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Journal of The Korea Society of Computer and Information Vol. 19, No. 5, May 2014 www.ksci.re.kr http://dx.doi.org/10.9708/jksci.2014.19.5.089 โˆ™ โˆ™

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Page 1: 012 3$0 , , 01! - Korea Science

Journal of The Korea Society of Computer and Information

Vol. 19, No. 5, May 2014

www.ksci.re.kr

http://dx.doi.org/10.9708/jksci.2014.19.5.089

๋‹จ์ผ๋ชจ๋ธ ๋‹จ์ธก ์กฐ๋ฆฝ๋ผ์ธ ๊ท ํ˜•๋ฌธ์ œ์˜ ์ฃผ๊ฒฝ๋กœ ๊ตฐ์ง‘ํ™” ์•Œ๊ณ ๋ฆฌ์ฆ˜

1)์ด์ƒ์šด*

A Single-model Single-sided Assembly Line Balancing

Problem Using Main-path Clustering Algorithm

Sang-Un Lee*

์š” ์•ฝ

๋ณธ ๋…ผ๋ฌธ์€ NP-๋‚œ์ œ ๋ฌธ์ œ๋กœ ์•Œ๋ ค์ง„ ๋‹จ์ผ๋ชจ๋ธ ๋‹จ๋ฐฉํ–ฅ ์กฐ๋ฆฝ๋ผ์ธ ๊ท ํ˜•๋ฌธ์ œ์— ๋Œ€ํ•ด ํœด๋ฆฌ์Šคํ‹ฑ ์•Œ๊ณ ๋ฆฌ์ฆ˜์„ ์ œ์•ˆํ•˜์˜€

๋‹ค. ์กฐ๋ฆฝ๋ผ์ธ ๊ท ํ˜•๋ฌธ์ œ๋Š” ์ฃผ๋กœ ๋ฉ”ํƒ€ํœด๋ฆฌ์Šคํ‹ฑ ๋ฐฉ๋ฒ•๋“ค์„ ์ ์šฉํ•˜๊ณ  ์žˆ๋Š” ์ถ”์„ธ์ด๋‹ค. ์ œ์•ˆ๋œ ์•Œ๊ณ ๋ฆฌ์ฆ˜์€ ์ตœ์ข…์ œํ’ˆ์ด ์ƒ

์‚ฐ๋  ๋•Œ๊นŒ์ง€ ๊ฐ€์žฅ ๋งŽ์€ ๊ณต์ •์œผ๋กœ ์กฐ๋ฆฝ๋˜๋Š” ๊ฒฝ๋กœ๋ฅผ ์ฃผ๊ฒฝ๋กœ๋กœ ์„ค์ •ํ•˜๊ณ , ์ฃผ๊ฒฝ๋กœ๋ฅผ ๋”ฐ๋ผ๊ฐ€๋ฉด์„œ ๊ฐ ์ž‘์—…์ž์—๊ฒŒ ์ˆœํ™˜์‹œ

๊ฐ„์กฐ๊ฑด์„๋งŒ์กฑํ•˜๋Š”์ž‘์—…๋Ÿ‰์„๋ฐฐ์ •ํ•˜๋Š”๊ตฐ์ง‘ํ™”์•Œ๊ณ ๋ฆฌ์ฆ˜์„์ œ์•ˆํ•˜์˜€๋‹ค. ์ œ์•ˆ๋œ์•Œ๊ณ ๋ฆฌ์ฆ˜์€์ตœ์†Œ์˜์ž‘์—…์ž์ˆ˜๋ฅผ๊ฒฐ์ •

ํ•˜๊ณ , ์ˆœํ™˜์‹œ๊ฐ„๋„ ๋‹จ์ถ•์‹œํ‚ค๋Š” ๊ฒฐ๊ณผ๋ฅผ์–ป์—ˆ๋‹ค. 9๊ฐœ์˜ ๋‹ค์–‘ํ•œ ์‹คํ—˜ ๋ฐ์ดํ„ฐ์— ์ œ์•ˆ๋œ์ฃผ๊ฒฝ๋กœ ๊ตฐ์ง‘ํ™”ํœด๋ฆฌ์Šคํ‹ฑ ์•Œ๊ณ ๋ฆฌ

์ฆ˜์„ ์ ์šฉํ•œ ๊ฒฐ๊ณผ ๋ฉ”ํƒ€ํœด๋ฆฌ์Šคํ‹ฑ ๋ฐฉ๋ฒ•๋“ค์— ๋น„ํ•ด ๋ณด๋‹ค ์ข‹์€ ์„ฑ๋Šฅ์„ ๊ฐ–๊ณ  ์žˆ์Œ์„ ๋ณด์˜€๋‹ค.

โ–ธKeywords :๋‹จ์ผ๋ชจ๋ธ, ๋‹จ์ธก ์กฐ๋ฆฝ๋ผ์ธ ๊ท ํ˜•, ์ฃผ-๊ฒฝ๋กœ, ๋ถ€๊ฒฝ๋กœ, ๊ตฐ์ง‘

Abstract

This paper suggests heuristic algorithm for single-model simple assembly line balancing problem

that is a kind of NP-hard problem. This problem primarily can be solved metaheuristic method.

This heuristic algorithm set the main-path that has a most number of operations from start to

end-product. Then the clustering algorithm can be assigns operations to each workstation within

cycle time follow main-path. This algorithm decides minimum number of workstations and can be

reduces the cycle time. This algorithm can be better performance then metaheuristic methods.

โ–ธKeywords : Single-model, Single-sided Assembly Line Balancing, Main-path, Sub-path,

Clustering

โˆ™์ œ1์ €์ž : ์ด์ƒ์šดโˆ™ํˆฌ๊ณ ์ผ : 2014. 2. 12, ์‹ฌ์‚ฌ์ผ : 2014. 2. 25, ๊ฒŒ์žฌํ™•์ •์ผ : 2014. 3. 5.

* ๊ฐ•๋ฆ‰์›์ฃผ๋Œ€ํ•™๊ต ๋ฉ€ํ‹ฐ๋ฏธ๋””์–ด๊ณตํ•™๊ณผ (Dept. of Multimedia Eng., Gangneung-Wonju National University)

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90 Journal of The Korea Society of Computer and Information May 2014

I. ์„œ ๋ก 

์œ ์ œ์กฐ๋ถ„์•ผ์˜์กฐ๋ฆฝ๋ผ์ธ๊ท ํ˜• (assembly line balancing,

ALB) ๋ฌธ์ œ๋Š” 1900๋…„๋Œ€์ดˆ๋ถ€ํ„ฐ์ œ๊ธฐ๋˜์–ด์˜จ๋ฌธ์ œ๋กœ, ํŠน์ •์ œ

ํ’ˆ์„์ œ์กฐํ•˜๋Š”๋ฐ์žˆ์–ดํšจ์œจ์ ์ด๊ณ ๋†’์€์ƒ์‚ฐ์„ฑ์„๊ฐ–๋„๋ก์ž‘์—…

์ž๋“ค์—๊ฒŒ ์ž‘์—…๋Ÿ‰์„ ๋ฐฐ์ •ํ•˜๋Š” ๋ฐฉ๋ฒ•์ด๋‹ค[1]. ์กฐ๋ฆฝ๋ผ์ธ์€ ์„ ํ˜•

์œผ๋กœ ๋ฐฐ์น˜๋œ ์ž‘์—…๋Œ€๋“ค (workstations)๋กœ ๊ตฌ์„ฑ๋˜์–ด ์žˆ์œผ๋ฉฐ,

๋ถ€ํ’ˆ (์ž์žฌ)์€ ์ฒซ ๋ฒˆ์งธ ์ž‘์—…๋Œ€์— ํˆฌ์ž…๋œ ์ดํ›„ ์ปจ๋ฒ ์ด์–ด ๋ฒจํŠธ

์กฐ๋ฆฝ๋ผ์ธ์„ ํ†ตํ•ด ๋‹ค์Œ ์ž‘์—…๋Œ€๋กœ ๊ณ„์†์ ์œผ๋กœ ์ด๋™๋˜๋ฉด์„œ ์กฐ๋ฆฝ

๋˜์–ด ์ตœ์ข…์ ์œผ๋กœ ์™„์ œํ’ˆ์ด ์ƒ์‚ฐ๋œ๋‹ค. ์ผ๋‹จ ์ œํ’ˆ์ด ์ž‘์—…๋Œ€์—

๋„์ฐฉํ•˜๋ฉด ์ž‘์—…์ž๊ฐ€ ํ• ๋‹น๋œ ๋ถ€ํ’ˆ๋“ค์— ๋Œ€ํ•œ ์ž‘์—…์„ ์ˆ˜ํ–‰ํ•˜๊ณ ,

์ˆ˜ํ–‰๋œ ์ œํ’ˆ์€ ๋‹ค์Œ ๊ณต์ • (operation)์œผ๋กœ ์ด๋™๋œ๋‹ค. ์ด ๊ฒฝ

์šฐ, ๊ฐ ์ž‘์—…์ž์—๊ฒŒ ๋ฐฐ์ •๋œ ์ž‘์—…๋“ค์€ ์ œํ’ˆ์˜ ์กฐ๋ฆฝ์ˆœ์„œ๋ฅผ ์ค€์ˆ˜

ํ•ด์•ผํ•œ๋‹ค. ๊ฐ๊ณต์ •์—์„œํ•˜๋‚˜์˜์ž‘์—…์ด์™„๋ฃŒ๋˜๋Š”์‹œ๊ฐ„์„์ฒ˜๋ฆฌ

์‹œ๊ฐ„ (processing time)์ด๋ผ ํ•œ๋‹ค[2]. ์กฐ๋ฆฝ๋ผ์ธ์˜ ์ˆœํ™˜ ์‹œ

๊ฐ„ (cycle time)์€ ํ•˜๋‚˜์˜์™„์ œํ’ˆ์ด์ƒ์‚ฐ๋ ๋•Œ๊นŒ์ง€์˜์‹œ๊ฐ„์œผ

๋กœ, ์›ํ•˜๋Š”์ƒ์‚ฐ์œจ (production rate)์—์˜ํ•ด์‚ฌ์ „์—๊ฒฐ์ •๋œ

๋‹ค[3]. ์กฐ๋ฆฝ๋ผ์ธ์„ํ™•์ •๋œ์ƒ์‚ฐ์œจ๋กœ์œ ์ง€ํ•˜๊ธฐ์œ„ํ•ด์„œ๋Š”๊ฐ์ž‘

์—…๋Œ€์—์„œ์˜ ์ฒ˜๋ฆฌ์‹œ๊ฐ„๋“ค์˜ ํ•ฉ์€ ์ž‘์—…๋Œ€์˜ ์ˆœํ™˜์‹œ๊ฐ„์„ ์ดˆ๊ณผํ•˜

๋ฉด ์•ˆ๋œ๋‹ค. ์กฐ๋ฆฝ๋ผ์ธ ๊ท ํ˜• ๋ฌธ์ œ๋Š” ์‚ฐ์—…๊ณตํ•™์—์„œ์˜ ์ „ํ˜•์ ์ธ

๋ฌธ์ œ ์ค‘ ํ•˜๋‚˜๋กœ NP-hard ์กฐํ•ฉ์ตœ์ ํ™” ๋ฌธ์ œ๋กœ ๋ถ„๋ฅ˜๋˜๊ณ  ์žˆ๋‹ค

[4]. ์ด๋Š” ๋‹คํ•ญ์‹œ๊ฐ„์œผ๋กœ ํ’€ ์ˆ˜ ์žˆ๋Š” ์ •ํ™•ํ•œ ์•Œ๊ณ ๋ฆฌ์ฆ˜์ด ์กด์žฌ

ํ•˜์ง€ ์•Š๊ธฐ ๋•Œ๋ฌธ์— ๋ถ€๋“์ด ํœด๋ฆฌ์Šคํ‹ฑ ๋ฐฉ๋ฒ• (heuristic

method)์œผ๋กœํ•ด๋ฅผ๊ตฌํ•˜๊ณ ์žˆ๋‹ค[5]. ์ตœ๊ทผ๋“ค์–ด์„œ๋Š”ํœด๋ฆฌ์Šคํ‹ฑ

๋ฐฉ๋ฒ•๋ณด๋‹ค ์œ ์ „์ž ์•Œ๊ณ ๋ฆฌ์ฆ˜ (GA), ๋‹ด๊ธˆ์งˆ๊ธฐ๋ฒ• (SA), ์‹ ๊ฒฝ๋ง

(NN), ๊ฐœ๋ฏธ์ง‘๋‹จ์ตœ์ ํ™” (ACO), ๊ฐœ์ฒด๊ตฐ์ง‘์ตœ์ ํ™” (PSO),

Tabu ํƒ์ƒ‰ (TS) ๋“ฑ์˜ ๋ฉ”ํƒ€ํœด๋ฆฌ์Šคํ‹ฑ ๋ฐฉ๋ฒ• (metaheuristic

method)์„ ๋Œ€์•ˆ์œผ๋กœ ์ ์šฉํ•˜๋Š” ์ถ”์„ธ์ด๋‹ค[6-12].

๋ณธ ๋…ผ๋ฌธ์—์„œ๋Š”์กฐ๋ฆฝ๋ผ์ธ๊ท ํ˜•๋ฌธ์ œ๋ฅผ์ตœ์ข…์™„์ œํ’ˆ์ด์ƒ์‚ฐ๋ 

๋•Œ๊นŒ์ง€์˜๊ณต์ •๊ฐœ์ˆ˜๊ฐ€์ตœ๋Œ€์ธ๊ฒฝ๋กœ๋ฅผ์ฃผ๊ฒฝ๋กœ (main path)๋กœ

์„ค์ •ํ•˜๊ณ , ์ฃผ๊ฒฝ๋กœ๋ฅผ๋”ฐ๋ผ๊ฐ€๋ฉด์„œ๊ฐ์ž‘์—…๋Œ€์—๊ท ํ˜•๋œ์ž‘์—…๋Ÿ‰์„

๋ฐฐ์ •ํ•˜๋Š”ํœด๋ฆฌ์Šคํ‹ฑ์•Œ๊ณ ๋ฆฌ์ฆ˜์„์ œ์•ˆํ•˜๊ณ , ์ œ์•ˆ๋œํœด๋ฆฌ์Šคํ‹ฑ์•Œ

๊ณ ๋ฆฌ์ฆ˜์ด ๋ฉ”ํƒ€ํœด๋ฆฌ์Šคํ‹ฑ ๋ฐฉ๋ฒ•์— ๋น„ํ•ด ๋ณด๋‹ค ์ข‹์€ ๊ฒฐ๊ณผ๋ฅผ ์–ป์„

์ˆ˜ ์žˆ์Œ์„ ๋ณด์ธ๋‹ค.

2์žฅ์—์„œ๋Š” ์กฐ๋ฆฝ๋ผ์ธ์˜ ๋ฐฐ์น˜ํ˜•ํƒœ, ์ƒ์‚ฐ์ œํ’ˆ์˜ ์ข…๋ฅ˜์™€ ๋”๋ถˆ

์–ด์กฐ๋ฆฝ๋ผ์ธ๊ท ํ˜•๋ฌธ์ œ์„ฑ๋Šฅ์„ํ‰๊ฐ€ํ•˜๋Š”์ฒ™๋„๋ฅผ๊ณ ์ฐฐํ•ด๋ณธ๋‹ค.

3์žฅ์—์„œ๋Š” ์ฃผ๊ฒฝ๋กœ๋ฅผ ๋”ฐ๋ผ๊ฐ€๋ฉด์„œ ๊ฐ ์ž‘์—…๋Œ€์— ์ž‘์—…๋Ÿ‰์„ ๋ฐฐ์ •

ํ•˜๋Š” ๊ตฐ์ง‘ (clustering) ์ตœ์ ํ™” ์•Œ๊ณ ๋ฆฌ์ฆ˜์„ ์ œ์•ˆํ•œ๋‹ค. 4์žฅ์—

์„œ๋Š”๋‹ค์–‘ํ•œ๋ฌธ์ œ๋“ค์—์ œ์•ˆ๋œ์•Œ๊ณ ๋ฆฌ์ฆ˜์„์ ์šฉํ•˜์—ฌ๊ธฐ์กด์˜๋ฉ”

ํƒ€ํœด๋ฆฌ์Šคํ‹ฑ ๋ฐฉ๋ฒ•๋“ค๊ณผ ์„ฑ๋Šฅ ๋น„๊ต๋ฅผ ํ†ตํ•ด ์•Œ๊ณ ๋ฆฌ์ฆ˜์˜ ์ ํ•ฉ์„ฑ์„

๊ฒ€์ฆํ•œ๋‹ค.

II. ๊ด€๋ จ์—ฐ๊ตฌ

์กฐ๋ฆฝ๋ผ์ธ์ž‘์—…์žฅ์˜์ž‘์—…์ž๋ฐฐ์น˜๋Š”๊ทธ๋ฆผ 1๊ณผ๊ฐ™์ด3๊ฐ€์ง€ํ˜•

ํƒœ๋ฅผ ์ทจํ•œ๋‹ค[13].

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๋‹จ์ผ๋ชจ๋ธ ๋‹จ์ธก ์กฐ๋ฆฝ๋ผ์ธ ๊ท ํ˜•๋ฌธ์ œ์˜ ์ฃผ๊ฒฝ๋กœ ๊ตฐ์ง‘ํ™” ์•Œ๊ณ ๋ฆฌ์ฆ˜ 91

๊ทธ๋ฆผ 1. ์ „ํ˜•์ ์ธ์ž‘์—…์žฅํ˜•์‹Fig. 1. Typical Workstation Layout Scheme

์—ฌ๊ธฐ์„œ (a)์˜ ๋‹จ์ธก์ œํ’ˆ (one-sided product)์€ ์ œํ’ˆ ์กฐ

๋ฆฝ์‹œ ์ขŒโ€ค์šฐ์ธก์˜ ๋ถ€ํ’ˆ ์กฐ๋ฆฝ ์œ„์น˜์™€ ๋ฌด๊ด€ํ•œ ์ผ๋ฐ˜์ ์ธ ๋ชจ๋ฐ”์ผ ํฐ

์ด๋‚˜ ์ „์ž์ œํ’ˆ ๊ฐ™์€ ๊ฒฝ์šฐ์— ์ ์šฉ๋˜๋ฉฐ, ์ž๋™์ฐจ์™€ ๊ฐ™์ด ์ขŒโ€ค์šฐ์ธก์กฐ๋ฆฝ์œ„์น˜๋ฅผ์ค€์ˆ˜ํ•ด์•ผํ•˜๋Š”๊ฒฝ์šฐ (b)์˜์–‘์ธก์ œํ’ˆ (two- sided

product) ์กฐ๋ฆฝ๋ฐฉ์‹์„ ์„ ํƒํ•œ๋‹ค. (c)๋Š” ๋‹จ์ธก์ œํ’ˆ์ด์ง€๋งŒ 1๋ช…

์˜์ž‘์—…์ž๊ฐ€์ขŒโ€ค์šฐ์ธก์„์™•๋ณตํ•˜๋ฉด์„œ์ž‘์—…์„์ˆ˜ํ–‰ํ•˜๋Š”๊ฒฝ์šฐ์ด๋‹ค.

์กฐ๋ฆฝ๋ผ์ธ์˜ ์ œํ’ˆ ์ƒ์‚ฐ๋ฐฉ์‹์€ ๊ทธ๋ฆผ 2์™€ ๊ฐ™์ด 3๊ฐ€์ง€ ํ˜•ํƒœ๋ฅผ

์ทจํ•œ๋‹ค[14-15]. (a)๋Š” ๋‹จ์ผ ์ œํ’ˆ๋งŒ์„ ์ „์šฉ์œผ๋กœ ์กฐ๋ฆฝํ•˜๋Š” ๋ผ

์ธ์ด๋ฉฐ, (b)๋Š”์—ฌ๋Ÿฌ์ œํ’ˆ์„ํ˜ผ์šฉํ•˜์—ฌ๋™์‹œ์—์ƒ์‚ฐํ•˜๋Š”๋ฐฉ์‹์ด

๋ฉฐ, (c)๋Š” ์—ฌ๋Ÿฌ ์ œํ’ˆ์„ ์ƒ์‚ฐํ•˜์ง€๋งŒ ํ•˜๋‚˜์˜ ์ œํ’ˆ์„ ์ƒ์‚ฐํ•˜๊ณ ,

๋‹ค๋ฅธ ์ œํ’ˆ์„ ์ด์–ด์„œ ์ƒ์‚ฐํ•˜๋Š” ๋ฐฉ์‹์ด๋‹ค.

๊ทธ๋ฆผ 2. ์ „ํ˜•์ ์ธ์ƒ์‚ฐ๋ฐฉ์‹Fig. 2. Typical Production Types

๋ณธ๋…ผ๋ฌธ์—์„œ๋Š”๋‹จ์ผ์ œํ’ˆ์˜๋‹จ์ธก์ƒ์‚ฐ์กฐ๋ฆฝ๋ผ์ธ์ธ๊ฒฝ์šฐ๋งŒ์„

๊ณ ๋ คํ•œ๋‹ค.

๊ทธ๋ฆผ 3์€ 11๊ฐœ์˜ ์ž‘์—…์œผ๋กœ ๊ตฌ์„ฑ๋œ ๋‹จ์ˆœ ์กฐ๋ฆฝ๋ผ์ธ์—์„œ ํ•˜

๋‚˜์˜ ์ œํ’ˆ์„ ์ƒ์‚ฐํ•˜๊ธฐ ์œ„ํ•ด ๊ฐ ๋ถ€ํ’ˆ๋“ค์ด ์กฐ๋ฆฝ๋˜๋Š” ์ˆœ์„œ๋ฅผ ๋‚˜

ํƒ€๋‚ธ ์šฐ์„ ์ˆœ์œ„๋„ (precedent diagram)์ด๋‹ค. ์—ฌ๊ธฐ์„œ

์ด๋ฉฐ, ์œผ๋กœ์„ค์ •ํ•˜๋ฉด โŒˆโŒ‰ ์œผ๋กœ 6๋ช…์˜ ์ž‘์—…์ž๊ฐ€ ํ•„์š”ํ•˜๋‹ค. ๊ฐ ์ž‘์—…์ž์˜ ์ž‘์—… ์†Œ์š”์‹œ๊ฐ„์ด

์„์ดˆ๊ณผํ•˜์ง€์•Š์œผ๋ฉด์„œ, ๋ถ€ํ’ˆ์ด์กฐ๋ฆฝ๋˜๋Š”์ˆœ์„œ๋ฅผ์ค€์ˆ˜ํ•˜

๋„๋ก๊ฐ์ž‘์—…์ž์—๊ฒŒ์ž‘์—…์„๋ถ„๋ฐฐํ•ด์•ผํ•˜๋ฉฐ, ๊ฐ ์ž‘์—…์ž์—๊ฒŒ๋ฐฐ

์ •๋œ ์ž‘์—…์‹œ๊ฐ„๋“ค๊ณผ์˜ ํŽธ์ฐจ๊ฐ€ ๊ฐ€๋Šฅํ•œ ์ ๋„๋ก ๊ท ํ˜• (balance)

์„๋งž์ถ”์–ด์•ผํ•œ๋‹ค. ์ด์™€๊ฐ™์€์กฐ๊ฑด์„๋งŒ์กฑ์‹œํ‚ค๋Š”๊ฒฐ๊ณผ๋Š”์šฐ์ธก

์— ์ œ์‹œ๋˜์–ด ์žˆ๋‹ค.

โ†’

๊ทธ๋ฆผ 3. ๋‹จ์ˆœ์กฐ๋ฆฝ๋ผ์ธ์˜์šฐ์„ ์ˆœ์œ„๋„์™€์ž‘์—…ํ• ๋‹นFig. 3. Precedence Diagram and Work Assignment for

Simple Assembly Line

Suwannarongsri์™€Puangdownreong[1,16]์™€Grzechca[17]์—

๋”ฐ๋ฅด๋ฉด์•Œ๊ณ ๋ฆฌ์ฆ˜์„ฑ๋Šฅ์€ ๋กœํ‰๊ฐ€ํ•œ๋‹ค. ์—ฌ๊ธฐ์„œ

๋ผ์ธ ํšจ์œจ์„ฑ (line efficiency, )๋Š” ์‹ (1)๋กœ, ํ‰ํ™œ๋„ ์ง€

์ˆ˜ (smoothness index )๋Š” ์‹ (2)๋กœ, ์กฐ๋ฆฝ๋ผ์ธ์—์„œ ์ž‘

์—…์„์™„๋ฃŒํ•˜๋Š”๋ฐํ•„์š”ํ•œ๋ผ์ธ์‹œ๊ฐ„ (time of the line, )

๋Š”์‹ (3)์œผ๋กœ, ์ž‘์—…๋ถ€ํ•˜๋ถ„์‚ฐ (workload variance, )

์€ ์‹ (4)๋กœ ๊ณ„์‚ฐ๋œ๋‹ค.

ร— (1)

where - ์ด ์ž‘์—…๋Œ€ (์ž‘์—…์ž) ์ˆ˜

- ์ˆœํ™˜์‹œ๊ฐ„ (cycle time)

- ๋ฒˆ์งธ ์ž‘์—…๋Œ€์˜ ์ž‘์—…์‹œ๊ฐ„

max (2)

where max- ์ตœ๋Œ€ ์ž‘์—…๋Œ€ ์ž‘์—…์‹œ๊ฐ„ (3)

where - ๋งˆ์ง€๋ง‰ ์ž‘์—…๋Œ€์˜ ์ž‘์—…์‹œ๊ฐ„

(4)

์‹ (1)์˜๋ผ์ธํšจ์œจ์„ฑ์€์ „์ฒด์ž‘์—…์‹œ๊ฐ„์„์ž‘์—…๋Œ€์ˆ˜์™€์ˆœํ™˜

์‹œ๊ฐ„์˜๊ณฑ์œผ๋กœ๋‚˜๋ˆˆ๊ฒฐ๊ณผ๋กœ100%์—๊ฐ€๊นŒ์šธ์ˆ˜๋ก์ข‹์€๊ฒฐ๊ณผ๋ฅผ

์–ป๋Š”๋‹ค.์‹ (2)์˜ํ‰ํ™œ๋„์ง€์ˆ˜๋Š”์ตœ๋Œ€์ž‘์—…์‹œ๊ฐ„์†Œ์š”์ž‘์—…๋Œ€์™€

๊ฐ ์ž‘์—…๋Œ€์˜ ์ž‘์—…์‹œ๊ฐ„๊ณผ์˜ ํŽธ์ฐจ์ด๋ฉฐ, ์‹ (3)์˜ ๋Š” ํ•˜๋‚˜์˜

์ œํ’ˆ์ด์ƒ์‚ฐ๋˜๋Š”์ž‘์—…์†Œ์š”์‹œ๊ฐ„์„์˜๋ฏธํ•œ๋‹ค.์‹ (4)์˜์ž‘์—…๋ถ€ํ•˜

๋ถ„์‚ฐ์€์ž‘์—…์ž๋“ค์˜์ž‘์—…์‹œ๊ฐ„ํŽธ์ฐจ๋ฅผ์•Œ๊ธฐ์œ„ํ•œ๊ธฐ์ค€์ด๋‹ค. ๋”ฐ๋ผ

์„œ, ์‹ (2)์™€ ์‹ (4)๋Š” ์ ์€ ๊ฐ’์ผ ์ˆ˜๋ก ์ข‹์€ ๋ชจ๋ธ์ด ๋œ๋‹ค.

III. ์ฃผ๊ฒฝ๋กœ ๊ตฐ์ง‘ํ™” ์•Œ๊ณ ๋ฆฌ์ฆ˜

๋ณธ ์žฅ์—์„œ๋Š” ๊ณ„ํš๋œ ์™„์ œํ’ˆ์„ ์ƒ์‚ฐํ•˜๋Š”๋ฐ ์†Œ์š”๋˜๋Š” ์ด ์ž‘

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์—…์†Œ์š”์‹œ๊ฐ„ ์™€ ํ•œ ์ž‘์—…๋Œ€ (workstation,

โ‹ฏ์—์„œ ๋จธ๋ฌด๋ฅด๋Š” ์‹œ๊ฐ„์ธ ์ˆœํ™˜์‹œ๊ฐ„ (cycle time) ๊ฐ€ ์ฃผ

์–ด์กŒ์„๋•Œ, ์ตœ์†Œ ์ž‘์—…๋Œ€์ˆ˜์ฆ‰, ์ตœ์†Œ๋กœํ•„์š”ํ•œ์ž‘์—…์ž์ˆ˜ โˆ—

์™€ํ•œ๋ช…์˜์ž‘์—…์ž๊ฐ€์ž‘์—…ํ•˜๋Š”์‹œ๊ฐ„์„ ๋ณด๋‹ค์ž‘์€ max๋ฅผ์ฐพ

๋Š” ํœด๋ฆฌ์Šคํ‹ฑ ์•Œ๊ณ ๋ฆฌ์ฆ˜์„ ์ œ์•ˆํ•œ๋‹ค. ์ตœ์ขŒ์ธก ๋ ˆ๋ฒจ๋ถ€ํ„ฐ ์ตœ์šฐ์ธก

๋ ˆ๋ฒจ๊นŒ์ง€ ์ž‘์—… ๊ณต์ •์ˆ˜๊ฐ€ ๊ฐ€์žฅ ๋งŽ์€ ๊ฒฝ๋กœ๋ฅผ ์ฃผ ๊ฒฝ๋กœ (main

path), ๋‚˜๋จธ์ง€ ๊ณต์ • ๊ฒฝ๋กœ๋“ค์„ ๋ถ€ ๊ฒฝ๋กœ (sub path)๋ผ ํ•˜์ž.

์—ฌ๊ธฐ์„œ ์ œ์•ˆ๋œ ๋ฐฉ๋ฒ•์€ ์ฃผ๊ฒฝ๋กœ ๊ตฐ์ง‘ํ™” ์•Œ๊ณ ๋ฆฌ์ฆ˜ (main-path

clustering algorithm, MPCA)์œผ๋กœ ๋‹ค์Œ๊ณผ๊ฐ™์ด์ˆ˜ํ–‰๋œ๋‹ค.

Step 1. ์ฃผ์–ด์ง„ ์šฐ์„ ์ˆœ์œ„ ๊ทธ๋ž˜ํ”„ (precedence graph)์—

๋Œ€ํ•ด ์ž‘์—…์‹œ๊ฐ„์€ ๋ฌด๊ด€ํ•˜๊ฒŒ ์ž‘์—… ๊ฐœ์ˆ˜์— ๋Œ€ํ•ด์„œ๋งŒ

๊ฐ€๋Šฅํ•œ์šฐ์ธก์œผ๋กœ์ด๋™์‹œ์ผœ๋ ˆ๋ฒจ๋‹จ์œ„๋กœ์žฌ๊ตฌ์„ฑํ•œ๋‹ค.

Step 2. โˆ— โŒˆโŒ‰์˜ ์ตœ์†Œ๋กœ ํ•„์š”ํ•œ ์ž‘์—…๋Œ€ ์ˆ˜๋ฅผ ๊ฒฐ

์ •ํ•œ๋‹ค. โˆ— โŒˆโˆ—โŒ‰๋กœ ๋ชฉํ‘œ๋กœ ํ•˜๋Š” ์ˆœํ™˜ ์‹œ

๊ฐ„์„ ๊ฒฐ์ •ํ•œ๋‹ค.

Step 3. ์ฃผ๊ฒฝ๋กœ์˜์‹œ์ž‘์ž‘์—…๊ณต์ •๋ถ€ํ„ฐ์‹œ์ž‘ํ•˜์—ฌ์ฃผ๊ฒฝ๋กœ๋ฅผ์ˆœ

๋ฐฉํ–ฅ์œผ๋กœ ๊ฐ€๋ฉด์„œ ์ƒํ•œ ๊ฐ’ (upper limit) โˆ—

โˆ—๊ฐ€ ๋˜๋„๋ก ๊ตฐ์ง‘์„ ํ˜•์„ฑํ•œ๋‹ค. ์ด ๋•Œ ์ฃผ ๊ฒฝ๋กœ

์˜ ๋ฒˆ์งธ๋ ˆ๋ฒจ์ž‘์—…์—๋Œ€ํ•ด๋ถ€๊ฒฝ๋กœ์—์„œ์˜ ๋ฒˆ

์งธ ๋ ˆ๋ฒจ ์ž‘์—…์œผ๋กœ ๋ถ€ํ„ฐ์˜ ์œ ์ž…์ด ์žˆ์œผ๋ฉด ์ด ๋ถ€ ๊ฒฝ

๋กœ ์ž‘์—…๋“ค๋„ ํ•จ๊ป˜ ๊ตฐ์ง‘์„ ํ˜•์„ฑํ•œ๋‹ค. ๋˜ํ•œ, ์ฃผ๊ฒฝ๋กœ

๋กœ ์œ ์ž…๋˜์ง€ ์•Š๋Š” ๋ถ€ ๊ฒฝ๋กœ์˜ ์ž‘์—…๋“ค๋„ ํ›„๋ณด

(candidate)๋กœ ๊ตฐ์ง‘์— ์ฐธ์—ฌ์‹œํ‚ฌ ์ˆ˜ ์žˆ๋‹ค. ๊ตฐ์ง‘์€

โˆ—๊ฐœ๋ฅผ ๊ฐ€๋Šฅํ•œ โˆ—๊ฐ€ ๋˜๋„๋ก ํ•˜๋ฉฐ, ๋ถ€๋“์ด โˆ—๋ฅผ

์ดˆ๊ณผํ•˜๋ฉด ๋ฅผ ์ดˆ๊ณผํ•˜์ง€ ์•Š๋„๋ก ํ•œ๋‹ค.

Step 4. ๋งŒ์•ฝ, ์ˆœ๋ฐฉํ–ฅ์˜ ๊ตฐ์ง‘ ํ˜•์„ฑ ๊ฒฐ๊ณผ ์ตœ์ข… ๊ตฐ์ง‘์ด ๋ฅผ

์ดˆ๊ณผํ•˜๋ฉด ์—ญ๋ฐฉํ–ฅ์œผ๋กœ Step 3์„ ์žฌ์ˆ˜ํ–‰ํ•œ๋‹ค.

์ œ์•ˆ๋œ์ฃผ๊ฒฝ๋กœ๊ตฐ์ง‘์•Œ๊ณ ๋ฆฌ์ฆ˜์€ํœด๋ฆฌ์Šคํ‹ฑ๋ฐฉ๋ฒ•์œผ๋กœ๋‹ค์Œ๊ณผ

๊ฐ™์€ ํŠน์ง•์„ ๊ฐ–๊ณ  ์žˆ๋‹ค.

(1) โˆ—๋ฅผ ๋ชฉํ‘œ๋กœ ๊ตฐ์ง‘์„ ํ˜•์„ฑํ•˜์—ฌ ์ฃผ์–ด์ง„ ์ˆœํ™˜ ์‹œ๊ฐ„ ๋ฅผ

max๋กœ ๋‹จ์ถ•์‹œํ‚ฌ ์ˆ˜ ์žˆ๋‹ค.

(2) โˆ—๊ฐœ์˜ ์ž‘์—…๋Œ€ (์ž‘์—…์ž)๋ฅผ ๋ชฉํ‘œ๋กœ ๊ตฐ์ง‘์„ ํ˜•์„ฑํ•˜์—ฌ ์ตœ

์†Œ๋กœ ํ•„์š”ํ•œ ์ž‘์—…์ž๋ฅผ ๊ฒฐ์ •ํ•  ์ˆ˜ ์žˆ๋‹ค.

(3) ๊ฐ ์ž‘์—…์ž์˜ ์ˆœํ™˜ ์‹œ๊ฐ„ ํŽธ์ฐจ๊ฐ€ ์ตœ์†Œ๊ฐ€ ๋˜๋„๋ก ํ•˜์—ฌ ์œ ํœด

์‹œ๊ฐ„ (idle time)์„์ตœ์†Œํ™”์‹œํ‚ฌ๋ฟ์•„๋‹ˆ๋ผ์ž‘์—…์ž๊ฐ„๊ฐ€

๋Šฅํ•œ ์ž‘์—…์‹œ๊ฐ„์˜ ๊ท ํ˜• (์ตœ์†Œ ํŽธ์ฐจ)์„ ๋งž์ถœ ์ˆ˜ ์žˆ๋‹ค.

๊ทธ๋ฆผ 3์˜ ๋ฐ์ดํ„ฐ์— ๋Œ€ํ•ด ์ œ์•ˆ๋œ MPCA๋ฅผ ์ˆ˜ํ–‰ํ•œ ๊ณผ์ •์€

๊ทธ๋ฆผ 4์™€ ๊ฐ™๋‹ค.

๊ทธ๋ฆผ 3์˜ ๋ฐ์ดํ„ฐ์—๋Œ€ํ•ด์ œ์•ˆ๋œMPCA๋Š” ์ฒซ๋ฒˆ์งธ๋กœ๊ฐ€์žฅ

์ž‘์—…์ˆ˜๊ฐ€ ๋งŽ์€ ์ฃผ๊ฒฝ๋กœ๋กœ ์„ ๊ฒฐ์ •ํ•˜์˜€

๋‹ค. ์ด ์ฃผ๊ฒฝ๋กœ์— ๋Œ€ํ•ด ์„ ์ดˆ๊ณผํ•˜์ง€ ์•Š๋„๋ก ์ž‘์—…๋“ค์„

์„ ์ •ํ•œ๊ฒฐ๊ณผ์ฃผ๊ฒฝ๋กœ์ƒ์˜ ์™€๋ถ€๊ฒฝ๋กœ์˜ ๋กœ ๋ฅผ๊ฒฐ

์ •ํ•˜์˜€์œผ๋ฉฐ, ๋‹ค์Œ์œผ๋กœ, ์ฃผ ๊ฒฝ๋กœ์ƒ์˜ , ์ฃผ ๊ฒฝ๋กœ์ƒ์˜

, ๋ถ€ ๊ฒฝ๋กœ์ƒ์˜ ๊ฐ€ ๊ฒฐ์ •๋˜๊ณ , ๋งˆ์ง€๋ง‰์œผ๋กœ

๊ฐ€ ๊ฒฐ์ •๋˜์—ˆ๋‹ค.

(a) Main path

(b) MPCA Process

๊ทธ๋ฆผ 4. ๋ฐ์ดํ„ฐ์—๋Œ€ํ•œMPCAFig. MPCA for data

IV. ์‹คํ—˜ ๋ฐ ๊ฒฐ๊ณผ ๋ถ„์„

๋ณธ ์žฅ์—์„œ๋Š” ๊ทธ๋ฆผ 5์˜ 9๊ฐœ ์‹คํ—˜๋ฐ์ดํ„ฐ[1,16-20]์— ์ œ์•ˆ

๋œMPCA๋ฅผ์ ์šฉํ•˜์—ฌ๋ณธ๋‹ค. ๊ทธ๋ฆผ 5์—๋Œ€ํ•ดMPCA๋ฅผ์ ์šฉํ•˜

์—ฌ โˆ—๋ช…์—๊ฒŒ์ž‘์—…์„๋ฐฐ์ •ํ•œ๊ฒฐ๊ณผ๋Š”๊ทธ๋ฆผ 6์— ์ œ์‹œ๋˜์–ด์žˆ๋‹ค.

๋ฌธ์ œ Grzechca 12 43 min 10 min

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๋‹จ์ผ๋ชจ๋ธ ๋‹จ์ธก ์กฐ๋ฆฝ๋ผ์ธ ๊ท ํ˜•๋ฌธ์ œ์˜ ์ฃผ๊ฒฝ๋กœ ๊ตฐ์ง‘ํ™” ์•Œ๊ณ ๋ฆฌ์ฆ˜ 93

๋ฌธ์ œ Roszig 25 125 min 20 min

๋ฌธ์ œ Buxey 29 324 min 50 min

๋ฌธ์ œ Sawyer 30 324 min 40 min

๋ฌธ์ œ Gunther 35 483 min 60 min

๋ฌธ์ œ Kibridge 45 552 min 80 min

๋ฌธ์ œ Warneke 58 1,548 min 160 min

๋ฌธ์ œ Motorcycle 60 2,475 sec 360 sec

๋ฌธ์ œ Tonge 70 3,510 min 325 min

๊ทธ๋ฆผ 5. ๋‹จ์ˆœ์กฐ๋ฆฝ๋ผ์ธ์šฐ์„ ์ˆœ์œ„๋„์‹คํ—˜๋ฐ์ดํ„ฐFig. 5. Experimental Data for Precedence Diagram of

Simple Assembly Line

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94 Journal of The Korea Society of Computer and Information May 2014

๊ทธ๋ฆผ 6. MPCA์˜์ž‘์—…ํ• ๋‹นFig. 6. Work Assignment Using MPCA

๊ทธ๋ฆผ 6์˜๊ฒฐ๊ณผ๋ฅผ๊ธฐ์กด์—์ œ์‹œ๋œ๋ฉ”ํƒ€ํœด๋ฆฌ์Šคํ‹ฑ๋ฐฉ๋ฒ•๋“ค๊ณผ๋น„

๊ตํ•œ ๊ฒฐ๊ณผ๋Š” ํ‘œ 1์— ์ œ์‹œ๋˜์–ด ์žˆ๋‹ค. ์—ฌ๊ธฐ์„œ์ธ์šฉ๋œ๋ชจ๋ธ์˜์šฉ

์–ด๋Š”๋‹ค์Œ๊ณผ๊ฐ™๋‹ค. TS: Tabu Search, ATS&PH-MO: Adaptive

Tabu Search& Practicing Heuristic Multi Objective, IUFF:

Immediate- update-first-fit, NOF: Number of Followers,

NOIF: Number of Immediate Followers, NOP: Number of

Predecessors, WET: Work Element Time

ํ‘œ 1์˜๊ฒฐ๊ณผ์—์„œ์ตœ์ ์˜๊ฒฐ๊ณผ๋ฅผ์–ป์€๋ฉ”ํƒ€ํœด๋ฆฌ์Šคํ‹ฑ๋ฐฉ๋ฒ•๊ณผ

์ œ์•ˆ๋œ MPCA๋ฅผ ์š”์•ฝํ•˜์—ฌ ๋น„๊ตํ•œ ๊ฒฐ๊ณผ๋Š” ํ‘œ 2์— ์ œ์‹œ๋˜์–ด

์žˆ๋‹ค.

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๋‹จ์ผ๋ชจ๋ธ ๋‹จ์ธก ์กฐ๋ฆฝ๋ผ์ธ ๊ท ํ˜•๋ฌธ์ œ์˜ ์ฃผ๊ฒฝ๋กœ ๊ตฐ์ง‘ํ™” ์•Œ๊ณ ๋ฆฌ์ฆ˜ 95

ํ‘œ 1. ์•Œ๊ณ ๋ฆฌ์ฆ˜์„ฑ๋ŠฅTable 1. Performance of Algorithms

๋ฌธ์ œ Grzechca 12 43 min 10 min

๋ชจ๋ธ max

IUFF-RPWIUFF-NOF 5

S1={1,3,2}S2={6,4,8}S3={7,9}S4={10,5}S5={11,12}

10101085

10 2.6586.00% 3.84

IUFF-NOIFIUFF-NOP

6

S1={1,2,3}S2={5,4,7,8}S3={6}S4={9}

S5={10,11}S6={12}

1096792

10 4.12 71.67%

7.14

IUFF-WET 6

S1={2,5,1}S2={3,6}S3={4,7,8}S4={9}

S5={10,11}S6={12}

8107792

10 4.1271.67% 6.47

MPCA 5

S1={1,2,3}S2={4,6,8}S3={7,9}S4={5,10}S5={11,12}

10101085

10 2.65 86.00% 3.84

๋ฌธ์ œ Roszig 25 125 min 20 min

๋ชจ๋ธ max

ATS&PH-MO 7

S1={1,2,3}S2={4,5,6}S3={7,8,11}

S4={9,10,12,13,14,16}S5={15,17}

S6={18,20,21,23}S7={19,22,24,25}

16181818181819

19 2.83 93.98% 0.69

MPCA 7

S1={1,2,3}S2={4,5,6}S3={7,8,11}S4={12,15,17}

S5={9,13,14,19,20}S6={16,21,24}

S7={18,23,25,10,22}

16181819181818

18 2.83 93.98% 0.69

๋ฌธ์ œ Buxey 29 324 min 50 min

๋ชจ๋ธ max

COMSOAL 8

S1={1,2,7,9,25}S2={3,6,12,26,4,10}S3={27,5,14,15}S4={8,13,19,16,21}

S5={11,18}S6={17,20,22}S7={23,24,28}S8={29}

5048404338394620

50 8.72 81.00% 76.50

TS 8

S1={1,7,2,12}S2={3,25,6,26}

S3={9,4,10,27,5,14}S4={15,13,8}

S5={19,11,16,21}S6={18,17,22}S7={20,23}S8={24,28,29}

4441393939404141

44 5.79 92.05% 2.50

ATS&PH-MO 7

S1={1,3,4,5,7}S2={2,6,8,9}

S3={10,11,12,13}S4={14,15,17,20}

S5={16,18,19,21,22,26}S6={23,24,28}S7={25,27,29}

47474648464644

48 3.46 96.43% 1.35

MPCA 7

S1={1,3,4,5,7}S2={2,6,8,9}

S3={10,11,12,13}S4={14,15,17,25}

S5={16,18,19,21,22,26}S6={20,23,28}S7={24,27,29}

47464746464844

48 3.46 96.43% 1.35

๋ฌธ์ œ Sawyer 30 324 min 40 min

๋ชจ๋ธ max

ATS&PH-MO 9

S1={1,3,4}S2={2,5,12,16,17}S3={10,13,14,20}S4={6,7,18,24}S5={8,9,15,25}S6={21,22}S7={19,23}S8={26,27}

S9={11,28,29,30}

373637373735343437

37 3.0097.30%

1.56

MPCA 9

S1={1,2,5,12,13}S2={3,4,6}S3={7,8,14}S4={15,16,20}S5={10,17,18,21}S6={22,23,24}S7={19,25}S8={9,26,27}

S9={11,28,29,30}

373536353737353537

37 3.00 97.30%

0.89

๋ฌธ์ œ Gunther 35 483 min 60 min

๋ชจ๋ธ max

COMSOAL 10

S1={1,17,2,5}S2={10,12}

S3={3,6,4,7,8,14,18}S4={9,11}S5={13,15}S6={19,16}

S7={20,21,22,25,30}

S8={23,26,31,24,27,32,34}S9={28}

S10={33,29,35}

40605245424855574044

60 10.82 80.50% 47.81

TS 10

S1={1,17,5,2}S2={10,12}

S3={6,3,4,7,8,18}S4={9,11}

S5={14,19,13}S6={15,20}

S7={16,21,30,22}S8={25,26,23,31,24,32}

S9={27,28}S10={34,33,29,35}

40605045444850554546

60 10.82 80.50% 30.21

MPCA 9

S1={1,12}S2={5,6,7,10}

S3={14,15,16,17,18}S4={19,20,21}S5={2,3,4,11}S6={8,9,22,23}S7={13,24,25}

S8={26,27,28,29,34}S9={30,31,323,3,35}

595254545353515453

59 6.93 90.96% 4.44

๋ฌธ์ œ Kibridge 45 552 min 80 min

๋ชจ๋ธ max

COMSOAL 8

S1={1,2,12,39,3,4,37,7}S2={8,5,6,11,43,13}S3={9,10,14,15}

S4={16,17,18,23,29,30,31}S5={24,25,32,19,26,27}S6={20,33,21,34}

S7={35,36,22,28,38,40}S8={41,42,44,45}

7169737777776543

77 8.0089.61%

113.00

TS 8

S1={39,1,2,11,12,37,4,7}S2={8,3,5,6,43,13}S3={10,9,15,14,29}

S4={31,30,24,17,18,16}S5={23,25,32,19,26,27}

S6={33,20,21}S7={35,34,36,22,28,38}S8={40,41,42,45,44}

7169777575746447

77 8.0089.61%

84.25

ATS&PH-MO

7

S1={1,2,4,6,8,11,12}S2={3,5,7,13,14,15}

S3={9,10,16,18,19,30,39}S4={17,20,21,32,37}S5={22,23,25,27,31}S6={24,26,28,29,33}

S7={34,35,36,38,40,41,42,43,44,45}

79797979797879

79 1.0099.82%

0.12

MPCA 7

S1={1,2,11,12,13,15,37,43}S2={3,7,8,14,16,18,19,20}

S3={17,21,27,31}S4={23,24,33,34,39}S5={22,25,26,28,36}S6={5,4,6,10,29,32,38}

S7={9,30,35,40,41,42,44,45}

79787979797979

79 1.0099.82%

0.12

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96 Journal of The Korea Society of Computer and Information May 2014

๋ฌธ์ œ Warneke 58 1,548 min 160 min

๋ชจ๋ธ max

ATS&PH-MO 10

S1={1,2,3,4,6}S2={5,7,8,12,16}

S3={28,9,11,13,14,15,24}S4={17,18,19,20,21,22,26}S5={23,25,27,29,30,34}S6={31,33,36,37,40}S7={32,35,38,39,41}S8={42,43,44,45,46,48}S9={47,49,50,51,52,53,54}S10={10,55,56,57,58}

157159158154154156151154154151

159 6.48 97.36% 6.56

MPCA 10

S1={1,6,8,9,11,12,13,15}S2={14,16,17,20,,28}S3={3,21,21,26,27,30}S4={18,19,23,24,29,44}S5={5,31,33,34,35}S6={32,36,37,39}

S7={7,40,41,42,43,45,49}S8={2,25,38,46,47}

S9={48,50,51,52,53,54,55}S10={4,10,56,57,58}

155154154151155155157157156154

157 4.69 98.60% 2.76

๋ฌธ์ œ Motorcycle 60 2,475 sec 360 sec

๋ชจ๋ธ max

COMSOAL 8

S1={1,2,49,5,55,3,4,51,52}S2={53,54,6,7,20,21,29,34,50}S3={8,9,36,10,11,12,15,17}

S4={13,14,16,19,38,40,18,42,31}S5={22,56,24,57,23,26,28,30,58}S6={25,32,59,27,44,60,33}S7={35,37,39,41,43,45,46,47}

S8={48}

35234736035935433333040

360 20.12 85.94% 10,474.48

TS 8

S1={1,49,2,5,55,3,4,52,54}S2={51,53,50,21,34,29,7,6}S3={20,8,9,36,10,11,12}

S4={17,13,15,19,14,38,40,16,31}S5={18,42,22,56,57,24,58,26,30}S6={28,23,32,59,25,60,27}S7={44,33,35,37,41,39,43}

S8={46,45,47,48}

334329316330343343332148

343 16.40 90.20% 3784.48

ATS&PH-MO 7

S1={1,2,4,5,6,49,53}S2={3,7,8,9,10,11,13,15,51}

S3={12,14,16,17,18,20,21,22,54}S4={24,26,28,29,30,31,32,52}S5={19,23,25,27,33,55}

S6={34,35,36,37,38,39,40,41,43}S7={42,44,50,56,57,58,59,60,45,

46,47,48}

353359348359348355353

359 6.16 98.49% 17.67

MPCA 7

S1={1,2,4,6,8,10,49,54}S2={3,5,7,9,11,12,14,16}S3={15,18,19,22,23,24,53}

S4={17,20,21,25,29,31,38,40,51}S5={13,27,28,30,33,42,55,56}S6={26,32,34,35,37,39,52,57,58}S7={36,41,43,44,45,46,47,48,50,

59,60}

353353353354354354354

354 1.73 99.88% 0.24

๋ฌธ์ œ Tonge 70 3,510 min 325 min

๋ชจ๋ธ max

ATS&PH-MO 11

S1={1,2,3,5,9,15,24}S2={4,6,7,10,41,68}S3={11,16,18}

S4={8,12,14,30,69}S5={13,17,19,20,22,57}S6={21,23,25,27}

S7={26,29,31,32,33,34,58,59}S8={28,35,36,37,38,44,45,48,

51,70}S9={39,40,56,61,62,63,64}S10={42,43,46,47,49,52,67}S11={50,53,54,55,60,65,66}

317319318318319320320319

320321319

321 4.58 99.41% 1.17

MPCA 11

S1={1,2,3,4,5,6,7,41}S2={9,10,11,15}

S3={16,17,18,30,70}S4={8,12,13,24,69}

S5={14,19,20,21,22,57}S6={23,25,58,59,68}S7={26,27,28,29,31,33}

S8={32,34,35,36,37,38,39,44,45,51,60,61}

S9={40,48,49,52,53,54}S10={42,55,62,63,64,66,67}S11={43,46,47,50,56,65}

320317321318320320320318

319318319

321 4.58 99.41% 1.36

๋ฌธ์ œ ๋ชจ๋ธ max

Grzechca 10IUFF-RPW 10 5 2.65 86.00% 3.84

MPCA 10 5 2.65 86.00% 3.84

Roszig 20ATS&PH-MO 19 7 2.83 93.98% 0.69

MPCA 18 7 2.83 93.98% 0.69

Buxey 50ATS&PH-MO 48 7 3.46 96.43% 1.35

MPCA 48 7 3.46 96.43% 1.35

Sawyer 40ATS&PH-MO 37 9 3.00 97.30% 1.56

MPCA 37 9 3.00 97.30% 0.89

Gunter 60TS 60 10 10.82 80.50% 30.21

MPCA 59 9 6.93 90.96% 4.44

Kibridge 80ATS&PH-MO 79 7 1.00 99.82% 0.12

MPCA 79 7 1.00 99.82% 0.12

Wameke 160ATS&PH-MO 159 10 5.48 97.36% 6.56

MPCA 157 10 4.69 98.60% 2.76

Motorcycle 360ATS&PH-MO 359 7 6.16 98.49% 17.67

MPCA 354 7 1.73 99.88% 0.24

Tonge 325ATS&PH-MO 321 11 4.58 99.41% 1.17

MPCA 321 11 4.58 99.41% 1.36

ํ‘œ 2. ์•Œ๊ณ ๋ฆฌ์ฆ˜์„ฑ๋Šฅ๋น„๊ตTable 2. Compare with Performance of Algorithms

๊ฐ ๋ฌธ์ œ์—์„œ ์ฃผ์–ด์ง„ ์ˆœํ™˜์‹œ๊ฐ„ ์™€ ๋ชจ๋ธ๋กœ๋ถ€ํ„ฐ ์–ป์€ max๋ฅผ๋น„๊ตํ•œ๊ฒฐ๊ณผ, max ์ธGrzechca๋ฅผ์ œ์™ธํ•œ 8๊ฐœ๋ฐ์ดํ„ฐ

์—์„œ max ๋กœ ์ˆœํ™˜์‹œ๊ฐ„์„ ๊ฐ์†Œ์‹œํ‚ฌ ์ˆ˜ ์žˆ์—ˆ๋‹ค. ๋˜ํ•œ

MPCA๋Š” 9๊ฐœ ๋ฐ์ดํ„ฐ ๋ชจ๋‘์—์„œ ์„ ์ตœ์†Œ์˜ ์ž‘์—…์ž์ˆ˜๋กœ ๊ฒฐ

์ •ํ•˜์—ฌ ์ตœ๋Œ€์˜ ์ƒ์‚ฐ์„ฑ์„ ์–ป๋„๋ก ํ•˜์˜€์œผ๋ฉฐ, Gunter ๋ฐ์ดํ„ฐ์—

๋Œ€ํ•ด์„œ๋Š”๊ธฐ์กด์˜ TS์—๋น„ํ•ด์ž‘์—…์ž์ˆ˜๋ฅผ 1๋ช…๊ฐ์†Œ์‹œํ‚ฌ์ˆ˜์žˆ

์—ˆ๋‹ค. ์™€ ๋ฅผ ๋น„๊ตํ•˜๋ฉด Gunter, Warneke์™€

Motorcycle ๋ฐ์ดํ„ฐ์—์„œMPCA๊ฐ€๋ฉ”ํƒ€ํœด๋ฆฌ์Šคํ‹ฑ๋ฐฉ๋ฒ•์—๋น„ํ•ด

์ข‹์€๊ฒฐ๊ณผ๋ฅผ๋‚˜ํƒ€๋‚ด์—ˆ์œผ๋ฉฐ, ๋‚˜๋จธ์ง€ 6๊ฐœ๋ฐ์ดํ„ฐ์—๋Œ€ํ•ด์„œ๋Š”๋™

์ผํ•œ ๊ฒฐ๊ณผ๋ฅผ ์–ป์—ˆ๋‹ค.

ํ‘œ 2์˜ ๋ฐ์ดํ„ฐ๋ฅผ ๊ธฐ์กด ์•Œ๊ณ ๋ฆฌ์ฆ˜ ๋Œ€๋น„ MPCA์˜ ํ‰๊ฐ€๊ธฐ์ค€

๋ณ„ ์ฆ๊ฐ์„ ํ‘œํ˜„ํ•œ ๊ฒฐ๊ณผ๋Š” ๊ทธ๋ฆผ 7์— ์ œ์‹œ๋˜์–ด ์žˆ๋‹ค. ์—ฌ๊ธฐ์„œ,

๋Š” ๊ธฐ์กด ์•Œ๊ณ ๋ฆฌ์ฆ˜ ๊ฐ’ ๋Œ€๋น„ ์–ผ๋งˆ๋‚˜ ๊ฐ์†Œํ•˜์˜€๋Š”์ง€๋ฅผ,

๋Š” ์–ผ๋งˆ๋‚˜ ์ฆ๊ฐ€ํ•˜์˜€๋Š”์ง€๋ฅผ ๋ณด์—ฌ ์ฃผ๊ณ  ์žˆ๋‹ค.

๊ทธ๋ฆผ 7. ๋ฉ”ํƒ€ํœด๋ฆฌ์Šคํ‹ฑ์•Œ๊ณ ๋ฆฌ์ฆ˜๋Œ€๋น„MPCA ์„ฑ๋Šฅ๋น„๊ตFig. 7. Performance of MPCA compare with

metaheuristic algorithm

๋ณธ๊ทธ๋ฆผ์œผ๋กœ๋ถ€ํ„ฐ์ œ์•ˆ๋œMPCA๋Š” ํœด๋ฆฌ์Šคํ‹ฑ์•Œ๊ณ ๋ฆฌ์ฆ˜์ž„์—

๋„ ๋ถˆ๊ตฌํ•˜๊ณ , ๋ฉ”ํƒ€ ํœด๋ฆฌ์Šคํ‹ฑ ์•Œ๊ณ ๋ฆฌ์ฆ˜๋“ค์— ๋น„ํ•ด ์„ฑ๋Šฅ์„ ํ–ฅ์ƒ

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๋‹จ์ผ๋ชจ๋ธ ๋‹จ์ธก ์กฐ๋ฆฝ๋ผ์ธ ๊ท ํ˜•๋ฌธ์ œ์˜ ์ฃผ๊ฒฝ๋กœ ๊ตฐ์ง‘ํ™” ์•Œ๊ณ ๋ฆฌ์ฆ˜ 97

์‹œํ‚จ ๊ฒฐ๊ณผ๋ฅผ ์–ป์—ˆ์Œ์„ ์•Œ ์ˆ˜ ์žˆ๋‹ค.

V. ๊ฒฐ๋ก 

๋ณธ ๋…ผ๋ฌธ์€ NP-๋‚œ์ œ๋กœ ์•Œ๋ ค์ง„ ๋‹จ์ผ๋ชจ๋ธ ๋‹จ๋ฐฉํ–ฅ ์กฐ๋ฆฝ๋ผ์ธ

๊ท ํ˜•๋ฌธ์ œ์—๋Œ€ํ•ดํœด๋ฆฌ์Šคํ‹ฑ์•Œ๊ณ ๋ฆฌ์ฆ˜์„์ œ์•ˆํ•˜์˜€๋‹ค. ์ œ์•ˆ๋œ์•Œ

๊ณ ๋ฆฌ์ฆ˜์€๋‹จ์ˆœํžˆ์ตœ์ข…์ œํ’ˆ์ด์ƒ์‚ฐ๋ ๋•Œ๊นŒ์ง€๊ฐ€์žฅ๋งŽ์€๊ณต์ •์œผ

๋กœ์กฐ๋ฆฝ๋˜๋Š”๊ฒฝ๋กœ๋ฅผ์ฃผ๊ฒฝ๋กœ๋กœ์„ค์ •ํ•˜๊ณ , ์ฃผ๊ฒฝ๋กœ๋ฅผ๋”ฐ๋ผ๊ฐ€๋ฉด์„œ

๊ฐ ์ž‘์—…์ž์—๊ฒŒ ์ž‘์—…๋Ÿ‰์„ ๋ฐฐ์ •ํ•˜๋Š” ๊ตฐ์ง‘ํ™” ์•Œ๊ณ ๋ฆฌ์ฆ˜์„ ์ œ์•ˆํ•˜

์˜€๋‹ค.

์ œ์•ˆ๋œ ์•Œ๊ณ ๋ฆฌ์ฆ˜์€ ์ฃผ ๊ฒฝ๋กœ ๊ฐœ๋…์„ ๋„์ž…ํ•˜์—ฌ ๋‹จ์ˆœํžˆ ์ฃผ๊ฒฝ

๋กœ์ƒ์˜์ž‘์—…์„์šฐ์„ ํ•˜์—ฌ๋ถ€๊ฒฝ๋กœ์ƒ์˜์ž‘์—…๋“ค์„์ถ”๊ฐ€ํ•˜๋ฉด์„œ

๋ฅผ ์ถฉ์กฑํ•˜๋„๋ก ์ž‘์—…๋“ค์„ ๋ถ„ํ• ํ•˜์˜€๋‹ค. ์ด์™€ ๊ฐ™์€ ๋‹จ์ˆœํ•œ ํœด๋ฆฌ

์Šคํ‹ฑ๊ทœ์น™์„์ ์šฉํ•˜์˜€์Œ์—๋„๋ถˆ๊ตฌํ•˜๊ณ , 9๊ฐœ์˜๋‹ค์–‘ํ•œ์‹คํ—˜๋ฐ

์ดํ„ฐ์—์ œ์•ˆ๋œ์ฃผ๊ฒฝ๋กœ๊ตฐ์ง‘ํ™”ํœด๋ฆฌ์Šคํ‹ฑ์•Œ๊ณ ๋ฆฌ์ฆ˜์„์ ์šฉํ•œ๊ฒฐ

๊ณผ ๋ฉ”ํƒ€ํœด๋ฆฌ์Šคํ‹ฑ ๋ฐฉ๋ฒ•๋“ค์— ๋น„ํ•ด ๋ณด๋‹ค ์ข‹์€ ์„ฑ๋Šฅ์„ ๊ฐ–๊ณ  ์žˆ์Œ

์„ ๋ณด์˜€๋‹ค.

๊ฒฐ๋ก ์ ์œผ๋กœ, ์ œ์•ˆ๋œ ์•Œ๊ณ ๋ฆฌ์ฆ˜์€ ๋‹จ์ผ๋ชจ๋ธ ๋‹จ์ธก ์กฐ๋ฆฝ๋ผ์ธ

๊ท ํ˜•๋ฌธ์ œ๊ฐ€ NP-๋‚œ์ œ๊ฐ€ ์•„๋‹Œ ๋‹คํ•ญ์‹œ๊ฐ„ ์•Œ๊ณ ๋ฆฌ์ฆ˜์ด ์กด์žฌํ•˜๋Š”

P-๋ฌธ์ œ๊ฐ€ ๋  ์ˆ˜ ์žˆ์Œ์„ ๋ณด์˜€๋‹ค.

์ฐธ๊ณ ๋ฌธํ—Œ

[1] S. Suwannarongsi and D. Puangdownreong,

"Optimal Assembly Line Balancing Using Tabu

Search with Partial Random Permutation

Technique," International Journal of

Management Science and Engineering

Management, Vol. 3, No. 1, pp. 3-18, Jan, 2008.

[2] R. Sury, "Aspects of Assembly Line Balancing,"

International Journal of Production Research,

Vol. 9, No. 4, pp. 501-512, Feb, 1971.

[3] I. Baybars, "A Survey of Exact Algorithms for

the Simple Assembly Line Balancing Problem,"

Management Science, Vol. 32, No. 8, pp.

900-932, Aug, 1986.

[4] A. Gutjahr and G. Nemhauser, "An Algorithm

for the Balancing Problem," Management

Science, Vol. 11, No. 2, pp. 308-315, Nov,

1964.

[5] W. Helgeson and D. Birnie, "Assembly Line

Balancing using the Ranked Positional

Weighting Technique," Journal of Industrial

Engineering, Vol. 12, pp. 394-397, 1961.

[6] J. Rubinovitz and G. Levitin, "Genetic

Algorithm for Assembly Line Balancing,"

International Journal of Production Economics,

Vol. 41, No. 1-3, pp. 343-354, Oct, 1995.

[7] P. McMullen and G. Frazier, "Using Simulated

Annealing to solve a Multi- objective Assembly

Line Balancing Problem with Parallel Work

Stations," International Journal of Production

Research, Vol. 36, No. 10, pp. 2717-2741, Oct,

1998.

[8] E. Murat, K. Ozgur, and U. Fusun, "An Agent

based Supply Chain System with Neural

Network Controlled Processes," Lecture Notes in

Computer Science, Vol. 3314, pp. 837-846,

2004.

[9] P. McMullen and P. Tarasewich, "Multi-

objective Assembly Line Balancing via a

Modified Ant-colony Optimization Technique,"

International Journal of Production Research,

Vol. 44, No. 1, pp. 27-42, Jan, 2006.

[10]W. Grzechca, "Assembly Line Balancing Problem

Single and Two-Sided Structures, Automation

and Control - Theory and Practice," ISBN

978-953- 307-039-1, Intech China, Aug. 2011.

[11]E. E. Porsteinsson, G. Baldursson, and H.

Ingimundardรณttir, "Assembly Line Balancing,"

Hรกskรณli รslands, pp. 1-17, https://notendur.hi.is

/eth31/AGGRV02.pdf, 2011.

[12]K. E. Chong, M. K. Omar, and N. A. Bakar,

"Solving Assembly Line Balancing Problem using

Genetic Algorithm with Heuristics-Treated

Initial Population," Proceedings of the World

Congress on Engineering 2008, Vol. II, London,

U.K., pp. 1273-1277, Jul, 2008.

[13]M. F. Yegul, K. Agpak, and M. Yavuz, "A New

Algorithm for U-shaped Two-sided Assembly

Line Balancing," Transactions of Canadian

Society for Mechanical Engineering, Vol. 34, No.

2, pp. 225-241, May, 2010.

Page 10: 012 3$0 , , 01! - Korea Science

98 Journal of The Korea Society of Computer and Information May 2014

[14]N. Kriengkorakot and N. Pianthong, "The

Assembly Line Balancing Problem: Review

Articles," KKU Engineering Journal, Vol. 34,

No. 2, pp. 133-140, Apr. 2007.

[15]C. Becker and A. Scholl, "A Survey on Problems

and Methods in Generalized Assembly Line

Balancing," European Journal of Operational

Research, Vol. 168, No. 3, pp. 694-715, Feb,

2006.

[16]S. Suwannarongsi and D. Puangdownreong,

"Metaheuristic Approach to Assembly Line

Balancing," WSEAS Transactions on Systems,

Vol. 8, No. 2, pp. 200-209, Feb, 2009.

[17]W. Grazechca, "Assembly Line Balancing

Problem Single and Two-sided Structures,"

Automation and Control - Theory and Practice,"

ISBN 978-953-307-039-1, Intech China, Aug,

2011.

[18]A. Scholl, "Data of Assembly Line Balancing

Problems," Technische Universitรคt Darmstadt,

Institut fรผr Betriebswirtschaftslehre

Hochschulstraฮฒe 1, D-64289 Darmstadt,

Germany, Sep, 1997.

[19]A. Scholl, "Balancing and Sequencing of

Assembly Lines," Physica, Heidelberg, 1999.

[20]Kawasaki Motor Enterprise (Thailand) Ltd.,

"Data Sheet of the Motorcycle Assembly Line,"

119/10 GK Land Industrial Estate, Rayong,

Thailand, 2003.

์ € ์ž ์†Œ ๊ฐœ

์ด ์ƒ ์šด

1983๋…„~1987๋…„ :

ํ•œ๊ตญํ•ญ๊ณต๋Œ€ํ•™๊ตํ•ญ๊ณต์ „์ž๊ณตํ•™๊ณผ (ํ•™์‚ฌ)

1995๋…„~1997๋…„ :

๊ฒฝ์ƒ๋Œ€ํ•™๊ต์ปดํ“จํ„ฐ๊ณผํ•™๊ณผ (์„์‚ฌ)

1998๋…„~2001๋…„ :

๊ฒฝ์ƒ๋Œ€ํ•™๊ต์ปดํ“จํ„ฐ๊ณผํ•™๊ณผ (๋ฐ•์‚ฌ)

2003.3~ํ˜„์žฌ :

๊ฐ•๋ฆ‰์›์ฃผ๋Œ€ํ•™๊ต

๋ฉ€ํ‹ฐ๋ฏธ๋””์–ด๊ณตํ•™๊ณผ๋ถ€๊ต์ˆ˜

๊ด€์‹ฌ๋ถ„์•ผ : ์†Œํ”„ํŠธ์›จ์–ดํ”„๋กœ์ ํŠธ๊ด€๋ฆฌ,

์†Œํ”„ํŠธ์›จ์–ด๊ฐœ๋ฐœ๋ฐฉ๋ฒ•๋ก ,

์†Œํ”„ํŠธ์›จ์–ด์‹ ๋ขฐ์„ฑ,

๊ทธ๋ž˜ํ”„์•Œ๊ณ ๋ฆฌ์ฆ˜

e-mail : [email protected]