01100a spike puller - matweld · 01100/01100a spike puller applying lubricant to spike pullers:...

632 South 3rd StreetP.O. Box 2816 • Paducah, KY 42002

270-444-0085Fax: 270-443-6180

Website: www.matweld.comEmail: [email protected]

MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180Matweld reserves the right to change parts, features, or specifications without notice.

FLOW

5 gpm(19 lpm)

or10 gpm(38 lpm)

PRESSURE

2000 psi(140 bar)

DIMENSIONS

A - 30"B - 13"C - 4"

WEIGHT

49 lbs(23 kg)

The Matweld Spike Puller is a lightweight powerful main-tenance-of-way tool generating 13,000 pounds of pull-ing force. Safe two speed design ensures operatorsgrab the spike in a slow speed avoiding jerking motioncommon with most spike pullers. The efficient designenables the operator to grab the spike from either sideof the rail without repositioning, pull and automaticallydrop the spike at the top of the stroke in one motion. Allmoving parts are fully enclosed for safety. The jaws canbe changed without special tools in minutes at the worksite.

ACCESSORIES:01145 - Hair pin puller kit (See page 18 for details)

08/09

A

B

C

01100 SINGLE STAGE SPIKE PULLER01100A TWO STAGE SPIKE PULLER01100AS SPIKE PULLER w/SAFETY TRIGGER01100HP SPIKE PULLER w/HAIR PIN JAWS

ALL PULLERS ARE TWO STAGE UNLESSSPECIFIED TO BE SINGLE STAGE BYCUSTOMER

2


08/09

01100/01100A SPIKE PULLER

GENERAL NOTES:

3


08/09

GENERAL SAFETY PRECAUTIONS:TOOL OPERATORS AND MAINTENANCE PERSONNEL MUST ALWAYS COMPLY WITH THE SAFETYPRECAUTIONS GIVEN IN THIS MANUAL, AND WITH ALL STICKERS AND TAGS ATTACHED TO THETOOL AND HOSE. ALL SAFETY PRECAUTIONS ARE GIVEN FOR YOUR SAFETY. READ TO UNDER-STAND AND FOLLOW ALL SAFETY, MAINTENANCE AND OPERATION INSTRUCTIONS BEFORE YOUUSE OR MAINTAIN THE TOOL. REVIEW THE MANUAL DAILY BEFORE USING THE TOOL. IN ADDITION,FOLLOW ALL SAFETY GUIDELINES GIVEN YOU BY YOUR SUPERVISOR. DO NOT USE THE TOOL IFYOU HAVE ANY QUESTIONS ABOUT THE OPERATION, SAFETY OR MAINTENANCE OF THIS TOOL.FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR EQUIPMENTDAMAGE.

MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELDPLANT. MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SELECTION. THE CUS-TOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL’S SUITABILITY FOR A PARTICULAR FUNC-TION, FOR ANYONE USING THE TOOL OR MAINTAINING THE TOOL REGARDING THEIR FITNESS TOUSE THE TOOL OR REPAIR THE TOOL, UNDERSTANDING OF THE OPERATION AND SAFETY ANDMAINTENANCE MANUAL, INTELLIGENCE TO USE GOOD JUDGMENT NECESSARY TO WORKSAFELY AND EFFICIENTLY WITHOUT ENDANGERING THEMSELVES OR BYSTANDERS IN THEWORK AREA.

• DO NOT OPERATE THE TOOL UNTIL YOU HAVE BEEN THOROUGHLY AND PROPERLY TRAINEDOR UNDER THE SUPERVISION OF AN INSTRUCTOR.

• CHECK POWER SOURCE DAILY TO DETERMINE IF CORRECT FLOW AND PRESSURE AREAVAILABLE. NEVER EXCEED FLOWS OR PRESSURES FOR THE TOOL BEING USED. PER-SONAL INJURY OR DAMAGE TO THE TOOL CAN RESULT.

• OPERATORS MUST CLEAR THE WORK AREA OF NONESSENTIAL PERSONNEL. FLYING DE-BRIS CAN CAUSE SERIOUS INJURY.

• THE OPERATOR MUST BE FAMILIAR WITH ALL PROHIBITED WORK AREAS SUCH AS UNSAFEGRADES, POOR FOOTING AREAS AND OVERHEAD HAZARDS.

• MAINTAIN BALANCE AND PROPER FOOTING AT ALL TIMES. NEVER OVERREACH TO THE EX-TENT THAT A BROKEN PART OR SUDDEN MOVEMENT OF THE TOOL CAN CAUSE YOU TOLOSE YOUR BALANCE AND FALL, OR CAUSE INJURY TO YOUR SELF OR SOMEONE ELSE.

4


08/09

• WHEN WORKING NEAR ELECTRICAL CONDUCTORS, ALWAYS ASSUME THAT THE CONDUC-TORS ARE ENERGIZED AND THAT HOSES AND CLOTHING CAN CONDUCT HARMFUL ELECTRIC-ITY. USE HOSES LABELED AND CERTIFIED AS NONCONDUCTIVE.

• DO NOT OPERATE THE TOOL AT EXCESSIVE FLUID TEMPERATURES. OPERATOR DISCOM-FORT AND POTENTIAL BURNS CAN RESULT AT HIGH OIL TEMPERATURES.

• NEVER WEAR LOOSE CLOTHING THAT CAN GET ENTANGLED IN THE WORKING PARTS OF THETOOLS OR BE CARELESS WITH HANDS, FEET OR OTHER BODY PARTS AROUND THE WORK-ING PARTS OF THE TOOLS. HYDRAULIC TOOLS EXERT HIGH TORQUE AND FORCE AND CANCAUSE SERIOUS INJURY OR DEATH IF IMPROPERLY USED.

• TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR, MAINTENANCE ORSERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSON-NEL.

• ALWAYS WEAR SAFETY EQUIPMENT SUCH AS OIL INJECTION RESISTANT WORK GLOVES,SAFETY GLASSES, SAFETY BOOTS, EAR PROTECTION AND OTHER SAFETY APPAREL DIC-TATED BY YOUR SUPERVISOR APPLICABLE FOR THE JOB YOU ARE DOING AND THE TOOLYOU ARE USING.

• DO NOT CLEAN, INSPECT, OR REPAIR THE TOOL WHILE CONNECTED TO THE POWERSOURCE. ACCIDENTAL ENGAGEMENT OF THE TOOL CAN CAUSE SERIOUS PERSONAL INJURY.

• OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS A CONDITION WHEREHYDRAULIC OIL IS INJECTED UNDER THE SKIN FROM PRESSURE IN THE LINE. ALWAYS WEARGLOVES AND REPAIR ANY LEAKS IMMEDIATELY. NEVER CARRY A TOOL BY THE HOSES.

• DO NOT USE DAMAGED EQUIPMENT. IMMEDIATELY REPLACE ANY DAMAGED HOSES, FITTINGS,OR OTHER COMPONENTS SHOWING WIRE BRAID, NICKS, CUTS, DAMAGE OR ABRASIONS.FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PERSONAL INJURY ORDEATH.

• CLEAN UP ANY OIL OR FLUID SPILLS IMMEDIATELY.

5


08/09

HAVE SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORK AREA ANDLOCAL SAFETY REGULATIONS BELOW:

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

6


08/09


SAFETY PRECAUTIONS:1. ALWAYS WEAR PROTECTIVE EQUIPMENT SUCH AS GLOVES, SAFETY GLASSES, EAR PROTEC-

TION AND SAFETY SHOES.

2. DO NOT WEAR CLOTHING WHICH MAY BECOME ENTANGLED IN THE TOOL.

3. ALWAYS KEEP WORK AREA FREE OF TOOLS OR ANY OTHER OBJECTSWHICH MAY IMPAIR SOUND FOOTING.

4. CAUTION OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS A CONDITION WHERETHE HYDRAULIC OIL IS FORCED UNDER THE SKIN THROUGH PRESSURE IN THE LINE. ALWAYSWEAR GLOVES, DO NOT CARRY THE TOOL BY HYDRAULIC HOSES, AND REPAIR LEAKS IMMEDI-ATELY..

5. DO NOT CARRY THE TOOL BY THE PIGTAIL HOSES.

6. NEVER PUT YOUR FINGERS OR ANY OTHER OBJECT NEAR THE JAWS WHILE THE TOOL IS CON-NECTED TO A POWER SOURCE.

7. NEVER USE YOUR FINGERS TO DISLODGE A SPIKE, EVEN WITH THE TOOL DISCONNECTEDFROM THE POWER SOURCE. THERE MAY STILL BE PRESSURE IN THE TOOL WHICH COULDCAUSE SUDDEN MOVEMENT OF THE JAWS.

8. NEVER PERFORM MAINTENANCE ON THE TOOL WHILE IT IS CONNECTED TO THE POWERSOURCE.

9. NEVER EXCEED MAXIMUM TOOL FLOW RATE OR 2000 PSI PRESSURE. DAMAGE TO TOOL ORPERSONAL INJURY OR DEATH MAY RESULT.

10. NEVER LEAN ON TOOL OR USE IT FOR PRYING.

7


08/09


FLOW: 5 OR 10 GPM (19 OR 38 LPM)PRESSURE: 2000 PSI (140 BAR)BACK PRESSURE: MAX 250 PSI

OPERATION:

THIS TOOL IS DESIGNED WITH INTEGRATED TWO SPEED OPERATION. THISPERMITS SAFE, CONTROLLED PULLING OF SPIKES.

1. WITH THE POWER SOURCE IN THE “OFF” POSITION, CONNECT THE HOSES. DO NOTDRAG THE SERVICE HOSE BY PULLING WITH THE TOOL. LOOP THE SERVICE HOSE INTHE WORK AREA IN SUCH A WAY TO RELIEVE STRESS ON THE HOSE AND QUICK DIS-CONNECT FITTINGS WHILE WORKING. BE AWARE OF HOSE LOCATION AT ALL TIMES.

2. CONNECT THE TOOL TO THE POWER SOURCE.

3. TURN THE POWER SOURCE “ON” TO SUPPLY 5 OR 10 GPM TO TOOL

NOTE:WITH THE HANDLES POSITIONED PERPENDICULAR TO THE RAIL (ACROSS THE RAIL)AND THE LOWER TUBE ASSEMBLY IN THE ORIENTATION AS SHOWN IN THE PICTURE ONTHE FRONT PAGE, THE SPIKE PULLER JAWS ARE ORIENTATED TO GRAB THE SPIKE ONTHE ELONGATED SIDES OF THE SPIKE HEAD.

IF OPERATION OF THE TOOL IS DESIRED FROM THE GAUGE OR FIELD SIDES OF THERAIL, THEN THE SPIKE PULLER TUBE ASSEMBLY CAN BE ROTATED 90°. FAILURE TOROTATE THE TUBE ASSEMBLY CAN CAUSE THE JAWS TO NOT BE PROPERLY ALIGNEDON THE SPIKE WHICH WILL RESULT IN PREMATURE WEAR OF THE JAWS.

4. SET THE SPIKE PULLER DOWN ON TOP OF THE SPIKE TO BE PULLED. DEPRESS THETRIGGER TO GRAB THE SPIKE. THIS GRABBING OF THE SPIKE OR LOADING OPERATIONIS A LOW SPEED PROCEDURE INTERNALLY DESIGNED TO ENSURE SAFE CONTROL OFTHE TOOL. THE TOOL SENSES THE LOAD AGAINST THE SPIKE AFTER SEATING AND THENSPEEDS UP TO COMPLETE THE PULL. AFTER THE SPIKE IS PULLED THERE IS NO RESIS-TANCE OR LOAD AND THEN OPERATION SHIFTS BACK TO LOW SPEED. WHEN THE TOOLCYLINDER REACHES THE TOP OF THE STROKE THE SPIKE AUTOMATICALLY DROPS OUT,RELEASE THE TRIGGER. CYLINDER AUTOMATICALLY EXTENDS INTO POSITION FOR THENEXT PULL.

CAUTION: ALWAYS MAINTAIN SECURE FOOTING AND USE PROPER BODY POSITION. HOLD THE TOOL AWAY FROM YOUR BODY AND KEEP ARMS RELAXED AND FREE TO FLEX, SHOULD MINOR JERKING OF THE TOOL OCCUR DURING OPERATION.

8


08/09


MAINTENANCE:

1. CHECK TOOL DAILY FOR PROPER OPERATION, LEAKS, OR DAMAGE.

2. INSPECT HOSES DAILY. REPLACE CUT, BURNED, OR OTHERWISE DAMAGED HOSES.

3. KEEP QUICK DISCONNECT COUPLERS CLEAN AND LUBRICATED.

4. USE HYDRAULIC FLUIDS THAT COMPLY WITH HTMA SPECIFICATION 5.7, THE HYDRAULIC FLUIDSHOULD HAVE A VISCOSITY BETWEEN 100 AND 400 SSU (20-82 CENTISTOKES) AT THE MAXIMUMAND MINIMUM EXPECTED OPERATING TEMPERATURES. PETROLEUM BASED HYDRAULIC FLU-IDS WITH ANTI-WEAR PROPERTIES AND A VISCOSITY INDEX OF OVER 140 WORK FOR A WIDERANGE OF OPERATING CONDITIONS.

THE FOLLOWING OILS MEET HTMA SPECIFICATION 5.7:AMOCO RYKON MV CITGO A/W ALL TEMPSUNVIS 706 MOBIL D.T.E. 13CHEVRON EP-MV TEXACO “RANDO” HDAZ

OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED.

COLD WEATHER OPERATION

HYDRAULIC SYSTEM PERFORMANCE IS AFFECTED WHEN THE TEMPERATURE DROPS BELOW50 F. THERE FORE MEASURES SHOULD BE TAKEN TO PRE-WARM TOOLS AND FLUIDS BEFOREOPERATING.

5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY MATWELD OR A MATWELD QUALIFIED SER-VICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES OR WORNPART REPLACEMENT.

6. CONTACT MATWELD ON A PERIODIC BASIS, AT LEAST ANNUALLY, FOR SERVICE BULLETINS,SAFETY NOTICES, OR OTHER IMPORTANT INFORMATION PERTAINING TO THIS TOOL.

7. INSPECT DAILY TO INSURE THAT RAMPS HAVE A COATING OF GENERAL PURPOSE LUBRICANT.SEE NEXT PAGE FOR GREASING PROCEDURE.

9


08/09


APPLYING LUBRICANT TO SPIKE PULLERS:

OBSERVE THE FOLLOWING STEPS WHEN APPLYING GREASE OR LUBRICANT ON THE SPIKE PULLERRAMPS AND JAWS:

1. DEPRESS OPERATING LEVER TO RETRACT JAWS INSIDE SPIKE PULLER HOUSING.

2. TURN OFF HYDRAULIC POWER TO TOOL WITH OPERATING LEVER STILL DEPRESSED.DISCONNECT TOOL FROM POWER SOURCE.

3. APPLY GREASE VIA GREASE FITTING. ONE FULL MOVEMENT OF GREASE GUN WILL PROVIDESUFFICIENT GREASE TO JAWS AND RAMP BAR. KEEP HANDS CLEAR OF JAW AREA WHILE AP-PLYING GREASE.

4. RECONNECT TOOL TO POWER SOURCE AND TURN ON, JAWS WILL RETURN TO DOWN POSI-TION. CYCLE SPIKE PULLER SEVERAL TIMES TO ASSURE AN EVEN COATING OF LUBRICANT.

REPAIR TROUBLESHOOTING:

1. SPIKE PULLER WON’T PULL SPIKES• SPIKE DRIVEN TOO CLOSE TO TIE PLATE.• WORN SPIKE PULLER JAWS – REPLACE• TUBE RAMPS NEED LUBRICATION – GREASE• TUBE DEFORMED AND JAWS WILL NOT GRAB SPIKE• PULLER HANGS IN FULLY RETRACTED POSITION AND WILL NOT RELEASE UNTIL POWER IS

SHUT OFF - INSPECT CHECK VALVE• CHECK RELIEF PRESSURE ON POWER SUPPLY – ADJUST TO 2000 PSI• TRIGGER VALVE NOT DEPRESSING ENOUGH, CAUSING LOSS OF PRESSURE – ADJUST

OR REPLACE (CHECK BY INSTALLING TEST GAUGE IN PRESSURE SIDE OF SPIKE PULLERAND DEPRESSING TRIGGER AND LETTING PISTON “DEAD HEAD” AT TOP OF STROKE,THE PRESSURE SHOULD EQUAL THE MAXIMUM PRESSURE READING ON THE POWERUNIT – APPROXIMATELY 2000 PSI).

10


08/09


GENERAL NOTES:

11


08/09

REVIEW OF HYDRAULIC PRINCIPLES

A. TOOL CIRCUIT

1. HYDRAULIC FORMULAS:

CID X RPM GPM X PSI GPM = 231 HP = 1714 (.85)

1456.9

Example: HP required to deliver 10 GPM at 1500 PSI.

10 GPM X 1500 PSI = 15000 = 10.3 HP1456.9 1456.9

(subtract back pressure for tool HP)

Estimated HP delivered by pump or used by tool.

PSI GPM 500 1,000 1,500 2,000 2,500 3,000 3 1.03 2.06 3.09 4.12 5.15 6.18 5 1.72 3.43 5.15 6.86 8.58 10.30 10 3.43 6.86 10.3 13.70 17.20 20.60 15 5.15 10.30 15.40 20.60 25.70 30.90

2. BACK PRESSURE

BACK PRESSURE MEASURED AT THE TOOL RETURN PORT MUST NOT EXCEED THE MANUFACTUR-ERS BACK PRESSURE RATING. MOST MANUFACTURERS LIST THE MAXIMUM BACK PRESSURE FORTHEIR HYDRAULIC TOOLS AT 250 PSI. BACK PRESSURE MEASURED ON THE RETURN SIDE OF THETOOL IS THE FORCE REQUIRED TO GET THE OIL BACK TO THE TANK. IN ALMOST ALL CASES THELOWER THE BACK PRESSURE THE BETTER THE TOOL PERFORMANCE. FIRST, THE BACK PRES-SURE IS SUBTRACTED FROM THE MAXIMUM TOOL PRESSURE TO ARRIVE AT A MAXIMUM TOOL OP-ERATING PRESSURE. FOR EXAMPLE, TOOLS WITH 2000 PSI OPERATING PRESSURE ARE INSTALLEDON A SYSTEM WITH 250 PSI BACK PRESSURE. THIS LEAVES 1750 PSI AS A MAXIMUM TOOL PRES-SURE. IMAGINE A SYSTEM WITH 500 PSI BACK PRESSURE. 2000 MINUS 500 PSI BACK PRESSURELEAVES ONLY 1500 PSI FOR THE TOOL. SECOND, TOOLS ARE DESIGNED FOR PRESSURE TOBUILD ON THE PRESSURE SIDE OF THE TOOL. IF TOO MUCH PRESSURE BUILDS ON THE RETURNSIDE, NOT ONLY IS PERFORMANCE EFFECTED, BUT SEALS MAY BLOW. THIS IS WHY IT IS VERYIMPORTANT TO DIRECT THE FLOW INTO THE TOOL CORRECTLY. REVERSING THE HOSES TO TESTMAY RESULT IN BLOWN SEALS, DAMAGE TO THE TOOL, AND PERSONAL INJURY.

12


08/09

23

5

P

T

10

23

31

31

24

24

33

28

26

2927

7

33

17

12

2227

18

32

16

34

2725

26

26

4

30

8

9

20

20

27

1415

13

21

2

1

3

19

6

11

01100SINGLE STAGESPIKE PULLER

MODEL 04200 IS AVAILABLE WITH ALARGER HYDRAULIC CYLINDER ANDJAW BRACKET FOR MORE PULLINGPOWER. PLEASE SEE PAGE 20 FORPART NUMBERS.

13


08/09

01100 SINGLE STAGESPIKE PULLERPARTS LIST

*Sold in 01108A Tube Assembly.#01114 - Cylinder Seal & O-ring Kit

ITEM #16 & 32 SHOWN ON THIS PARTSLIST CAN BE PURCHASED TO COVERT ATWO STAGE PULLER TO A SINGLE STAGEPULLER. PLEASE CONTACT MATWELDCUSTOMER SERVICE FOR MORE INFOR-MATION.

123456789

*10**11*1213141516171819202122

*23**24**25**26**27**28**29*30

*31*32

*33*34

0014500146008160110101102

01103A01105A0110601107

01108-TUBE01108-02

0110901110011110111301160A608001181

6400-08-066801-08-06

A1023A1031A1033A1035A2048A2190A2191A3809A3810A6108GF-101231P-08A0995A6062

11211111112122112122442244

142212121

QUICK DISCONNECT COUPLERQUICK DISCONNECT NIPPLE

PIGTAIL HOSETRIGGER

TRIGGER VALVEHANDLE

CYLINDER ASSEMBLYCHECK VALVE

RETRACT HOSETUBE

TUBE RAMPJAW BRACKET

JAW PINJAW

SPRINGHANDLE SAPCER

SPRING RETAINER PINCAVITY PLUG

#8 MJIC x #6 MORB#8 MJIC x #6 MORB EL-90

5/16-18UNC x 1-1/4” LG. GR.5 ZP5/16-18UNC x 3-1/4” LG. GR.5 ZP

5/16-24UNF x 1” LG. GR.5 ZP5/16-24UNF x 1/2” LG. GR.5 ZP

5/16-18 NYLOCK NUT1/4” SAE FLAT WASHER

5/16” SAE FLAT WASHER1/4” LOCKWASHER

5/16” LOCKWASHER5/16 x 1-1/4 SPRING PIN

GREASE FITTINGPORT PLUG

1/4-28UNF x 1/2” LG. GR.5 ZP1/8 x 1 SPRING PIN

14


08/09

01100ATWO STAGE

SPIKE PULLER

30

8

9

20

20

27

1415

13

21

2

1

3

19

6

11

23

5

P

T

10

23

31

31

24

24

33

2826

2927

7

33

17

12

27

18

32

16

34

2725

4 22

15


08/09

01100A TWO STAGESPIKE PULLERPARTS LIST


123456789

*10**11*1213141516171819202122

*23**24**25**26**27**28**29*30

*31*32

*33*34

0014500146008160110101102

01103A01105A0110601107

01108-TUBE01108-02

0110901110011110111301160A608001161

6400-08-066801-08-06

A1023A1031A1033A1035A2048A2190A2191A3809A3810A6108GF-10101162A0995A6062

11211111112122112122442242

142212121


PIGTAIL HOSETRIGGER

TRIGGER VALVEHANDLE

2 STAGE CYLINDER ASSEMBLYCHECK VALVE

RETRACT HOSETUBE


JAW PINJAW

SPRINGHANDLE SAPCER

SPRING RETAINER PINSEQUENCE VALVE#8 MJIC x #6 MORB

#8 MJIC x #6 MORB EL-905/16-18UNC x 1-1/4” LG. GR.5 ZP5/16-18UNC x 3-1/4” LG. GR.5 ZP





GREASE FITTINGFLOW CONTROL VALVE


16


08/09

01100ASTWO STAGE

SPIKE PULLERw/SAFETY TRIGGER

30

8

9

20

20

27

1415

13

21

2

1

3

19

6

11

23

5

T

P

10

23

31

31

24

24

33

2826

2927

7

33

17

12

27

18

32

16

2725

4

34

35

36

37

22

17


08/09

01100AS TWO STAGESPIKE PULLER

w/SAFETY TRIGGERPARTS LIST


123456789

*10**11*1213141516171819202122

*23**24**25**26**27**28**29*30

*31*32

*33*34353637

0014500146008160110101102

01103A01105A0110601107

01108-TUBE01108-02

0110901110011110111301160A608001161

6400-08-066801-08-06

A1023A1031A1033A1035A2048A2190A2191A3809A3810A6108GF-10101162A0995A60620117601129A1480

11211111112122112122442242

142212121111


PIGTAIL HOSETRIGGER

TRIGGER VALVEHANDLE


RETRACT HOSETUBE


JAW PINJAW

SPRINGHANDLE SAPCER

SPRING RETAINER PINSEQUENCE VALVE#8 MJIC x #6 MORB








SAFETY TRIGGER ACUTUATORDETENT SPRING

5/16-18 ACORN NUT

18


08/09

01100HPTWO STAGE

HAIR PIN PULLER

2

1

3

27

2079

21

20328

16

27

6

30

2234

4

2531

2433

23

12

14

15

1415

13

233328

26

24

31

29

10

27

11

5

18

19

P

T

19


08/09

01100HPTWO STAGE

SPIKE PULLERPARTS LIST

*Sold in 01145 Hair Pin Kit#01114 - Cylinder Seal & O-ring Kit

123456789

*10**11**12**13**14**15*161819202122

*23**24*25

*26**27**28**29*30

*31*32

*33*34

0014500146008160110101102

01103A01105A0110601107

01150-TUBE01108-02

011520115301151011460116001161

6400-08-066801-08-06

A1023A1031A1033A1035A2048A2190A2191A3809A3810A6108GF-10101162A0995A6062


PIGTAIL HOSETRIGGER

TRIGGER VALVEHANDLE


RETRACT HOSEHAIR PIN PULLER TUBE

TUBE RAMPHAIR PIN PULLER PIVOT BLOCK

HAIR PIN JAW PINHAIR PIN PULLER JAW

SPRINGHANDLE SAPCERSEQUENCE VALVE#8 MJIC x #6 MORB








1121111111212221122442242

142212121

20


08/09

P

T

2

1

04200HEAVY DUTY CYLINDER

SPIKE PULLERPARTS LIST

12

0420504206

11

HEAVY DUTY CYLINDER ASSEMBLYHEAVY DUTY JAW BRACKET

21


08/09

01100 SPIKE PULLERALL VERSIONSDECAL LEGEND:

22


08/09

LIMITED WARRANTY

MATWELD, INC., PADUCAH, KY., WARRANTS TO THE ORIGINAL PURCHASER OF THIS PRODUCT THATTHE PRODUCT WILL BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP FOR THE PERIODOF ONE (1) YEAR AFTER THE DELIVERY OF SUCH PRODUCT TO THE CUSTOMER. OTHER EQUIP-MENT AND PARTS USED, BUT NOT MANUFACTURED BY MATWELD INC. ARE COVERED DIRECTLY BYTHE WARRANTY OF THE MANUFACTURER OF THOSE PRODUCTS. PROOF OF PURCHASE MUST BEDOCUMENTED INCLUDING REFERENCE TO A SERIAL NUMBER LOCATED ON EACH TOOL. THEPURCHASER’S ONLY REMEDIES UNDER THIS LIMITED WARRANTY SHALL BE LIMITED AT MATWELD’SSOLE OPTION TO THE FOLLOWING: REPAIR, REPLACEMENT OR REFUND OF THE PURCHASE PRICEOF THE DEFECTIVE PRODUCTS. EACH OF THESE REMEDIES REQUIRES TIMELY NOTIFICATION OFTHE DEFECT IN THE PRODUCT AND SUBSTANTIATION THAT THE PRODUCT HAS BEEN PROPERLYSTORED, MAINTAINED AND USED. MATWELD’S OBLIGATIONS HEREUNDER EXTEND ONLY TO THEPURCHASER OF THE PRODUCT AND NOT TO ANY THIRD PARTY.

AS A CONDITION PRECEDENT TO MATWELD’S OBLIGATION HEREUNDER, THE DEFECTIVE PROD-UCT MUST NOT HAVE BEEN ALTERED OR MODIFIED WITHOUT THE EXPRESS WRITTEN APPROVALOF MATWELD, INC. THE PRODUCT MUST NOT HAVE BEEN SUBJECTED TO DELIBERATE DAMAGE,SHIPPING DAMAGE, NEGLECT, TAMPERING BY UNAUTHORIZED PERSONNEL OR DAMAGE BY IM-PROPER USE, STORAGE OR MAINTENANCE. SERIAL NUMBERS MUST NOT HAVE BEEN ALTERED,DEFACED OR REMOVED. SUCH ACTION VOIDS LIMITED WARRANTY.

EXCLUSIONS TO LIMITED WARRANTY

THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTENOR ORAL, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTYOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

LIMITED WARRANTY DOES NOT COVER NORMAL WEAR AND TEAR ITEMS SUCH AS FILTERS, HOSES,COUPLERS, BITS, SOCKETS, AUGERS, AND BATTERIES.

LIMITATION OF LIABILITY

EXCEPT AS PROVIDED ABOVE, MATWELD SHALL IN NO EVENT BE LIABLE OR RESPONSIBLE FORANY INJURY, LOSS OR DAMAGE, DIRECT, INCIDENTAL OR CONSEQUENTIAL, ARISING OUT OF THEUSE OR MISUSE OR INABILITY TO USE THE PRODUCT, HOWEVER CAUSED AND ON ANY THEORYOF LIABILITY INCLUDING, WITHOUT LIMITATIONS, BREACH OF CONTRACT, TORT, (INCLUDING NEGLI-GENCE OR STREET LIABILITY) AND NOT WITHSTANDING ANY FAILURE OF ANY REMEDY HEREIN OFITS ESSENTIAL PURPOSE, EVEN IF MATWELD WAS AWARE OF THIS POSSIBILITY OF SUCH DAMAGE.MATWELD’S LIMITED WARRANTY AS SET FORTH ABOVE SHALL NOT BE ENLARGED, DIMINISHED ORAFFECTED BY, AND NO OBLIGATION OR LIABILITY SHALL ARISE OR GO OUT OF THE RENDERING OFTECHNICAL ADVICE OR SERVICE BY MATWELD OR ITS AGENTS. THE FOREGOING MAY NOT BECHANGED EXCEPT BY WRITTEN AGREEMENT SIGNED BY AN AUTHORIZED OFFICER OF MATWELD,THE REMEDIES SET FORTH HEREIN ARE EXCLUSIVE.

23


08/09

CUSTOMER INFORMATION:Name _____________________________________________________

Company___________________________________________________

Serial # of your Matweld tool___________________________________(Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept fororder information.)

MATWELD HYDRAULIC TOOL LISTAll Matweld Hydraulic Tools operate at 5 or 10 GPM @ 2000 PSI

POWER UNITS:00100K – GASOLINE POWERED (1) 10 GPM OR (2) 5 GPM CIRCUITS02900A – DIESEL (1) 10 GPM OR (2) 5 GPM CIRCUITS

(OPTIONAL CATALYTIC EXHAUST AND/OR MSHA CERTIFIED)05500 – TWIN POWER DUAL CIRCUIT (1) 10 GPM OR (2) 5 GPM CIRCUITS & 5000 WATT GENERATOR02050K – GASOLINE POWERED (1) 5 GPM03700A – ELECTRIC POWER (1) 10 GPM OR (2) 5 GPM CIRCUITS

GRINDERS:09200A – PRECISION FROG GRINDER06000 – PROFILE GRINDER06900 & 06900A – MULTI-PURPOSE GRINDER (TRIGGER VERSION AVAILABLE)05900 – FROG/PROFILE GRINDER (TRIGGER VERSION AVAILABLE)00700 – RAIL SURFACING GUIDE04600 – STRAIGHT STONE CW ROTATION (TRIGGER VERSION AVAILABLE)04700 – STRAIGHT STONE CCW ROTATION (TRIGGER VERSION AVAILABLE)07500 – CHAMFER TOOL04800 – CUP STONE GRINDER (TRIGGER VERSION AVAILABLE)00600C – CUP STONE GRINDER05400 – ANGLE GRINDER05600 – BULL NOSE GRINDER02400 – 10” OR 14” FROG AND SWITCH GRINDER

TRACK TOOLS:03900A – REVERSING RAIL SAW05100A & 05100B – POWER WELD SHEAR03500 – SELF FEED RAIL DRILL01600A – 5 GPM 1” IMPACT WRENCH04500D – 1/2” HYDRAULIC DRILL IMPACT WRENCH08200 – TAMPER02800 – 60 TON BRIDGE SPREADER01200 – SPRING ANCHOR APPLICATOR01100A – SPIKE PULLER (SINGLE, 2 STAGE &TRIGGER VERSIONS AVAILABLE)

OTHER PRODUCTS:HYDRAULIC MANIFOLDSHYDRAULIC TEST GAUGESHOSE REELSHYDRAULIC HOSESACCESSORIES

00800A – 16” RAIL SAW05000 – HAND PUMP WELD SHEAR01500 – RAIL DRILL02500 – 10 GPM 1” IMPACT WRENCH03100C – RAIL PULLER08300 – SPIKE DRIVER07650 – HYDRAULIC CLIP TOOL

01100a spike puller - matweld · 01100/01100a spike puller applying lubricant to spike pullers:...

Documents