1 GENERAL INFORMATION,SAFETY AND TOOLS

HOW TO USE THIS MANUAL 1-2BOATING SAFETY 1-4BOATING EQUIPMENT (NOT REQUIREDBUT RECOMMENDED) 1-10SAFETY IN SERVICE 1-12TROUBLESHOOTING 1-13SHOP EQUIPMENT 1-16TOOLS 1-18FASTENERS, MEASUREMENT, AND CONVERSIONS 1-26SPECIFICATIONS 1-27

2 MAINTENANCE & TUNE-UPGENERAL INFORMATION 2-2LUBRICATION SERVICE 2-4ENGINE MAINTENANCE 2-10BOAT MAINTENANCE 2-23TUNE-UP 2-26TIMING AND SYNCHRONIZATION 2-35STORAGE (WHAT TO DO BEFORE & AFTER) 2-38CLEARING A SUBMERGED MOTOR 2-41SPECIFICATIONS 2-42

UNDERSTANDING AND TROUBLESHOOTINGELECTRICAL SYSTEMS 4-2IGNITION SYSTEMS 4-8TYPE I - CAPACITOR DISCHARGE (CD)FLYWHEEL MAGNETO SYSTEMS 4-12TYPE II - CAPACITOR DISCHARGE (CD)FLYWHEEL MAGNETO SYSTEMS 4-22TYPE III - CAPACITOR DISCHARGE IGNITION SYSTEMS 4-30CHARGING SYSTEM 4-45STARTING SYSTEM 4-51SPECIFICATIONS 4-62WIRING DIAGRAMS 4-62

CONTENTS

FUEL SYSTEM BASICS 3-2FUEL TANK & LINES 3-4PRIMER CHOKE SYSTEM (MANUAL & ELECTRIC) 3-30FUEL HOSE ROUTING DIAGRAMS 3-35SPECIFICATIONS 3-36

4IGNITION & ELECTRICAL SYSTEMS

3FUEL SYSTEM

CONTENTS

TRIM/TILT SYSTEMS 8-2 TRIM & TILT

MASTER INDEX 9-23 MASTER INDEX

8

POWERHEAD DISASSEMBLY 6-4POWERHEAD ASSEMBLY 6-20POWERHEAD BREAK-IN 6-26EXPLODED VIEWS 6-27SPECIFICATIONS 6-29

POWERHEAD

6GEARCASE BASICS 7-2LOWER UNIT - ELECTRIC SHIFT 7-7LOWER UNIT - MECHANICAL SHIFT & HYDRAULIC ASSIST 7-22LOWER UNIT - MECHANICAL SHIFT & SLIDING CLUTCH DOG 7-34JET DRIVE 7-45SPECIFICATIONS 7-57

LOWER UNIT

7

SINGLE LEVER HYDRO-ELECTRIC REMOTECONTROL SHIFT BOX 9-2CONTROL UNIT - SINGLE LEVER HYDRO-ELECTRIC 9-3SINGLE LEVER REMOTE CONTROL SHIFT BOX 9-6LATE-MODEL MECHANICAL SHIFT REMOTE CONTROLS 9-11CONTROL CABLES 9-22

HAND REWIND STARTERS

9

VARIABLE RATIO OILING (VRO & VRO2) SYSTEM 5-2COOLING SYSTEM 5-13

COOLING SYSTEMS

5