT
6.5 ±0.1mm 3000/118
no limited
8 ±0.1mm 3000/118
10 ±0.1mm 3000/118
12.5 ±0.1mm 3000/118
16 ±0.1mm 3000/118
20 ±0.1mm 3000/118
LHTbendable 6.5 ±0.2mm 3000/118 700/1292LHTbendable 8 ±0.2mm 3000/118
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![Page 4: 01270 - Cartridge Heater HB · 2016. 9. 30. · W/cm 2 emp [°C/°F] U [V] thermocouple attachments distribution HHP 4-0.02 mm -0.06 mm 350 / 13.8 20 275/527 250 yes no yes limited](https://reader033.vdocuments.us/reader033/viewer/2022061004/60b238b11943f34556222494/html5/thumbnails/4.jpg)
Member of the NIBE Group
Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13 - A/S reg. No.: 53 053
High Power Cartridge HeatersType HHP Ø 4mm
High Power Cartridge HeatersType HHP Ø 6.5 - 20mm
321
11
Ø 5
3421
11
Einbauhinweis für höhere Werkzeugtemperaturen
Anschlussstopfen außerhalb des Werkzeuges
Anschlussstopfen innerhalb des Werkzeuges mit Ringspalt
Ø
UBb UBa
SpecificationsMax.sheathtemperature 275°C/527°FMax.sheathsurfaceload 20W/cm2
Max.Length 350mm/13.8inchUBaLength 13mm/0.512inchUBbLength 6mm/0.236inchHighvoltageresistancewithnominalvoltage ≥24V:800VAC <24V:500VACMax.connectionvoltage 250VMax.current: 1.6ALengthtolerance ±2.5%,min.±1.5mm/0.059inchConnectiontype Type5a
321
11
Ø 5
3421
11
Installation instructions for higher tool temperatures
Connection disc outsideof tool
Connection disc inside toolwith ring gap
Ø
UBb UBa
UB=lengthoftheunheatedzone
Options • Powerdistribution• Thermocouple,ungrounded(TypeJorTypeK)• Measuringpointatbottom
321
11
Ø 5
3421
11
Einbauhinweis für höhere Werkzeugtemperaturen
Anschlussstopfen außerhalb des Werkzeuges
Anschlussstopfen innerhalb des Werkzeuges mit Ringspalt
Ø
UBb UBa
SpecificationsMax.sheathtemperature750°C/1380°FMax.Length1500mm/59inchØ-tolerance-0.02mm/-0.06mm 3000mm/118inchØ-tolerance±0.1mmUBaLength 4…20mm/0.157…0.787inchUBbLength 4…9mm/0.157…0.354inch
UB=LengthofunheatedZoneOptions • certifiedaccordingtoULandCSAstandards• Powerdistribution• Thermocouple,ungrounded(TypeJorTypeK)• Measuringpointatthebottomorinthemiddle• MoistureprotectionuptoIP67• Selectableconnectionoptions• Attachments
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![Page 5: 01270 - Cartridge Heater HB · 2016. 9. 30. · W/cm 2 emp [°C/°F] U [V] thermocouple attachments distribution HHP 4-0.02 mm -0.06 mm 350 / 13.8 20 275/527 250 yes no yes limited](https://reader033.vdocuments.us/reader033/viewer/2022061004/60b238b11943f34556222494/html5/thumbnails/5.jpg)
Member of the NIBE Group
Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13 - A/S reg. No.: 53 053
Connection Types with leads mounted externally
Connection with leads mounted internally
Connection Leads
Type4anyleads,sealedwithceramic,see"Connectionleads"
Type3aringsleeve,siliconeleads,sealedwithsilicone,moistureprotectedmax.180°C/356°FULrated:max150°C/302°F
Type3bringsleeve,PTFEleads,sealedwithepoxyresin,moistureprotectedmax.250°C/482°FULrated:max130°C/266°F
Type3cringsleeve,GLSleads,cera-micsocking,max.320°C/608°F
Type2ceramicheadanyleadssee"Connectionleads"
Type5aPTFEdisc,PTFEleads,moistureprotected,max.260°C/500°FULrated:max150°C/302°F
Type5bPTFEdisc,siliconizedinternalstructure,IP67upto40W/cm2,max.350°C/662°Fatsheath,260°C/500°Fatleads,ULrated:max180°C/355°F
Type5cSiliconedisc,siliconeleads,max.180°C/356°Fatsheath,ULrated:max150°C/355°F
Type3(forall)tubesection40mminsteadofringsleeve,e.g.withlargeleadcrosssections(25mmtubesectiononrequest)
Type6Multicoresiliconecablewithtubesection40mm,sealedwithsilicone,moistureprotected.Max.180°C/356°F,ULratedmax.150°C/302°F
GlasssilkinsulatedNi-leads max.Temp:320°C/608°FSiliconeNi-leads max.Temp:180°C/356°F ULrated:max150°C/302°FPTFEinsulatedNi-leads(multistranded) max.Temp:260°C/500°F ULrated:max180°C/356°FHightemperatureresistantglasssilkinsulatedNi-leads max.Temp:600°C/1112°FBare,beadedleads(breakagerisk) max.Temp:600°C/1112°F
Sleeves
GLSsleeving,max.320°C/608°F,ULonrequestBraidedmetalsleeving
FlexiblemetalsleevingStainlesssteelsleeving,moistureproof
Standard≥Ø8mm(Samples) (Samples)
Special≥Ø6.5mm
Option≥Ø10mm ≥3/8inch
Flexiblemetal:Standard≥Ø6.5mmStainlesssteel:Option≥Ø10mm,3/8inch
Flexiblemetal:Standard≥Ø6.5mmStainlesssteel:Option≥Ø10mm,3/8inch
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![Page 6: 01270 - Cartridge Heater HB · 2016. 9. 30. · W/cm 2 emp [°C/°F] U [V] thermocouple attachments distribution HHP 4-0.02 mm -0.06 mm 350 / 13.8 20 275/527 250 yes no yes limited](https://reader033.vdocuments.us/reader033/viewer/2022061004/60b238b11943f34556222494/html5/thumbnails/6.jpg)
Member of the NIBE Group
Gillelejevej 30 - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13 - A/S reg. No.: 53 053
*RemarksAllattachmentsaremountedattheunheatedzoneoftheheaterNoimmersionofanyattachementsPleasestateimmersiondepthwithorder
RightangleexitØhotrod A B C8.0 12.0 7.5 7.510.0 12.0 9.0 9.012.5 13.0 12.0 11.016.0 16.0 15.0 14.020.0 18.0 19.5 16.03/8“ 12.0 9.0 9.01/2“ 13.0 12.0 11.05/8“ 16.0 15.0 14.03/4“ 18.0 18.5 16.0
Flange and Threaded Nipple Attachments*
C
A
ØB
B
A
ØC
ØB
A
AngularblockØhotrod ØB A/C6.5 7.5 10.08.0 9.0 10.010.0 11.0 14.012.5 11.0 14.016.0 14.0 18.020.0 18.0 25.01/4“ 7.5 10.03/8“ 11.0 14.01/2“ 11.0 14.05/8“ 14.0 18.03/4“ 18.0 25.0
B
A
C
CD
AB
BA
DC
B
A
C
CD
AB
BA
DC
B
A
C
CD
AB
BA
DC
ThreadednippleØhotrod A B C Gew.6.5 10.0 4.0 12 M10x1.08.0 10.0 4.0 14 M12x1.010.0 12.0 4.0 17 M14x1.512.5 12.0 4.0 19 M16x1.516.0 12.0 4.0 24 M20x1.520.0 14.0 4.0 27 M26x1.51/4“ 10.0 4.0 12 G1/8“3/8“ 12.0 4.0 17 G1/4“1/2“ 12.0 4.0 19 G3/8“5/8“ 12.0 4.0 24 G1/2“
ThreadednipplewithremovalaidØhotrod A B C D Gew.6.5 10.0 4.0 2.5 12M10x1.08.0 10.0 4.0 2.5 14 M12x1.010.0 12.0 4.0 2.5 17M14x1.512.5 12.0 4.0 2.5 19 M16x1.516.0 12.0 4.0 2.5 24M20x1.520.0 14.0 4.0 2.5 27M26x1.51/4“ 10.0 4.0 2.5 12 G1/8“3/8“ 12.0 4.0 2.5 17 G1/4“1/2“ 12.0 4.0 2.5 19 G3/8“5/8“ 12.0 4.0 2.5 24 G1/2“
FlangeØhotrod A B C D6.5 18.0 13.0 2.2 1.08.0 18.0 13.0 2.2 1.010.0 27.0 20.0 3.2 1.512.5 27.0 20.0 3.2 1.516.0 33.0 25.6 3.2 1.520.0 33.0 25.6 3.2 1.51/4“ 18.0 13.0 2.2 1.03/8“ 27.0 20.0 2.2 1.51/2“ 27.0 20.0 3.2 1.55/8“ 33.0 25.6 3.2 1.5
MountingClampØhotrod A B C D10 10.0 5.0 10.0 14.012.5 12.2 5.5 4.95 11.712.5 12.2 5.5 7.95 14.716.0 12.2 6.9 10.9 17.720.0 12.2 5.5 12.5 20.0
C
A
ØB
B
A
ØC
ØB
A
BentpipeØhotrod A B6.5 17.3 14.38.0 18.0 15.010.0 22.0 19.012.5 25.0 22.316.0 33.0 29.020.0 39.0 35.01/4“ 18.0 14.53/8“ 22.0 18.81/2“ 25.0 22.45/8“ 33.0 29.03/4“ 39.0 35.0
C
A
ØB
B
A
ØC
ØB
A
C
Ø B
Materialstärke: 1.5 mm
A
D
Attachment Parts
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