[ ]PE 90 by

Technische Spezifi kationen

CNC machining centre with 5-axis technology

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Technical specifi cations

Applications

Machining of solid woodToday’s wood machining industry demands high cutting performance combined with high dimensional accuracy and excellent surface quality. MAKA fully meets these requirements with specially developed wood machining centres.

Door machiningThe compact machines perform all types of milling and cutting processes on the same door leaf: cutting, rebating, arc rounding, vision panel cut-out, milling of door cassettes or ornaments as well as lock and hinge recessing.

Stairs machiningComplete machining of semi-mounted saddled staircase stringers with undercut in one single clamping process. Complete string wreath production with handrail and paling holes, milling of the handrail profi le together with the stringer machining as well as exactly positioning the fi tting holes for posts and rails in one step are just a few of the MAKA benefi ts.

Latest technology

High-tech for effi ciency and for the environment¬ Our stationary CNC machining centre PE 90 is designed for universal use in the wood machining industry and fulfils various requirements when machining stairs, doors and long workpieces

¬ The high rigidity of the machine‘s 5-axis working unit is the result of X-axis gantry drives and a Y-axis gantry/double guide system. This ensures a high milling quality even when cutting solid wood

¬ We configure and equip the PE 90 to customer specifications. The components you can choose from are geared to real-world needs. This includes the table design and configuration, machining units, tool magazines and machine control. We also offer equipment packages suitable for different industries, such as stairs and door machining

¬ The sliding gantry machine features well-proven mechanical and electronic components and makes targeted use of 5-axis technology. Thus, you can be sure to get a perfect fit for your particular application

¬ You can also use the machine table in an alternating operation mode. This minimises auxiliary process times for loading and unloading of workpieces

Green technology:¬ Low energy consumption thanks to innovative electronic systems such as a frequency-controlled vacuum pump and MAKA energy-saving concepts

¬ MAKA was awarded the environmental prize conferred by the Federation of German Industries (BDI)

5-axis CNC machining centre PE90 for universal use in the wood machining industry

Door machining

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Picture: Hess Timber GmbH & Co. KG

Technical data

Size Working range* Speed AccelerationX-axis 4,000/6,000/8,000 mm 3,600/5,600/7,600 mm 100 m/min 3 m/sec2

Y-axis 1,300/1,600 mm 1,300/1,600 mm 100 m/min 4,5 m/sec2

Z-axis 700 mm 400 mm 80 m/min 5 m/sec2

A-axis 196° 10,000°/minC-axis 540° 10,000°/min * For a total tool length of 160 mm and Ø160 mm

Voltage Voltage deviation Installed output Ambient temperature Pneum. working pressure400 V +/- 5% max. approx. 25 kW 10 - 35°C 6-8 bars

Additional optional features

Table designs¬ Cross bar table with manual or automatic movement Very short set-up time. Splitting of table area for 2-station operating mode, switchable to 1-station mode¬ Aluminium flat surface table Milled surface. Highest flexibility, also when clamping large and complex components¬ Phenolic resin grid table With milled slots. 30 x 30 mm grid size. Highest flexibility and secure fixation, also when clamping large components¬ Automatic aluminium cross bar¬ Manual aluminium cross bar¬ Step separating device¬ Mechanical eccentric workpiece clamp¬ Basic support element¬ Pneumatic swivelling clamp¬ Vacuum pod¬ SCHMALZ-Innospann vacuum clamping system¬ Pneumatic clamping circuit¬ Vacuum clamping circuit

Working units¬ Milling spindle HSK F63, 15 kW with 50° inclined head and tool change milling spindle 2,000 to 24,000 rpm, infinitely variable, water-cooled A-axis 196° (swivelling axis +/- 98°) C-axis 540° (rotational axis +/-270°) Speed: 10,000 °/min¬ Additional 3-axis milling spindle HSK F63 15 kW for automatic tool change, infinitely variable from 2,000 to 24,000 1/min., water-cooled. Arranged on a separate Y-guide rail within the gantry for tool change optimized machining. When using a 51-place chain-type tool magazine, both milling spindles can access the same tool changer.

¬ Suction hood NC vertically adjustable chip collection system with lamella curtain¬ Auxiliary suction system for 3-axis milling¬ Blow out nozzle at milling unit¬ Multi-spindle drilling unit with its own Z-axis, 13 vertical spindles, individually controlled¬ Minimum quantity lubrication (MTB system)

Tool changer¬ Tool magazine with 20 tool places¬ Chain-type magazine with 33 tool places¬ Chain-type magazine with 51 tool places

Control system¬ Machine control system BWO with XCPU 32 bit or 64 bit¬ Machine control system Siemens, SINUMERIK 840D sl ¬ Operating unit BWO CNC 920 (without PC)¬ Operating unit Siemens OP 15A TCU (without PC) and PCU (with PC), 15˝ /19˝ display¬ Operating unit BWO RC 910 (without PC)¬ Portable hand operating panel with 6.5“ touch screen¬ Operating unit BWO CNC 930 (with PC)¬ Operating unit Siemens HT 8 (without PC) portable hand operating panel with 7.5“ touch screen

Peripheral devices¬ 1D sensor¬ 3D measuring probe with radio transmission¬ Barcode scanner¬ MAKA contour laser projection system¬ Tracing spindle for ornament milling¬ Tracing spindle for the machining of edges¬ Thermal shrinking device ISG 2200¬ Tool presetter VEG 400 for tool measurement

experienced and innovative60 years MAKA

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Working units

NC-adjustable Aluminium flat Phenolic resin grid tablecross bar table surface table

Table designs

MAKA Systems GmbHAm Schwarzen Graben 889278 Nersingen / GermanyPhone: +49 (0) 73 08/813-0Fax: +49 (0) 73 08/813-170www.maka.com

C N C - S p e z i a l m a s c h i n e n

Milling spindle HSK F63 Multi-spindle drilling unit Suction hood MTB systemmax. 15 kW

State-of-the-art control system technology by Siemens or BWO.Machine connection possible via post-processors to CAD.

Control Systems

Siemens HT8 Siemens OP 15 A TCU / BWO 910 RC BWO CNC 920 Siemens OP 15 A PCU BWO CNC 930

Peripheral devices

Measuring probe Barcode scanner

Tool magazine

Drum-type tool magazine Chain-type tool magazinewith 20 tool places with 33/51 tool places