006-0207-00 rev b - grc · datalogger-4200 p/n 066-0207-00 rev b field installation guide page 7 of...

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Datalogger-4200 P/N 066-0207-00 Rev B Field Installation Guide Page 2 of 49

NOTICE

This manual is intended for private information only, with the understanding that any other use of the subject matter, in whole or in part, by reference or otherwise, shall be only with the prior knowledge and approval of Sercel-GRC Corp, and with the further understanding that this manual is for informational purposes only and that suggestions and recommendations contained herein shall not be understood or construed as a guarantee or warranty of any method, product or device. Federal copyright law protects the publication. No part of this publication may be copied or distributed, transmitted, transcribed, stored in a retrieval system, or translated into any human or computer language, in any form or by any means, electronic, magnetic, manual or otherwise, or disclosed to third parties without the express written permission of Sercel-GRC Corp. Any questions concerning the content of this manual, equipment operation, field maintenance, maintenance assistance and operation or maintenance training courses should be directed to:

MODEL: DATALOGGER-4200 FIELD INSTALLATION GUIDE

Copyright © 2012-2013 by Sercel-GRC Corp

All rights reserved worldwide.

Sercel-GRC Corp.

6540 East Apache Street, Tulsa, Oklahoma 74115-3616 USA P.O. Box 581570, Tulsa, Oklahoma 74158-1570 USA Telephone: (1) 918-834-9600/ Fax: (1) 918-838-8846

Contact GRC by e-mail at: [email protected] or [email protected] Visit our web page at www.Sercel-GRC.com

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Table of Contents

1.0! Gauge Configuration Procedure .......................................................................... 5!2.0! Datalogger-4200 Product Description and Specifications ................................ 6!3.0! Datalogger-4200 Power and Gauge Connections .............................................. 7!

3.1! Peripheral Connections ..................................................................................... 8!3.2! Low Voltage Power Switch and Fuses .............................................................. 9!3.3! Front Panel Ports ............................................................................................... 9!

4.0! LED Status Indicators ......................................................................................... 10!5.0! Datalogger-4200 Real Time Display ................................................................... 11!

5.1! Gauge Readings Tab ...................................................................................... 11!5.2! Peripheral Status Tab ...................................................................................... 12!

6.0! Accessing Datalogger-4200 Setup/Help Menus ............................................... 13!7.0! Memory and Logging Configuration ................................................................. 14!

7.1! Edit Log Name ................................................................................................. 14!7.2! Edit ‘Log Save Rate’ ........................................................................................ 15!7.3! Memory Download to USB Drive ..................................................................... 15!7.4! Clear Logs ....................................................................................................... 17!

8.0! Configuring Modbus Ports ................................................................................. 18!8.1! Edit Slave Address .......................................................................................... 18!8.2! Select Baud Rate ............................................................................................. 19!8.3! Changing the Modbus Word Order .................................................................. 19!8.4! Modbus Map .................................................................................................... 20!8.5! Gauge Data Modbus Registers ....................................................................... 23!

9.0! Configuring Datalogger-4200 Peripherals ........................................................ 32!9.1! Analog Input Configuration .............................................................................. 32!9.2! Analog Output Configuration ........................................................................... 33!9.3! Analog Output Control Channel Configuration ................................................ 33!9.4! Setting the Analog Output Span Values .......................................................... 35!9.5! Discrete Relay Alarm Output Configuration ..................................................... 35!9.6! Setting the Alarm Trip Delay ............................................................................ 36!9.7! Setting Alarm Trip Threshold Values ............................................................... 37!

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10.0! FIC Setup Screens ............................................................................................... 39!10.1! Status Tab ....................................................................................................... 39!10.2! Gauge Info Tab ................................................................................................ 40!10.3! Configure Tab .................................................................................................. 40!10.4! Save and Clear Gauge Addresses .................................................................. 40!10.5! Edit Settings in Configure Menu ...................................................................... 41!10.6! Auto Volt .......................................................................................................... 41!10.7! Target Signal ................................................................................................... 42!10.8! Line Voltage ..................................................................................................... 42!10.9! COM Voltage ................................................................................................... 43!10.10! Changing the Gauge FSK Address ................................................................. 43!10.11! Sensor Names Tab .......................................................................................... 45!

11.0! Datalogger-4200 General System Settings ....................................................... 46!11.1! Updating Units and Time/Date ........................................................................ 46!11.2! Changing the Datalogger-4200 Menu Access Password ................................ 47!11.3! Firmware update .............................................................................................. 47!11.4! Restore Default Settings .................................................................................. 48!

12.0! Troubleshooting .................................................................................................. 49!

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1.0 Gauge Configuration Procedure

The following procedure provides an outline of the necessary steps to perform on the gauges prior to running them into the well. Completing these steps is required to properly configure the downhole gauges attached to a Datalogger 4200 in the field.

1. Identify the types of gauges that are to be attached to the Datalogger 4200. 2. Record the number of data channels that each gauge contains. The Datalogger

4200 can handle up to six data channels. One data channel consists of one of the following:

a. an intake pressure and its associated temperature b. an X-axis vibration and a Y-axis vibration pair c. a discharge pressure and its associated temperature

3. Assign numbers in the range of 32 through 48 to each data channel of the gauges. 4. Connect only one downhole gauge to the Datalogger 4200 ‘Gauge Sig’ connector

(J15) using a relatively short pair of wires. Refer to section 3.0, Datalogger-4200 Power and Gauge Connections for more details on connecting the downhole gauge.

5. Apply power to the Datalogger-4200 and wait for the system to identify and establish communication with the gauge. Valid data from the gauge appears on the screen that should be similar to the data screen shown in Figure 6 - Gauge Readings Screen on page 11.

6. Adjust the gauge FSK address to the number previously defined in step 3 above. Refer to section 10.10 on page 43 for details on changing the gauge FSK address.

7. Reset the FIC (Figure 34) and repeat steps 4, 5, and 6 for each downhole gauge.

Table 1 - Connector List Connector Description

J2 Analog Inputs – 3 channels (0-15vdc or 4-20mA selectable)

J4 Analog Outputs – 2 channels (4-20mA)

J6 Latching Alarm Relay Output #1 (dry contacts 250VAC @ 5A)

J7 Latching Alarm Relay Output #2 (dry contacts 250VAC @ 5A)

J15 Power and Signal for downhole gauges

J18 COM2 serial port – RS-232 galvanically isolated Modbus slave

J21 COM2 serial port – RS-485 galvanically isolated Modbus slave

J20 COM1 serial port – RS-232 Modbus slave

J22 COM1 serial port – RS-485 Modbus slave

ST1 Earth ground screw for input power

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2.0 Datalogger-4200 Product Description and Specifications

The Datalogger-4200 is a surface interface for FSK downhole gauges. Protection from the environment is provided by a NEMA enclosure. Remote control and data collection communication is via Modbus, RS-232, and RS-485. Data is also recorded internally and can be copied to a USB flash drive for external analysis. Device control is provided to allow Alarm signaling using two high-current, dry-contact relays. External devices may be monitored and controlled using one of the three analog inputs and two analog outputs. USB is provided as an additional interface for data collection and downhole monitoring. The Datalogger-4200 contains: one FSK downhole gauge interface card, an RTU, and a color touch-screen interface.

Table 2 - Product Specifications

Operating Temperature Max +65ºC

Operating Temperature Min -20ºC

DC Operating Voltage +12VDC to +28VDC

AC Operating Voltage 90VAC to 240VAC 50 Hz – 60 Hz

Operating Current 300mA @ 24VDC typical

(excluding gauge current)

Status/Fault Indicators Internal LEDs for Power/Comm/Fuse status

Display 4.3-inch Color LCD, resolution 480 x 272

User Interface Touch-screen LCD

Enclosure Dimensions 13.56” x 11.43” x 5.21”

344mm x 291mm x 132mm

Analog Inputs x3 0-15VDC or 0-60mA 18-bit resolution

Analog Outputs x2 4-20mA 12-bit resolution

Alarm/Relay Outputs x2 SPDT dry contacts 5A @ 240VAC

Modbus Communication x2 RS-485 or RS-232 (Modbus slave)

one channel galvanically isolated

one channel non-isolated

Removable Data Storage FAT12, FAT16, or FAT32 formatted USB Flash drive with 512-byte sector size

USB One spare port

Ethernet Non-isolated

Front Panel Torque Specification 25 In.lbs

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3.0 Datalogger-4200 Power and Gauge Connections

Figure 1 - Power Supply Connections

To power the Datalogger-4200, connect a 90-240 VAC single-phase power source to the Line and Neutral connections on the DC power supply. The Line and Neutral terminals are located along the bottom side of the DC power supply as shown in Figure 1. An ‘Earth Ground’ screw terminal is provided on the board to the left of the DC power supply.

Figure 2 - Gauge Connection

Connect the gauge Signal and Ground wires to the ‘Gauge Sig’ connector (J15) as shown in Figure 2. Connect the Signal wire to the positive (+) terminal and the Ground wire to the negative (-) terminal.

Line (L) Neutral (N)

Ground

Gauge Input

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3.1 Peripheral Connections The Datalogger-4200 is equipped with two configurable analog outputs, two configurable discrete relay outputs and three analog inputs. The unit also has two Modbus ports; one is galvanically isolated (COM2) and the second one (COM1) is not. Both ports are capable of RS-485 or RS-232 serial Modbus communications and COM1 may also communicate via USB. See Figure 3 for connection details. Configuration of these two Modbus ports is detailed in Section Configuring Modbus Ports.

Figure 3 - Peripheral Connection Terminals

NOTE: COM1 can communicate via USB, RS-232, or RS-485. Only one of these three protocols may be used at a time. It cannot use two of them at once. The ground on this port is electrically connected to the ground system of the Datalogger 4200. COM2 can communicate via RS-232 or RS-485. COM2 cannot use RS-232 and RS-485 at the same time. The ground system of COM2 is electrically isolated from the ground system of the Datalogger 4200. Isolating the grounds between two connected systems can eliminate communication problems caused by ground loops.

Isolated Modbus connections

Non- Isolated Modbus connections

Analog Inputs

Analog Outputs

Alarm Relays (dry closures)

Analog Input Configuration Jumpers J1, J3, and J5

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3.2 Low Voltage Power Switch and Fuses A power switch (S2) allows disrupting the low voltage (+24VDC) power supply on a temporary basis during installation or maintenance. The switch is located near the fuses as shown in Figure 4. A spare fuse of the proper value is located in the fuse holder immediately above each of the fuses as shown in Figure 4.

Figure 4 - Power Switch and Fuses

3.3 Front Panel Ports The Datalogger-4200 has two USB ports on the front panel. The ‘USB DRIVE’ port is for transferring logged data to a USB flash memory device and performing system firmware updates while the ‘USB SERIAL’ port handles Modbus serial communication.

Figure 5 - Front Panel Layout

Panel PC

USB Serial Port – COM1

USB Memory Download

Power Switch

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4.0 LED Status Indicators

The chart below provides details of the LED status indicators on the board as well as their purpose.

Indicator Color Usage Purpose LED1 Red Alarm Relay #1 tripped ON=alarm

LED2 Red Alarm Relay #2 tripped ON=alarm

LED3 Green Fuse OK for Panel PC power ON=fuse good

LED4 Green Panel PC power applied ON=power on

LED5 Green Fuse OK for +5VDC power ON=fuse good

LED6 Green +5VDC power good ON=power on

LED7 Green Fuse OK for Surface Board power ON=fuse good

LED8 Green Surface Board power applied ON=power on

LED9 Green Panel PC USB Cable connected ON=USB good

LED10 Green Gauge communication activity Flash=data

LED11 Green COM2 serial port activity Flash=data

LED12 Green COM1 serial port activity Flash=data

LED13 -- Not installed --

LED14 Green Watchdog Timer activity Slow Flash=OK

LED15 Yel/Grn I2C communication activity Slow Flash=OK

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5.0 Datalogger-4200 Real Time Display

Once power and gauge connections are complete, the Datalogger is ready to power on. A splash screen appears after applying power and a status bar shows the progression of the start up process. The touch screen panel PC requires a short time to load the application and establish communication with the gauges. Once the Datalogger is running, the Gauge Readings screen appears which is similar to the one shown in Figure 6. The Gauge Readings screen displays status of the peripherals and the current gauge readings.

NOTE: To wake up the Panel PC from sleep mode press anywhere on the screen.

5.1 Gauge Readings Tab The Gauge tab displays the gauge alias, current readings, and the Modbus register address for each displayed parameter. Gauge parameters include gauge intake pressure, gauge intake temperature, gauge vibration (if equipped), gauge discharge pressure (if equipped), and gauge discharge temperature (if equipped). The data from a particular gauge is assembled onto its own screen identified by its serial number and a sensor-type letter abbreviation arranged as a series of tabs along the top edge of the screen.

Figure 6 - Gauge Readings Screen

In the example shown in Figure 5, there are two gauges, serial #4 and serial #97125. Gauge #4 is a PCP-5500 gauge reporting intake pressure (I), discharge pressure (D) and vibration (V). Gauge #97125 is a PCP-4500 reporting discharge pressure (D) and vibration (V). Selecting the Scroll Readings check box allows the displayed data screen to periodically advance from one tab to the next. The Datalogger-4200 can communicate with up to 6 channels of data. Each channel is a gauge parameter such as pressure or vibration (temperature readings are included with each channel).

Scroll Selection

Status Tabs

Gauge Data

RegisterAddress

Configuration Menu Access

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5.2 Peripheral Status Tab The Peripherals tab shows the status of all the Datalogger I/O. It displays current readings for the analog inputs, the analog outputs, and the status of the relay alarm outputs. If a relay alarm has been tripped, it displays the time and date of the alarm in red text as shown in Figure 7.

Figure 7 - Peripherals Status Screen

NOTE: Each tab is displayed for five seconds before advancing to the next tab. Clearing the ‘Scroll Readings’ checkbox maintains the display on the current tab for up to sixty seconds. The display then returns to advancing to the following tabs at five-second intervals.

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6.0 Accessing Datalogger-4200 Setup/Help Menus

To access the ‘Setup/Help’ menu click the ‘Menu’ button at the bottom right of the ‘Gauge Readings/Peripherals’ screen as shown in Figure 6 and Figure 7. The application protects the configuration settings by requiring entry of the correct password before allowing access to it. The factory default password is ‘ABCD’ and can be changed as described later in this section. A valid password opens the ‘Setup/Help’ menu as shown in Figure 9. The following menu items may be chosen from the ‘Setup/Help’ menu: Memory/Logging (data logging and transfer), Modbus Ports configuration, Peripherals (analog output and relay settings), view the system settings, change the FIC surface board communication settings, and view information regarding troubleshooting and customer service assistance.

Figure 8 - Menu Password for Configuration

NOTE: The factory default password to enter the Setup Menu is ‘ABCD’. This password may be changed in the ‘System Settings Menu’ by choosing ‘Menu Password’ (see Figure 43 - System Settings Menu).

Figure 9 - Setup/Help Menu

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7.0 Memory and Logging Configuration

From the ‘Setup/Help’ menu, access the ‘Memory/Logging’ setup by pressing the ‘Memory/Logging’ button. This opens the ‘Memory Options’ screen shown in Figure 10. This page allows editing the log data file name and ‘Save Rate’ which configures the interval at which gauge data is written to the Datalogger-4200 internal memory. Several items related to log file status are shown: the current log file name along with its size, the number of log files contained within internal storage, the total size consumed by those log files, and the timestamp of the last sample written to the internal memory. The Datalogger-4200 creates a new log file whenever the ‘Log Name’ changes. The previous file remains in internal memory until the user chooses to clear the logs.

Figure 10 - Memory Options Screen

7.1 Edit Log Name To edit the ‘Log Name’, press the ‘Edit’ button to the right of the current log name. This opens the ‘Enter New Log Name’ screen as shown in Figure 11. From here, key in the new log name and press ‘Save’ to create the new file. Exit back to the ‘Memory Options’ screen without saving any pending changes by pressing the ‘Cancel’ button.

Figure 11 - Enter New Log Name

NOTE: Changing ‘Save Rate’ does not affect data acquisition rates of the gauges.

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7.2 Edit ‘Log Save Rate’ Press the ‘Edit’ button next to the ‘Save Rate’ value (Figure 10) to edit the rate at which gauge data from the FSK is requested. This opens the ‘Enter New Log Save Rate’ edit screen as shown in Figure 12. This screen allows incremental changes to the rate at where the permitted logging rate ranges from 1 second to 30 minutes. Double arrows adjust time in 10-second increments and single arrows adjust time in 1-second increments. Press the ‘Save’ button to update the adjusted rate. ‘Cancel’ returns to the previous menu without saving any changes.

Figure 12 - Change Log Data Storage Rate

NOTE: The data storage capacity is dependent upon the ‘Log Save Rate’. The following chart provides a few examples of typical save rates and the time needed to reach several values of record counts. These values are based on 112 bytes per record.

Table 3 – Log Data Save Rates

Save Rate (seconds)

Records Per Day

250,000 Records

500,000 Records

1,000,000 Records

6 14,400 17.4 days 34.7 days 69.4 days

10 8,640 28.9 days 57.9 days 115.7 days

15 5,760 43.4 days 86.8 days 173.6 days

30 2,880 86.8 days 173.6 days 347.2 days

60 1,440 173.6 days 347.2 days 649.4 days

7.3 Memory Download to USB Drive To download the stored log file to a USB flash drive, press the ‘Download Logs’ button on the ‘Memory Options’ screen shown in Figure 10. This opens a prompt to insert the USB flash drive into the front panel (Figure 13), wait for the system to recognize it, and press the ‘Yes’ button when the USB flash drive is ready. The update screen shown in Figure 14 displays the progress of the data file download.

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Figure 13 - Insert USB Drive Prompt

NOTE: Typical data transfer rates when writing log data to a USB flash drive varies slightly depending on file size. The following chart details typical transfer times for a few large record count file sizes.

Table 4 – Typical USB Data Transfer Rates

Records File size (bytes)

Minutes Seconds Transfer Rate (bytes/sec)

250,000 25,208,853 1 42 247,146

500,000 50,417,533 3 21 250,833

1,000,000 100,834,893 6 42 250,833

Download status information is displayed as the download operation progresses (see Figure 14). A second screen appears after the download completes requesting if the log files are to be cleared. Press ‘YES’ to clear the internal memory or press ‘Cancel’ to return to the download status screen without clearing the internal memory. A final prompt is provided when it is safe to remove the USB flash drive.

Figure 14 - Successful USB Data Transfer

Return to the ‘Memory Options’ screen by pressing the ‘Back’ button.

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7.4 Clear Logs The ‘Memory Options’ screen provides a ‘Clear Logs’ button, as shown near the bottom of Figure 10, to clear the internally stored logs without downloading the log data. The screen shown in Figure 15 is the confirmation request to confirm the requested operation is valid. Pressing the ‘Yes’ button permanently erases the log data stored in the Datalogger-4200 internal memory. Pressing the ‘Cancel’ button returns to the ‘Memory Options’ screen without erasing the internal log file data.

Figure 15 - Delete On-Board Log Data Confirmation

NOTE: The Datalogger-4200 does not provide for erasing any files other than log data files from a USB flash drive. This must be done on a standard desktop or laptop computer.

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8.0 Configuring Modbus Ports

The Datalogger-4200 has two Modbus slave ports that can be configured from the ‘Modbus Ports’ option in the ‘Setup/Help’ menu. Press the ‘Modbus Ports’ Button and select the port (COM1 or COM2) by pressing on the port name as shown in Figure 16.

Figure 16 - Select Modbus Port Configuration

After selecting the port to be configured, the ‘Modbus Slave Port’ menu opens. From this menu, the Modbus ‘Slave ID’ and ‘Baud Rate’ for the selected port may be changed. Status information concerning the latest Modbus request is displayed along with the total number of Modbus packets processed are included on this page as shown in Figure 17.

Figure 17 - Modbus Port Configuration Menu

8.1 Edit Slave Address To edit the Modbus port ‘Slave ID’, press the ‘Edit’ button next to the ‘Slave ID’ shown in Figure 17. The valid Modbus slave ID values are in the range of 1 and 247. Use the arrow keys to increase or decrease the address to the desired value. The double arrows adjust the address by 10 and the single arrows adjust the address by 1 as shown in Figure 18. Press ‘Save’ to accept the changes or ‘Cancel’ to return to the previous screen without saving any changes.

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Figure 18 - Edit Slave ID

8.2 Select Baud Rate To edit the Modbus port baud rate, press the ‘Edit’ button next to the ‘Baud Rate’ label as shown in Figure 17. This displays the ‘Select Baud Rate’ menu. Valid baud rates are in the range of 1,200 baud to 38,400 baud (see Figure 19). An asterisk identifies the current baud rate selection. Pressing the desired baud rate value highlights the selection and pressing ‘Save’ accepts that change. Pressing ‘Cancel’ returns to the previous screen without saving any changes.

Figure 19 - Select Baud Rate

8.3 Changing the Modbus Word Order Some Modbus master devices require their data packets in a reversed word order. The Datalogger-4200 allows users to change the Modbus word order by pressing the ‘Modbus Word Order’ text on the ‘Modbus Port Selection Menu’ shown in Figure 16. The standard word order is ‘High-Low’ (Figure 20). To change the order to ‘Low-High’, press the text to highlight the selection and press ‘Save’ to accept the change. Pressing ‘Cancel’ returns to the previous screen without saving any changes. Configuring the Modbus word order applies that setting to both Modbus ports, COM1 and COM2.

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Figure 20 - Selecting Modbus Word Order

8.4 Modbus Map The following tables provide a list of Modbus registers and descriptions for the values they contain. All Modbus registers are in the 40000-49999 range of addresses. The registers in Table 5 - Configuration Registers 40000-40056 are read/write registers. Those in Table 6 - Status Modbus Registers 40200-40223 are read only, and those in Table 7 - Surface Board Modbus Registers 40500-40519 are read only as well. All of the registers contained in section Gauge Data Modbus Registers are also read-only.

Table 5 - Configuration Registers 40000-40056

Name Register Description

COM1 Settings 40000 COM1 serial port configuration

COM2 Settings 40001 COM2 serial port configuration

Reserved 40002-40049

DefaultNoGauge 40050 Default value for ‘No Gauge’

DefaultNotAvail 40051 Default value for ‘Not Avail’

DefaultDroppedOut 40052 Default value for ‘Dropped Out’

WordOrderNegHandling 40053 Modbus data word order

TemperatureConfig 40054 Temperature multiplier

PressureConfig 40055 Pressure multiplier

VibrationConfig 40056 Vibration multiplier

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Table 6 - Status Modbus Registers 40200-40223

Name Register Description SoftwareVersion 40200 Datalogger 4200 Revision

Reserved1 40201-40202

RunTime 40203 Cumulative run time high word

RunTimeB 40204 Cumulative run time low word

Reserved2 40205

DLTemperature 40206 Internal temperature

DLVoltageVcc 40207 Main supply voltage

AnalogIn1_V 40208 Analog input voltage #1

AnalogIn1_I 40209 Analog input current #1





AnalogOut1 40214 Analog output current #1

AnalogOut2 40215 Analog output current #2

Relay1Status 40216 Relay #1 status

Relay1TripTime 40217 Relay #1 trip time high word

Relay1TripTimeB 40218 Relay #1 trip time low word

Relay2Status 40219 Relay #2 status

Relay2TripTime 40220 Relay #2 trip time high word

Relay2TripTimeB 40221 Relay #2 trip time low word

SurfaceLastReadTime 40222 Last surface query high word

SurfaceLastReadTimeB 40223 Last surface query low word

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Table 7 - Surface Board Modbus Registers 40500-40519

Name Register Description Flags 40500 Datalogger 4200 Internal flags

LineCOMVolt 40501 Operating COM voltage

SigTarget 40502 Target gauge current

GlobalRate 40503 Gauge query rate

StatusGauges 40504 Gauge scanning status

TenthSec 40505 Cumulative surface board run time in tenths high word

TenthSecB 40506 Cumulative surface board run time in tenths low word

Packets 40507 Gauge packet count high word

PacketsB 40508 Gauge packet count low word

ADCLineVolt 40509 Line voltage

ADCMinLineV 40510 Minimum line voltage

ADCMaxLineV 40511 Maximum line voltage

ADCLinemA 40512 Line current in mA

ADCMinLinemA 40513 Minimum line current in mA

ADCMaxLinemA 40514 Maximum current in mA

G12ModbusAddy 40515 Active gauge addresses




ScanCountAddr 40519 FSK gauge scan address

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8.5 Gauge Data Modbus Registers # Of Regs Register FSK Address Description Units Applied

1 41001

32

Hi Byte: Gauge Type (1=Qz, 2=Cap, 3=Vibe) Lo Byte: Gauge Revision

2 41002 Serial Number (int)

1 41004

Serial Number First Two Non-Numeric Chars (I/D/V)

2 41005 Packet Count

2 41007 Error Count

1 41009

Hi Byte: Signal Current Low (mA) Lo Byte: Signal Current High (mA)

2 41010 Last Packet Time (Seconds x10)

2 41012 Pressure Pressure

2 41014 Temperature Temperature

2 41016 Vibration X Vibration

2 41018 Vibration Y Vibration

# Of Regs Register FSK Address Description Units Applied

1 41028

33



1 41031



2 41034 Error Count

1 41036







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1 41055

34



1 41058



2 41061 Error Count

1 41063








1 41082

35



1 41085



2 41088 Error Count

1 41090







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1 41109

36



1 41112



2 41115 Error Count

1 41117








1 41136

37



1 41139



2 41142 Error Count

1 41144







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1 41163

38



1 41166



2 41169 Error Count

1 41171








1 41190

39



1 41193



2 41196 Error Count

1 41198







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1 41217

40



1 41220



2 41223 Error Count

1 41225








1 41244

41



1 41247



2 41250 Error Count

1 41252







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1 41271

42



1 41274



2 41277 Error Count

1 41279








1 41298

43



1 41301



2 41304 Error Count

1 41306







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1 41325

44



1 41328



2 41331 Error Count

1 41333








1 41352

45



1 41355



2 41358 Error Count

1 41360







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1 41379

46



1 41382



2 41385 Error Count

1 41387








1 41406

47



1 41409



2 41412 Error Count

1 41414







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1 41433

48



1 41436



2 41439 Error Count

1 41441







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9.0 Configuring Datalogger-4200 Peripherals

The Datalogger-4200 has three analog input channels, two configurable analog outputs, and two configurable relay outputs. The analog input voltage range is 0VDC to +15VDC and the current loop input design range is 0-20mA. The analog inputs can tolerate overcurrents as high as 60mA without damage. Both voltage levels and current levels are recorded in the data logs for each analog input channel. Both values are logged because the system cannot determine if the current loop configuration jumpers are installed or not. The analog output channels are 4-20mA current loops that supply their own operating voltage. The analog outputs may be individually assigned to one gauge pressure value, one gauge temperature value, or one of the two gauge vibration values as its channel input stimulus. The user assigns the lower stimulus level to the 4mA output level and the higher stimulus level is assigned to the 20mA output level. The analog output current is linearly scaled between those two levels to follow the selected gauge stimulus. The relay outputs are dry closures (no voltages supplied). Each relay provides one normally open contact and one normally closed contact with a single common. Each relay alarm output may be assigned to monitor up to four separate thresholds from a combination of gauge stimulus points such as gauge pressures, gauge temperatures, and gauge vibration levels. In addition to defining the stimulus thresholds, a delay may be assigned to each relay alarm output. Assigning a delay requires that one of the stimulus values must exceed its defined threshold for longer than the delay period before the relay alarm output changes state. Press the ‘Peripherals’ button on the ‘Setup/Help’ menu shown in Figure 8 to configure the analog outputs. This opens the ‘Select Peripheral’ selection menu (Figure 21) from which to choose the output to configure.

9.1 Analog Input Configuration Each analog input channel may be individually configured as a voltage input or as a current loop input. There is one jumper assigned to each analog input channel to configure it. Installing a jumper configures the analog input as a current loop and removing a jumper configures the channel as a voltage input. Table 8 below provides details of the analog input channels and their jumpers. Refer to Figure 2 - Gauge Connection on page 7 for details on locating the analog input configuration jumpers.

Table 8 - Analog Input Configuration Jumpers

Analog Input Jumper Installed Removed

1 J1 Current Loop Voltage Input



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Figure 21 - Select Peripheral to Setup

9.2 Analog Output Configuration To configure the analog output, select channel ‘4-20mA Out #1’ or ‘4-20mA Out #2’ in the ‘Select Peripheral’ menu shown in Figure 21. This opens the ‘Analog Output Setup’ menu (Figure 22) which displays the current settings for the selected analog output.

Figure 22 - Analog Output Setup Menu

The Setup menu shows the gauge data channel that controls the output, the current setting for the 4mA level, the current setting for the 20mA level, and the resulting analog output reading. Use the ‘Edit’ buttons next to each parameter to configure those settings.

9.3 Analog Output Control Channel Configuration Select the gauge channel to control the current loop by pressing the ‘Edit’ button across from the ‘Channel’ label. This opens the window to view the active gauge channels (Figure 23). The gauge serial number, and gauge type are displayed next to its FSK gauge address.

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Figure 23 - Select Gauge Channel

Once the gauge channel is selected, choose the parameter to control the current loop. The gauge type is identified by the letter following the serial number (I=Intake pressure or temperature, D=Discharge pressure or temperature, V=Vibration X-axis or Y-axis). Example: ‘4I’ in Figure 23 uses gauge #4 intake pressure or temperature to control the analog output. The ‘Save’ button selects the gauge and opens the Gauge Sensor Selection screen shown in Figure 24. ‘Cancel’ returns to previous screen. FSK Gauge technology uses fixed register map technology for each gauge channel. This technology enables multiple gauges to be connected to a single communication line. The multiple channel register map causes multiple gauge functions to be displayed in the Sensor Selection menu for each gauge. All of the sensor types displayed on the screen may not be available from the selected gauge. Refer to the gauge serial number explanations above to determine the type of gauge being used and the sensor outputs available from each gauge.

Figure 24 - Gauge Sensor Selection

With the gauge type determined (Intake, Discharge, or Vibration), select the desired gauge sensor by highlighting the text. In the example of Figure 24 above, gauge #4 provides intake temperature to control the analog output. The current selection is identified by a trailing asterisk (*). Pressing ‘Save’ stores the highlighted selection and returns to the previous menu as shown in Figure 22. The ‘Analog Output Setup’ screen contains the selected gauge channel number, gauge serial number, and gauge sensor type in the Channel description.

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9.4 Setting the Analog Output Span Values To set the 4 mA value, press the ‘Edit’ button next to the 4 mA setting. This opens the ‘Select 4 mA Value’ menu. Use the arrow keys to increase or decrease the set point. Double arrows increment and decrement by 1 and the single arrows increment and decrement by 0.1. Once reaching the desired set point, press the ‘Save’ button to accept the changes. Press ‘Cancel’ to return to the previous screen without saving any changes.

Figure 25 - Analog Output 4 mA Threshold

To set the 20 mA value, press the ‘Edit’ button next to the 20 mA setting. Follow the steps above to set the 20 mA value. Press ‘Save’ to accept the changes or ‘Cancel’ to return to the Analog Output Setup menu without saving any changes.

Figure 26 - Analog Output 20 mA Threshold

9.5 Discrete Relay Alarm Output Configuration To configure the relay output, select channel Relay Alarm #1 or Relay Alarm #2 in the Peripheral Setup menu shown in Figure 21. This opens the Relay Alarm Setup menu (Figure 27) which displays the current status for the selected channel. The Setup menu shows the alarm trip delay status, the current state of the relay, the threshold values that trip the relay, and the current reading for each device that controls the relay. Up to 4 devices can be programmed to trip each of the alarm relays. If the relay has been tripped, it can be reset from the setup screen as well.

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Figure 27 - Relay Alarm Setup Menu

9.6 Setting the Alarm Trip Delay The Datalogger-4200 can be programmed to trigger an alarm after exceeding the alarm threshold for longer than a predefined delay depending on the Alarm Trip Delay setting. Press the ‘Edit’ button to the right of the Alarm Trip Delay label. The Alarm Trip Delay selection menu appears listing the available delay settings. The Alarm may be disabled, set to instant trip, 5 minutes delay, 15 minutes delay, 30 minutes delay, 1 hour delay, or 3 hours delay depending on the requirement. Highlight the text of the desired delay setting and the Alarm Setup menu updates with that selection.

NOTE: Once the alarm threshold value has been exceeded for longer than the delay time, the relay changes state to its alarm condition. The alarm condition must be cleared manually by entering the Setup Relay Alarm configuration screen and pressing the ‘Reset’ button for the relay of interest.

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9.7 Setting Alarm Trip Threshold Values To set the threshold values for the alarm trip point, press the ‘Edit Thresholds’ button at the bottom of the Alarm Setup screen. This opens the Threshold Channel Selection menu as shown in Figure 28. Highlight the threshold to edit and the Threshold Type screen appears.

Figure 28 - Threshold Channel Select

The Threshold Type screen configures the comparison of the selected gauge parameter to the threshold value. Up to four thresholds may be defined for the system to monitor and respond with an alarm condition upon exceeding the defined threshold. The alarm threshold comparison may also be disabled here (Figure 29). The current selection is identifier by a trailing asterisk (*). Press ‘Save’ to accept the highlighted setting or ‘Cancel’ to return to the Alarm Setup menu without saving any changes.

Figure 29 - Threshold Type

Pressing ‘Save’ advances to the Gauge Channel Selection menu (Figure 30). This screen contains a list of gauge channels that may be used in the alarm condition comparison.

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Figure 30 - Gauge Channel Selection

Once the gauge channel is selected, choose the gauge sensor to control the Alarm Output.

NOTE: The gauge type is indentified by the letter following the serial number (I=Intake pressure or temperature, D=Discharge pressure or temperature, V=Vibration X-axis, or Y-axis). Example: ‘4I’.

After the gauge channel and sensor are selected, the next screen allows adjusting the threshold level at which the alarm trips. It is adjusted using the arrow keys, double arrows are major adjustments and single arrows are minor adjustments. Press ‘Save’ to store the setting or ‘Cancel’ to return to the Alarm Setup menu without saving any changes to the Alarm Relay threshold configuration.

Figure 31 - Gauge Sensor Selection

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10.0 FIC Setup Screens

The FIC setup button displays a series of tabs to configure the FSK Surface Board Interface Controller. This controller board handles communication between the surface equipment and the attached downhole gauges. The FSK board is designed to run at the optimum communication settings by running self-diagnostic checks of the communication voltage and current levels. When the FSK board powers up, it scans the gauge input line and automatically detects the connected gauges.

NOTE: When connecting multiple gauges to the Datalogger, each gauge must be configured and addressed individually. Addressing the gauges individually prevents duplicate gauge addresses from causing FSK data collisions on the communication line.

Gauges are addressed from 32 to 48 and the address can be configured through the Datalogger-4200 panel PC. From the factory FSK address 32 is set for Pressure/ Temperature (PCP-4000), addresses 32 and 33 for Pressure/Temperature and Vibration (PCP-4500/QTIEG-4000) and addresses 32, 33, and 34 for Intake Pressure/ Temperature, Vibration and Discharge Pressure/Temperature (PCP-5500) each addressed gauge sensor or ‘channel’ contains either a pressure sensor or a vibration sensor.

10.1 Status Tab To view the FIC surface board communication status or the status of the gauges access the FIC Setup menu through the Setup/Help menu as described in section Accessing Datalogger-4200 Setup/Help Menus. Press the ‘FIC Setup’ button to open the FIC Setup Status screen (See Figure 32).

Figure 32 - FIC Setup Status Screen

The Status tab in the FIC Setup menu shows the current state of the surface board. It displays the number of gauge channels detected, the firmware version for the FIC surface board and the run time since the last power cycle. The Status tab also shows the current line and communication voltage levels, the minimum, average and maximum gauge communication current and the total number of data packets received.

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10.2 Gauge Info Tab The Gauge Info tab shows information about the gauges. The gauge serial number, FSK address, gauge type (capacitive transducer, quartz transducer, or vibration), gauge revision number, number of data packets and the number of data packet errors are displayed on the Gauge Info tab as shown in Figure 33.

Figure 33 - Gauge Info Tab

10.3 Configure Tab The Configure tab (shown in Figure 34) is where the FIC surface board communication settings and board control functions are located. The FIC board settings are shown on the left in the Setting column, the current setting/reading is displayed in the ‘Value’ column and the ‘Notes’ column describes the function of the setting.

10.4 Save and Clear Gauge Addresses The Configure tab contains a ‘Save Gauges’ button that allows the FIC to scan through all gauge addresses to learn the addresses of the connected FSK gauges. The ‘Save Gauges’ button stores the addresses of the gauges attached to the FIC board to prevent address shifts in the event of a power failure or gauge drop out. It is recommended to save the gauges any time the Datalogger-4200 gauge configuration changes. To save the gauges, press the ‘Save Gauges’ button, once the gauges are saved, the button changes to ‘Clear Gauges’. Pressing the ‘Clear Gauges’ button erases the gauge addresses stored in the FIC board. This causes the FIC board to cycle through all gauge addresses during its initialization process to search for all attached gauges.

NOTE: Saved gauges must be cleared when adding or changing gauges on the Datalogger-4200. The text for the ‘Save Gauges’ button changes to ‘Clear Gauges’ whenever the gauge addresses have been saved in the FIC board.

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Figure 34 - FIC Board Configuration Tab

10.5 Edit Settings in Configure Menu To edit the settings of the FIC surface board, press the ‘Edit Settings’ button on the Configure tab. This opens the Setting Selection menu. Select the FIC surface board parameter to change from the Selection menu shown in Figure 35.

Figure 35 - Selecting FIC Parameter to Edit

10.6 Auto Volt The Datalogger-4200 employs the FIC surface controller to handle all downhole gauge communication. The FSK surface controller is configured from the factory to use ‘Auto Volt’ detection. ‘Auto Volt’ continuously analyzes gauge communication and automatically determines the levels to set the Target Signal as well as the Line and Com voltages for optimum gauge performance. To disable the Auto Volt feature, press ‘AutoVolt’ in the selection menu to highlight it. The ‘Select Autovolt Setting’ menu opens (Figure 36). Select ‘Auto Volt Disabled’ by pressing and highlighting the text. Press ‘Save’ to accept the changes or press ‘Cancel’ to return to the ‘FIC Setup’ menu. The FIC surface controller resets when the ‘Auto Volt’ setting changes. A message window opens to indicate that the ‘changes will take a moment to take effect’. Press ‘Close’ to return to the ‘FIC Setup’ menu.

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NOTE: Disabling AutoVolt requires the user to individually manage the Target Signal, Line Voltage, and COM Voltage settings.

Figure 36 - Auto Volt Setting

10.7 Target Signal The Target Signal setting (Figure 37) represents the target signal level to maintain from the gauges when Auto Volt is switched ON. Set the Target Signal to ! the desired voltage at the tool. For example, a Target Signal of 9mA corresponds to a target of 18v at the tool.

Figure 37 - Setting Target Signal Level

10.8 Line Voltage If Auto Volt is OFF, Line and COM Voltage are left at their initial settings. Increasing the Line Voltage (Figure 38) can improve gauge communication problems by raising the operating voltage of the gauge downhole.

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Figure 38 - Setting Line Voltage

10.9 COM Voltage Changing the COM voltage is always recommended when changing the Line voltage. The COM voltage (Figure 39) is the level at which the gauge communicates with the surface controller. A general rule is to set the COM voltage to " of the Line voltage (for example, if Line voltage is set to 20, then set COM voltage to 5). To change the Target Signal, Line Voltage or COM Voltage use the arrow keys to increase or decrease the setting. Press ‘Save’ to accept changes or ‘Cancel’ to return to the FIC Setup menu.

Figure 39 - Setting COM Voltage

10.10 Changing the Gauge FSK Address The Change Gauge FSK Address option is available in the ‘Configure’ tab. The communication protocol for FSK allows multiple gauges to communicate using a single conductor. To achieve this, each gauge sensor is assigned a Modbus address. Connect the gauges to the surface controller and apply power. Each sensor should reply to the surface board when its address is detected.

NOTE: When connecting multiple gauges to a single Datalogger-4200, care should be taken to prevent installing gauges with identical FSK addresses. Section 1.0 on page 5 contains the Gauge Configuration Procedure to configure multiple gauges.

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The PCP-5500, for example, has 3 sensors; Intake pressure/ temperature, Discharge pressure/ temperature, and Vibration X, Y, temperature. When the surface controller detects the gauges, it shows that 3 gauges have been found and there are 3 FSK addresses. One screen of real-time data is shown for each gauge and the display periodically rotates between each screen of gauge data and a system status screen. The PCP-4000/ QTEIG gauge has 1 sensor so it has one Modbus address. In some applications, the Modbus address of the gauge sensors may need to be changed. To change the FSK address, verify that the tool temp is below 80C (176F) and connect the gauge to the Datalogger-4200. Power the system and verify tool communication on the Status screen. Enter the ‘Setup/Help Menu’ and choose ‘FIC Setup’. Select the ‘Configure’ tab and press the ‘Edit Settings’ tab at the bottom of the screen. Press the text ‘Change Gauge FSK Address’. This opens the warning screen (Figure 40) to verify the gauge is not downhole or above 80C. Press ‘Yes’ to continue with the FSK Address change. Press ‘Cancel’ to return to the FIC Status menu.

WARNING: DO NOT ATTEMPT TO CHANGE GAUGE MODBUS ADDRESS WHILE THE GAUGE IS DOWN HOLE OR AT TEMPERATURES

ABOVE 80C (176F) PERMANENT DAMAGE CAN OCCUR REQUIRING TOOL RETRIEVAL FOR REPAIR.

Press the text to highlight gauge serial number/parameter to be modified (Figure 41) and press ‘Save’ to continue. Pressing ‘Cancel’ returns to the FIC Setup menu. The screen shows the available FSK addresses. Highlight and select the new address by choosing the text of the new address. Press ‘Save’ to store the new FSK address. This takes a few minutes to write the address to the gauge and update the FIC surface board. Refer to section 10.4 above for information about updating the ‘Saved Gauges’ feature. The system does not permit an invalid address number nor does it allow an address to be used by more than one tool.

Figure 40 - FSK Address Change Warning

Press ‘Close’ to return to the FIC setup menu and press the ‘Gauge Info’ tab to verify the change has been successfully written to the gauge.

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Figure 41 - Gauge Channel Selection

10.11 Sensor Names Tab The Sensor Names tab allows the gauge to be given an alias for well identification. The alias is displayed in the header of the data log file along with the gauge serial number. To add an alias press the ‘Edit Names’ button at the bottom of the screen as shown in Figure 42. This opens the selection menu as shown in Figure 41. Select the gauge serial number/ sensor by pressing on the text and highlighting the selection. Press the ‘Save’ button to continue or ‘Cancel’ to return to the FIC Setup menu. Select the gauge sensor type (pressure, temperature or vibration X, Y) and press ‘Save’ to continue. Use the onscreen keyboard to enter the 8-digit alias and press ‘Save’ to store the gauge alias. The gauge alias is shown in the Sensor Names screen across from the corresponding gauge serial number in the column of the selected sensor type.

Figure 42 - Select Gauge Alias

To modify an existing alias, press the ‘Edit Names’ button, select the gauge serial number and gauge type. The alias appears in the keyboard text area. Use the backspace button to clear the existing text and press ‘Save’ once the changes have been made. Pressing the ‘Cancel’ button returns to the FIC Setup menu without saving any pending changes.

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11.0 Datalogger-4200 General System Settings

To set up the Datalogger-4200 press the ‘System’ button on the Setup/Help screen. From this menu the system units, time and date and password can be programmed. The ‘Settings’ menu also allows for options such as USB firmware updates and to restore the Factory Settings. See Figure 43 for details on the ‘System Settings’ menu.

Figure 43 - System Settings Menu

11.1 Updating Units and Time/Date Press ‘Units & Time’ to open the menu. From the Units & Time menu (Figure 44) you can change the pressure units, precision for the pressure value display, temperature units and precision for the temperature value display.

Figure 44 - Units and Time Menu

Choosing the ‘EDIT’ button next to ‘Pressure Units’ displays a list of the available pressure units that the Datalogger-4200 can report as in Figure 45. The entire list of available pressure units follows: PSIA, PSIG, kPaA, kPaG, MPaA, MPaG, Atm, Bars, kGcm2, ftH2O, inH2O, cmH2O, mH2O, mmHg/torr, inHg Use the scroll bar on the right side of the screen to display the remaining units. Select the desired pressure unit and press ‘Save’ to accept the changes or ‘Cancel’ to return to the Units and Time menu.

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Figure 45 - Select Pressure Units

The precision may be changed for the displayed pressure and temperature. Press the ‘EDIT’ button next to the precision parameter to change. Modify the precision by pressing the arrow keys. Accept the change by pressing the ‘SAVE’ button or return to the previous menu without saving any changes by pressing the ‘CANCEL’ button. Whenever the date or time is changed, the Datalogger-4200 restarts to save the new time and date to the touch-panel PC. Use the arrow keys to select the month, date, year and time.

11.2 Changing the Datalogger-4200 Menu Access Password To change the password for the Datalogger-4200, press and highlight ‘Menu Password’ from the ‘System Settings’ menu. This opens the Password Menu where the password can be changed. Press the ‘Edit’ button next to the password and enter the current password. The default password is ABCD. Press ‘Save’, enter the new password, and press ‘Save’. Reenter the new password to confirm the new password and complete the update. The Settings menu remains available for changes until the authorization expires. Once the password authorization period expires, the password must be entered to return to the settings menu. Pressing ‘Deauthorize Now’ locks out the ‘System Settings’ menu immediately.

11.3 Firmware update The system provides a feature to update the Datalogger-4200 firmware via USB. A new executable is copied to a USB flash drive which is inserted into the ‘USB DRIVE’ port on the front panel.

NOTE: The Datalogger-4200 configuration files, Constants.XML and Settings.XML, can be updated with the same operation as the firmware update. This method can be used to configure several Datalogger-4200 units with an identical base configuration and reduce the number of settings that must be changed manually.

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Choose ‘Firmware Update’ from the ‘System Settings’ menu screen shown in Figure 43. Press ‘Yes’ to confirm the firmware update or press ‘Cancel’ to return to the previous menu. Upon a successful firmware update, the system reboots automatically with the new firmware running.

11.4 Restore Default Settings To restore the configuration to the initial default settings choose ‘Restore Default Settings’ from the ‘System Settings Menu’ (Figure 43) and press OK when the confirmation window appears. All previous system configuration settings are lost when pressing the OK button to confirm the operation. The system then reboots to complete the default settings restoration.

NOTE: All previous configuration settings are not recoverable once this operation completes. The entire system configuration is reset to factory default settings.

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12.0 Troubleshooting

This section will be updated with additional troubleshooting guidance in the future. The ‘Troubleshooting’ menu displays the current firmware versions for the Datalogger application and for the FIC surface board as shown in Figure 46.

Figure 46 - Troubleshooting Menu

Press the ‘Contact Us’ button to display contact information for Sercel-GRC (Figure 47).

Figure 47 - Contact Information Screen

Sercel-GRC Corp.

6540 East Apache

Tulsa, OK 74115-1570 USA

Telephone: +1.918.834.9600

Fax: +1.918.838.8846

Email: [email protected]

www.Sercel-GRC.com

Printed in the USA. © Sercel-GRC Corp.

Sercel-GRC Corp. is a worldwide leader in downhole data

acquisition and the leader in proprietary technology for

measuring, recording and delivering reliable and accurate

well data with extremely high resolutions.

Sercel-GRC provides gauges and surface readout tools

for permanent, memory, mechanical and artificial lift

applications and is the manufacturer of the Amerada®

mechanical gauge used for over 80 years in the oil and

gas industry.

For more information on this product or any of the qual-

ity monitoring and data acqusition solutions Sercel-GRC

offers, contact us.

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