010-ms for welding and hot works for general activities at tsf area.pdf

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  • Pearl GTL Project

    LINDE ENGINEERING

    Contractor Project No : 5887 Shell Project No: HP-3000-QAT

    Project Document Number: T.4.250.905 Project Rev.: O Page 2 of 16

    Purchase Order Number: 2MH127

    N/A Tag/Item Number(s):

    ASU Unit(s):

    Z PCWBS:

  • QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

    C O 25.03.2008 Issued for Company Comments RO EE ZG ICC

    B 19.03.2008 Issued for Review RO EE ZG IFR

    A 16.03.2008 Issued for Internal Review RO EE ZG IIR

    Approved By

    GAMA Project Rev Rev. Date Description

    Prepared By

    Checked By Status

    No. No. ORIGINATOR

    Document Title:

    LINDEGINEERING AG

    METHOD STATEMENT FOR WELDING AND HOT WORKS FOR GENERAL ACTIVITIES AT TSF AREA

    Document No. Contractor

    LOC470 GAM MTS MEC GTL 010 C

    Rev. Org. Doc. Seq. Disc. Code

    Geogr. Area

    Gama Qatar Co. W. L. L. Vendor Code No Code Type No Project Document Number: T.4.250.905 Rev No: O

  • Doc. Title : METHOD STATEMENT FOR WELDING AND HOT WORKS FOR GENERAL ACTIVITIES AT TSF AREA Date/Rev. No : GAM-MTS-MEC-GTL-010, 25 March 2008, REV-C

    T.4.250.905 REV-O Page 4 of 16

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    TABLE OF CONTENTS 1 INTRODUCTION ..........................................................................................................5

    1.1 PURPOSE 5 1.2 SCOPE 5

    2 REFERENCE................................................................................................................5 3 DEFINITIONS ...............................................................................................................5 4 RESPONSIBILITIES.....................................................................................................5 5 PRE-COMMENCEMENT WORKS ...............................................................................6

    5.1 WORK PERMIT 6 5.2 EQUIPMENTS AND PERSONNEL 6

    6 ReSOURCES................................................................................................................6 6.1 PERSONNEL 6 6.2 CONSTRUCTION EQUIPMENT AND MAJOR TOOLS TO BE MOBILIZED 6

    7 HSSE ............................................................................................................................7 8 ACTIVITIES DESCRIPTION AND DETAIL METHOD..................................................7 9 wELDING......................................................................................................................8

    9.1 GENERAL 8 9.2 PREPARATION OF BASE METAL 8 9.3 ASSSEMBLY 8 9.4 FILLER METAL 8 9.5 PREHEAT AND INTER-PASS TEMPERATURE 9 9.6 WELDING procedure 9

    9.6.1 GENERAL ________________________________________________________________________9 9.6.2 WELDING CONTROL_______________________________________________________________9

    9.7 INSPECTION TOLERANCES AND CORRECTIONS FOR WELDING 9

    10 nON-DESTRUCTIVE EXAMINATIONS .......................................................................9 11 iNSTRUCTIONS.........................................................................................................10

    11.1 CUTTING AND BURNING 10 11.2 ARC WELDING 10 11.3 COMPRESSED GAS CYLINDERS 11 11.4 TRAINING (GRINDING WORKS) 11 11.5 LIFTING SLINGS 12

    12 QUALITY ASSURANCE ............................................................................................12 13 ATTACHMENTS.........................................................................................................12

    13.1 JOB SAFETY ANALYSIS 12

  • Doc. Title : METHOD STATEMENT FOR WELDING AND HOT WORKS FOR GENERAL ACTIVITIES AT TSF AREA Date/Rev. No : GAM-MTS-MEC-GTL-010, 25 March 2008, REV-C

    T.4.250.905 REV-O Page 5 of 16

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    1 INTRODUCTION

    1.1 PURPOSE This document describes the methods proposed to be used for the support activities that will be carried out as part of ASU construction works and open workshop at TSF area.

    1.2 SCOPE The scope of this method statement identifies the general steps, arrangement & precautions during the execution of hot metal works at the open workshop of TSF area. The metal works consists of cutting, grinding, welding and hot works for fabricating supporting tools.

    2 REFERENCE T-4.234.542 : Project Quality Plan T-4.219.591 : Welding and Cutting T-4.250.930 : Quality Control procedure for cleanliness T-13.377.360 : Flawless Start-up Initiative (FSI) T-4.234.084 : Method Statement for Lifting T-4.129.872 : Heat Stress Disorder Prevention Procedure T-4.095.303 : HSSE Plan Construction T.4.250.938 : General Welding Procedure T-4.129.860 : Manual handling T-4.129.863 : Welding and Flame Cutting T-4.129.859 : Lifting Operations T-4.219.660 : Permit to Work Handover Implementation Plan T-4.129.861 : Working with Electricity T-4.129.656 : Construction Waste Management Plan T.4.250.931 : Welding Consumable Control T.4.250.940 : Weld Repair Procedure T-4.250.915 : Calibration Procedure

    Other specifications and procedures of contractor, Company and RLIC.

    3 DEFINITIONS

    Company : QSGTL or its PMC Contractor : LINDE ENGINEERING AG Sub Contractor : GAMA QATAR Contract : QSGTL Pearl Plant C2 ASU Project TSF : Temporary Site Facility

    4 RESPONSIBILITIES As per organization chart, starting from Site Manager and ends at welding, steel structure, foremen level, including QC personnel, all the people within this link is responsible for execution of this method statement.

  • Doc. Title : METHOD STATEMENT FOR WELDING AND HOT WORKS FOR GENERAL ACTIVITIES AT TSF AREA Date/Rev. No : GAM-MTS-MEC-GTL-010, 25 March 2008, REV-C

    T.4.250.905 REV-O Page 6 of 16

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    Site Manager and Mechanical Works Coordinator are responsible for the fulfilment of this procedure.

    5 PRE-COMMENCEMENT WORKS

    5.1 WORK PERMIT Before the start of each day's operation, all necessary permits shall be obtained from LINDE / SHELL (or) its PMC.

    5.2 EQUIPMENTS AND PERSONNEL All equipment shall be inspected before using on the job, whether they are good in condition or not and all personnel's shall be safety inducted and trained before mobilization. Only skilled/ competent worker shall be used.

    6 RESOURCES

    6.1 PERSONNEL As per the schedule requirements, the construction activities in different areas shall be carried out simultaneously. The structural construction team will be structured under sufficient groups, such as; Construction Team for structural and general works. Welder Team Lifting and Transportation Team In addition to the groups given herein above, a planning team, QA/QC team and HSSE team shall be established to service to the above mentioned groups. Classification of welder for construction of TSF facilities: Welder who can make structural steel welding of mild carbon steel shall be qualified as per project specification & AWS D1.1.

    6.2 CONSTRUCTION EQUIPMENT AND MAJOR TOOLS TO BE MOBILIZED WHEREVER REQUIRED

    Crane, approximate capacity min. 20Tons min.1 Each Arc-weld-Mach, GMAW and/or SMAW and/or OAW and/or FCAW and GTAW

    min.1 each

    Vertical Bench Type Drilling Machine min.1 each Portable Drill min.2 each Portable Plate Cutting Machine Oxy-acetylene min.1 each Profile Cutter min.1 each Saw Machine min.1 each Electrical Hand Grinders (115-230) mm min.2 each Oxy-Acetylene set min.1 each

  • Doc. Title : METHOD STATEMENT FOR WELDING AND HOT WORKS FOR GENERAL ACTIVITIES AT TSF AREA Date/Rev. No : GAM-MTS-MEC-GTL-010, 25 March 2008, REV-C

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    Magnetic Drilling Machine min.1 each Overhead Crane(for pipe prefabrication shops)min.3 tons min.2 each Forklift min.1 each Transpalet,min.1 ton min.1 each Boom truck, min. two tons min.1 each Other Supporting Tools and Machineries min.1 Set Baking Oven & Quiver

    7 HSSE All works shall be in compliance with the State of Qatar laws and regulations, Ras Laffan Industrial City and International standards, codes, LINDE ENGINEERING AG and QSGTL and/or its PMC requirements and instructions. In addition all employees and GAMA subcontractor employees on site will have through GAMA Qatar Site Safety Induction, LINDE ENGINEERING AG Safety induction and QSGTL Safety Induction for site safety, health, environmental and security prior to work activities. Other training courses will be attended as required by LINDE ENGINEERING AG or QSGTL and/or its PMC as required. At a minimum a generic Risk Assessment (RA) will be prepared and rank the hazards associated with the project works and control measures to be taken to mitigate the hazards to an acceptable level. Each work scope or task will have a completed and approved JSA identifying the potential hazards and control measures that will be implemented to protect people and environment. The JSA (RA) will be used by Supervisor as the basis of conducting his daily TSTI meeting and his weekly TBT. In addition to the above, employees conducting survey works will wear required PPE and highly visible vest where traffic or other hazards may exist. For additional safety requirements for a particular or specific task please refer to the JSA prepared for that task.

    8 ACTIVITIES DESCRIPTION AND DETAIL METHOD The Structural items shall be fabricated in assigned fabrication area. All necessary lifting and rigging tools, precautions used for proper lifting operations are explained in the specific work method statement T-4.234.084 for lifting general respectively. Housekeeping at job site shall be performed daily and subject to be checked daily by site engineer and HSSE personnel. It is essential that all materials shall be controlled and identified throughout the construction processes. Non-conformity report shall be prepared by the GAMA material handling supervisor for any material received out of conformance.

  • Doc. Title : METHOD STATEMENT FOR WELDING AND HOT WORKS FOR GENERAL ACTIVITIES AT TSF AREA Date/Rev. No : GAM-MTS-MEC-GTL-010, 25 March 2008, REV-C

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    9 WELDING

    9.1 GENERAL Approved welding procedure specifications and procedure qualification records

    (WPS & PQR) will be used. Ref. T-4.250.938. Qualified welders are used for the welding activities at TSF area. Welding shall not be done when the ambient temperature and weather conditions

    is below specified temperature without preheating; when surfaces to be welded are wet or exposed to rain, or high winds; nor when the welders are exposed to inclement conditions.

    Random visual inspection of all welds shall be performed during execution of works.

    The welding process shall be SMAW and /or GMAW, and/or OAW, and /or FCAW and/or GTAW.

    9.2 PREPARATION OF BASE METAL Surfaces and edges to be welded shall be free from loose scale, slag, rust, grease, paint, and any other foreign matter and mill scale.

    9.3 ASSSEMBLY Those parts to be joined by fillet welds, and separations between laying surfaces

    to lap joint and of butt welds landing on a backing shall be brought into as close contact as practicable.

    Those parts to be joined by groove welds shall be brought into correct alignment. Those members to be welded shall be held in the correct position by bolts,

    clamps, wedges, guy lines, struts, or other suitable devices, or by tack welds, until welding has been completed. The use of jigs and fixtures is recommended where practical.

    Tack welds shall be subject to the same quality requirements as final welds. Temporary welds made for erection purpose shall be sufficiently strong to

    withstand all anticipated erection loads. All structural steelwork shall remain accurately aligned during bolting and welding

    work, Ladders, lugs and hooks welded to structures for the purpose of erection and

    safety in accordance with the construction drawings shall not be removed, unless otherwise specified or requested.

    9.4 FILLER METAL All filler metals that have been removed from its original packaging shall be handled so that they do not absorb moisture. Wet electrodes shall not be used. Low-Hydrogen electrodes shall be dried in accordance with the manufacturer's instructions before use. Electrodes shall be kept in a quiver, which prevent them from atmospheric moisture. Ref.: T.4.250.931.

  • Doc. Title : METHOD STATEMENT FOR WELDING AND HOT WORKS FOR GENERAL ACTIVITIES AT TSF AREA Date/Rev. No : GAM-MTS-MEC-GTL-010, 25 March 2008, REV-C

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    9.5 PREHEAT AND INTER-PASS TEMPERATURE Prior to welding, the base metal shall be preheated as required to the applicable WPS & project specification. Where the base metal temperature is below 5C, the base metal shall be preheated to at least 50C and that temperature shall be approximately maintained during welding. Temperature control can be carried out by Tempile stick, (or) digital pyrometers, calibrated according to calibration procedure T-4.250.915.

    9.6 WELDING PROCEDURE

    9.6.1 GENERAL Arc strikes outside the area of permanent welds not permitted on any base

    metal. Before making the subsequent welding pass, all slag shall be removed and

    adjacent base metal shall be brushed clean. Groove welds shall be terminated at the ends of a joint in a manner that will

    ensure sound welds. Where possible, this shall be done by using extension bars or run-off plates.

    Steel backing, if used, shall be made continuous for the full length of the weld. 9.6.2 WELDING CONTROL

    The classification and size of electrodes, electrode-arc length, voltage, and amperage shall be specially selected to suit the thickness of the materials being welded, type of groove, welding position, and other circumstances relevant to the work. Welding electrodes, which are suitable for each steel grades, shall be selected by manufacturer's recommendation.

    When welding in the vertical position, the progression of all passes shall be upwards.

    The root of groove welds with no backing plate shall be gouged back and re-welded to produce sound metal fusion throughout the entire cross section.

    9.7 INSPECTION TOLERANCES AND CORRECTIONS FOR WELDING Assembly and weld tolerances shall be based on the supplier drawings and AWS D.1.1 the alignment, groove angle, root opening, and cleanliness of the surfaces to be welded shall be inspected prior to welding for compliance with the tolerances. Members distorted by welding shall be straightened by mechanical means or by carefully supervised application of a limited amount of local heating.

    10 NON-DESTRUCTIVE EXAMINATIONS Dye Penetrant Testing or Magnetic Particle Test shall be done on 10% of all butt-welding. The procedure shall be according to section 6.14 of AWS D.1.1, unless otherwise specified.

  • Doc. Title : METHOD STATEMENT FOR WELDING AND HOT WORKS FOR GENERAL ACTIVITIES AT TSF AREA Date/Rev. No : GAM-MTS-MEC-GTL-010, 25 March 2008, REV-C

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    11 INSTRUCTIONS Welding and cutting normally produce fumes, gases & heat and may result in ultra-violet radiation. The main sources of hazard likely to be encountered are: High temperature causing burns and fires Electric shock, which could be fatal Fumes and gases, liable to cause injury to health Airborne of metal slugs from cutting / grinding Eye injuries. Thermal radiation causing burns and arc eye. Gas leaks from Oxy/Acetylene bottle/Fire/Explosion.

    11.1 CUTTING AND BURNING Follow safety precautions listed below: All employees engaged in oxygen / Acetylene welding, or torch cutting must wear

    appropriate protective coverall clothing, long leather gloves, safety steel toe shoes, etc. The assistant must wear a minimum of goggles for eye protection, and gloves.

    Oxygen and acetylene cylinders in use must be secured to a welding cart, or other suitable structure.

    All oxy/acetylene equipment must be inspected prior to use including regulators, hoses, flash back arrestors, torches, etc.

    Hot work permits must be obtained prior to welding and / or torch cutting where any flammable liquid and/or gas exist. Sometimes gas test must be carried out prior to welding and the area must be clear of flammable gas/liquid. Especially it's mandatory when working on pipelines for repairing jobs.

    Other combustible materials such as paper, plastic trash, etc must be moved out of the area before welding or cutting.

    Cylinder caps must be replaced on oxygen and acetylene cylinders prior to moving to a new location.

    Flash back arrestors must be on all gauges (sometime fitted on the cutting outfit if hose is too long).

    Take precautions to prevent oil and grease from getting inside oxygen regulators or on oxygen valve threads.

    Use forced air ventilation when welding or cutting is done in any confined space. Use isolation booth to prevent sparks from flying.

    11.2 ARC WELDING Follow safety precautions listed below: Proper coverall, steel tip shoes, long leather gloves, face mask must be used during all

    welding works. Other protection, such as a welder's jacket may be necessary. The welder's assistant will have to wear goggles for eye protection and the remaining PPE stands same as the welders.

    Ensure that appropriate hot work permits have been issued and a copy has been issued to the supervisor in charge.

    Some times gas test must be carried out prior to welding and the area must be clear of flammable gas/liquid. Especially it's mandatory when working on pipeline for repairing

  • Doc. Title : METHOD STATEMENT FOR WELDING AND HOT WORKS FOR GENERAL ACTIVITIES AT TSF AREA Date/Rev. No : GAM-MTS-MEC-GTL-010, 25 March 2008, REV-C

    T.4.250.905 REV-O Page 11 of 16

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    jobs. Other combustible material such as paper, plastic trash, etc, must be moved out of the area before welding or cutting.

    Install welding screens to prevent other persons getting flash when possible. If welding above ground level, contain hot slag with suitable sheeting and Fire

    extinguishers are within the work area. Ensure ground return clamps are in good conditions and located as close as possible to

    the work position. Ensure that all drains within 20 meters are covered. In confined spaces ensure there is adequate ventilation, and use respiratory protection

    whenever necessary & the appropriate permits are in place. Ensure the welding generators are grounded properly when in use. Use forced air ventilation when welding or cutting is done in any confined space.

    11.3 COMPRESSED GAS CYLINDERS Compressed gas cylinders must be handled with care and stored in a secure upright

    position. Cylinders caps must be in place when cylinders are not in use, especially when cylinders

    are being transported. Cylinders should be stored securely to prevent cylinders from falling over. Regulators should be inspected daily. Inspection should cover whether the gauges are

    accurate, dents or cracks in the gauge covers, hose connections, flash back arrestors to be fitted to all gauges, etc.

    Cylinders should never be used while lying on their side. Cylinders in use should be secured in an upright position.

    Never oil or grease cylinder valves and/or regulators. 11.4 TRAINING (GRINDING WORKS)

    Only competent persons are permitted to operate tools utilising abrasive wheels, cutting discs abrasive tips and flappers. Training and instruction must be provided before any person can be authorised to mount wheels on pedestal grinders or change abrasive wheels, cutting discs tips or flappers. Supervisor to ensure right disk for the job is used. i.e. cutting disc, grinding disc. The correct personal protective equipment must be used at all times when using any grinding or abrasive tools. This consists of proper gloves, goggles, steel tip toes shoe, etc. Double eye protection to be worn when cutting or grinding (Safety glass & Face shield). Ear plugs to be worn for ear protection. Care must be taken to minimise the risk of fire by removing all potential flammable materials from the immediate work area. Precautions must also be taken to control or contain sparks and suitable fire fighting equipment must be readily available at site or working area.

  • Doc. Title : METHOD STATEMENT FOR WELDING AND HOT WORKS FOR GENERAL ACTIVITIES AT TSF AREA Date/Rev. No : GAM-MTS-MEC-GTL-010, 25 March 2008, REV-C

    T.4.250.905 REV-O Page 12 of 16

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    11.5 LIFTING SLINGS There are two types of lifting slings used on this job, wire slings and webbing slings. It is very important that they are used and stored correctly.

    Always use the right slings for the job, each sling has its safe working load (SWL) printed

    or attached to the sling. Never try to make up, prefabricate lifting equipment. Do not use a sling if there is no SWL written or attached, remove the sling and give it to

    your supervisor. Never tie knots in webbing or wire slings. This will damage the sling and it will need to be

    discarded. Always check a sling before use, look for tears, cuts and broken wires and if you have

    any doubts about the sling show it to your supervisor. Wire slings must not have more than five broken wires in one lay and must not be crushed or kinked. Nylon slings must not be knotted or torn in the centre of the sling.

    Never drag a sling from under a load if it is not free. Webbing slings should not be dragged through oil or along the ground. Store the sling in

    a rolled position making sure the sling is dry and stored in a dry place. Be careful not to wrap the edges of the sling on sharp corners. Use packing materials

    rubber, wood, cloth anything that will keep the slings surfaces away from sharp edge. Always attach the sling properly to the load. Do not use a combination of wire and

    webbing slings together, webbing will be cut by the wire sling. All lifting equipment must be inspected, documented and colour coded.

    12 QUALITY ASSURANCE A Quality Assurance System shall be operated conforming to related standards.

    13 ATTACHMENTS

    13.1 JOB SAFETY ANALYSIS

  • JOB SAFETY ANALYSIS FORM

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    Page No: 1 of 3 JSA For: T-4.250.905

    Job being analysed: MS - WELDING AND HOT WORKS GENERAL AT TSF JSA Members: Mr. Syd Osborne, Mr. Raci Onelge,

    Department/Section doing JSA: HSSE & Mechanical works Job Performers: Mr. Raci Onelge

    Normal Approvals: Name Signature Date General job requirements / Personal Protective Equipment. Mr. Raci Onelge 23.03.08 JSA by:

    Job Supervisor: Mr. Tej Prakash 23.03.08 Additional Approvals (Determined by Job Supervisor in correlation with Linde HSSE Manager). Name Signature Date Discipline Superintendent (Linde)

    1. The following Personal Protective Equipment shall be worn: Approved coveralls, safety goggles, safety helmet, safety steel toe shoes and leather gloves. Hearing protection must be worn.

    HSSE Representative (Linde)

    2. Permit To Work.

    OTHERS (List Below):

    3. Gas test if / when required.

    Approval required for hazardous work detailed in the Linde Work Permit Procedure. Changing conditions and emergency procedures Stop work. Switch off equipment. Supervisor directs personnel to nearest and safest muster point considering wind direction. Supervisor counts all employees. Missing employees are reported to Linde HSSE Dept. When all clear is given, check with Linde HSSE before returning to work.

    583 40 72 LINDE EMERGENCY TELEPHONE NO. HSSE MANAGER: 474 88 88 Pearl HOT LINE :

  • JOB SAFETY ANALYSIS / RISK ASSESSMENT FOR T-4.250.905

    SCOPE : METHOD STATEMENT WELDING AND HOT WORKS GENERAL AT TSF

    Initial Risk Residual Risk

    HAZARDS / POTENTIAL RISK MAIN ADDITIONAL ITEM ACTIVITY CONSEQUENCES P C RANK CONTROLS CONTROLS P C R

    1.1 Burn Injury

    C 4 MED

    1.1.1 1.1.2

    Wearing of protective coverall, safety jackets, Long leather gloves, Goggles, welding apron, etc. Drop zone should be provided with barricade and warning signs to warn the workers.

    1.1.1.1 100% body protection/welding apron. Welding blanket shall be used to prevent welding slag's from falling on people working below and to avoid fire incident.

    B 2 LOW

    1.2 Electrical Shock

    C 2 LOW

    1.2.1 1.2.2 1.2.3

    Check electrical equipment prior to its use. Ensure it is color coded and properly documented for the month. Ensure proper grounding. Grounding cable must be clamped near the joint to be welded. Welding cables, electrical cords must be properly insulated. Discuss at TBT Meeting.

    1.2.1.1 All Welding cables and air hose must be properly elevated to avoid damage from heavy objects, damage from sharp objects and hot metals.

    B 1 LOW

    1 Fit-up and Hot works (Welding, Grinding, Cutting)

    1.3 Fire Hazards

    C 2 MED

    1.3.1 1.3.2

    Fire extinguisher shall be located near the welding machine and on welding operation. Fire blanket must be used as enclosure to eliminate hot slag's from flying to adjacent work area.

    1.3.1.1

    1.3.1.2

    Do not store combustible and flammable materials at work area. House keeping to be done daily. B 1 LOW

    1.4 Tripping Hazard

    B 2 LOW

    1.4.1 1.4.2 1.4.3 1.4.4

    All electrical cords, extension cords must be elevated and rolled-up after use. All materials should be stored at designated area. Remove scrap and unnecessary materials regularly. House keeping to be done daily.

    B 1 LOW

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  • JOB SAFETY ANALYSIS / RISK ASSESSMENT FOR T-4.250.905

    SCOPE : METHOD STATEMENT WELDING AND HOT WORKS GENERAL AT TSF

    Initial Risk Residual Risk ITEM ACTIVITY HAZARDS / POTENTIAL P C RISK MAIN ADDITIONAL P C R

    CONSEQUENCES 1.5 Head, Eye, Hand Injury,

    leg injury, hearing loss

    C 4 MED

    1.5.1 1.5.2

    100% Hard Had with welding Mask, Face shield with helmet, safety goggles and leather hand gloves, safety steel capped shoes and hearing protection. Keep away hands, fingers and feet from moving parts.

    1.5.1.1 Supervisor/Forman shall ensure TSTI is properly executed before work starts and discuss the hazards. B 2 LOW

    1.6 Fall of Compressed Gas

    D 3 MED

    1.6.1 1.6.2 1.6.3 1.6.4 1.6.5

    Oxygen Cylinder valves/fittings to be kept free from oil/grease. All Cylinders must be secured with chain on upright position. Protective caps to be used for all full & empty cylinders and stored at designated area away from hot works activities. Flash back arrestors to be fitted at two ends of hoses and flow check valve near cutting torch. Use torch lighter to light the cutting torch. Gas hoses and gauges to be maintained in a safe condition. Inspection to be done on a daily basis. Defective gauges and hoses to be replaced immediately.Always check valves and regulators and all fittings for leaks.

    1.6.1.1 Empty cylinders must be removed immediately from work area and kept at the designated area.

    B 2 LOW

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  • JOB SAFETY ANALYSIS / RISK ASSESSMENT

    FOR T-4.250.905

    SCOPE : METHOD STATEMENT WELDING AND HOT WORKS GENERAL AT TSF

    Initial Risk Residual Risk QQQ TTT RRR

    HAZARDS / POTENTIAL RISK MAIN ADDITIONAL RISK ITEM ACTIVITY CONSEQUENCES P C RANK CONTROLS CONTROLS P C RANK 2 Manual handling 2.1 Personal injury, back

    injuries, muscle strains, sprains.

    C 4 MED

    2.1.1 2.1.2 2.1.3 2.1.4 2.1.5

    Worker to wear appropriate gloves. Break the load into manageable portions. Lift with your legs not your back. Use the buddy system, Get help.Provide pictorial sign boards with correct lifting position.

    2.1.1.1 Provision for lifting aids when practical.

    B 2 LOW

    2.2 Slip, Trip & Fall from same level

    B 3 LOW

    2.2.12.2.2 2.2.32.2.4

    Adequate stacking of materials. Regular housekeeping practices and removal of trash and unnecessary items. Maintain access and walk paths. Housekeeping shall be a priority, walk and work areas shall be kept free of materials and supplies.

    2.2.1.1 Remove unnecessary materials in the work place.

    B 1 LOW

    2.3 Hand and finger injuries.

    C 4 MED

    2.3.1 2.3.2

    Wear approved PPE with leather gloves. Keep away hand and finger from moving parts.

    2.3.1.1 Supervisor/foreman shall ensure that the TSTI is properly executed at the work front and hazards discussed.

    B 2 LOW

    AAA AAA

    GAM-MTS-MEC-GTL-010-REV-C.pdf1 INTRODUCTION 1.1 PURPOSE 1.2 SCOPE 2 REFERENCE 3 DEFINITIONS 4 RESPONSIBILITIES 5 PRE-COMMENCEMENT WORKS 5.1 WORK PERMIT 5.2 EQUIPMENTS AND PERSONNEL

    6 RESOURCES 6.1 PERSONNEL 6.2 CONSTRUCTION EQUIPMENT AND MAJOR TOOLS TO BE MOBILIZED WHEREVER REQUIRED

    7 HSSE 8 ACTIVITIES DESCRIPTION AND DETAIL METHOD 9 WELDING 9.1 GENERAL 9.2 PREPARATION OF BASE METAL 9.3 ASSSEMBLY 9.4 FILLER METAL 9.5 PREHEAT AND INTER-PASS TEMPERATURE 9.6 WELDING PROCEDURE 9.6.1 GENERAL 9.6.2 WELDING CONTROL

    9.7 INSPECTION TOLERANCES AND CORRECTIONS FOR WELDING

    10 NON-DESTRUCTIVE EXAMINATIONS 11 INSTRUCTIONS 11.1 CUTTING AND BURNING 11.2 ARC WELDING 11.3 COMPRESSED GAS CYLINDERS 11.4 TRAINING (GRINDING WORKS) 11.5 LIFTING SLINGS

    12 QUALITY ASSURANCE 13 ATTACHMENTS 13.1 JOB SAFETY ANALYSIS