Fuel Injector Tester & Cleaner

Operational Manual Model No. New Gen 2010

JETAGE GARAGE EQUIPMENTSHead Office: B-74, IInd Floor, Phase – II Naraina Industrial Area, New Delhi – 110028 (INDIA)

Telephone: +91-11-25897389, 25897528 Fax: +91-11-25897485 Mobile: +91-9810292921, 9212743900

Email: jetagemail@bol.net.in Service Email:jetagefactory@gmail.com Website: www.jetageworld.com Service Helpline No: +91-1125844166, 9212743920, 9212743903

Brief Description

1. Fasten bolt 2. Fuel distributor 3. Top feed bonder 4. Measuring cylinder 5. Return port for non-disassemble 6. Power switch 7. Panel (LED Screen)8. Pressure adjust knob 9. Releasing knob

10.Injector frame

11.High pressure fluid inlet 12.High pressure hose connector 13.Power plug 14.Driving Cable connector 15.Ultrasonic trough

Operation Preparation

1. Pour two bottle test fluid through measuring cylinder (See following figure):

Notice :

A. Turn off the power switch. To Model I, please put the Releasing Knob at “releasing” status. B. Check the fluid level, it should be 2/3 of the level gauge. (see following figure)

2. Put injector bracket into the ultrasonic trough. Pour proper quantity cleaning fluid into the ultrasonic trough. (the fluid level should just cover the whole of the frame)

Caution : Do not mix test fluid with cleaning fluid, otherwise, it will cause the damage to the pump.

3. Prepare the injector to be tested and cleaned. Remove the injector from the car, dismantle the dust proof mat and “0” ring If there is damage on the “0” ring, please replace it before test to avoid leakage. Clean out side of injector carefully by gasoline or cleaning fluid, dry it, and mount the “0” ring back.

4. Connect the power cable of the machine

Notice : please use AC220V50Hz power with ground line.

Caution : Make sure there is not fire or spark source.

Ultrasonic Cleaning

Put the injector into the whole of the injector bracket in the ultrasonic trough, and connect the driving cable to the injector. Press Left or Right Arrow key to select “Ultrasonic Cleaning” from panel, then press “RUN” key (default cleaning time is 10minutes, if you need to change the cleaning time, please reset it before cleaning, you may press Left or Right Arrow key set up working time)

After the cleaning is completed, it will stop automatically. Take the injector out of the ultrasonic groove and dry it.

Caution: Please do not turn on the ultrasonic trough when there is not clean fluid in the trough, otherwise the machine will be damaged

Reverse Flushing

1) Pour about 1900ML test fluid into the machine through measuring cylinder.2) Install the injector

a) Screw the reverse flushing bonder (up) on the fuel distributor. b) Put reverse flushing “0” ring n the injector, and install injector by reverse direction.c) Put the reveres flushing bonder (down) on the injector frame. d) Fasten the injector on the machine (see Fig. above).

3) Reverse flusha) Connect black hose (outlet) to inlet port of the fuel distributor, and then connect the driving cable

to the machine.b) Press Left or Right arrow key to select Reverse Flushing. c) Press RUN key (default test time is 1 minute). d) Turn Pressure Adjusting Knob until the pressure is 0.25-3MPa.e) When the working time is over, the machine will stop. f) Release the fluid into the pump after test is completed.

Mount top-feed Injector

a) Install the top feed bonder to fuel distributor, if there is still whole on the distributor, block it with the plugs.

b) Put some grease on the “0” ring of ht injector, and install it into the bonder of the fuel distributor. c) Put the fuel distributor and injector on the machine and fasten it by fasten bolt.

(For some special injector, it need to use lengthen bolt and washer to fasten it.) d) Connect the fluid hose to get ready to test.

Function Introduction Of The Machine

Ultrasonic cleaning

To clean the dirt, carbide and sediment inside and outside of the injector

Shift speed test (Annotation : to Model II, the rpm can change continuously, Model I just can test at three immovable speed. 750rpm, 4500rpm and 7500rpm)

To simulate the different rpm condition and test the injection situation of the injector, includes atomization, injecting volume etc.

Accelerating test

Test the working status and the injecting volume of the injector during accelerating condition.

Leakage test

To check if there is leakage when the system pressure is 0 . 3Mpa.

Measuring injecting volume

To measure the injector volume of certain injecting time ( 0-9900 time )

Reverse flush

To flush the injector by reverse direction

Non –dismantle cleaning ( this function and the accessories is optional )

To flush the injector car (need not remove injector from the engine)

Unit information

The information of machine

Annotation : if there is change to model or function, it is subject to the indication of the machine

itself.

Operation Instruction for the panel

After installing injector, connecting the hose and cable, get the test or cleaning fluid ready, you may clean or test the injector. Following id the instruction of panel operation:

1. Press “left” or “right” key to select function item : 2. Press “up” or “down” key to adjust value to be set up. 3. Press “start” or “stop” key to start or stop 4. During the test , you may change the pulse by pressing “up” or “down” key : 5. During the test , you may change the system pressure by Pressure Adjusting Knob.

Notice : please adjust the system pressure between2.5-3kg when you perform test

Maintenance

1. Pour test fluid Please see chapter Operation, “Preparation” step 1.

2. Replace test fluid When test fluid has been used for a long time, it become dirty. It should be replaced. Please drain the used fluid by loosing the drain screw at the bottom of the machine, new test fluid.

3. Replace the fuse There is a fuse on the CPU board, if it is melt, please replace it with the spare one.

Notice : When turn on the machine, if there is no display, please check power , the

connection and the fuse situation

Specifications

Speed range : 0 ~ 7500rpmInjecting time : 0 ~ 9900 time Pulse : 0 ~ 20. 0 ms Time duration : 0 ~ 10 minute System pressure : 0 ~ 0. 5 MpaCapacity of test fluid tank : 2000 mlUltrasonic power : 60 WUltrasonic frequency : 40 KHZ± 0. 5 KHZMeasuring cylinder Accuracy :

140 ml

Measuring cylinder Accuracy :

0. 2 ml

Dimension : 380 X 485 X 470mmWeight : 30 Kg

Warranty

Thank you for choosing this product. Following service and warranty apply:

1. This product is warranted to be free from defects for a period of one year from date of purchase. 2. For the repairs out of warranty period, we only charge the cost of parts. 3. For updating the unit, e only charge the cost of parts. 4. If your unit needs repair or replacement parts, contact your local distributor or out company. We

will serve you ASAP. 5. To validate your warranty, please complete the warranty card attached to your unit, and return it.

We will keep your record, and serve you. 6. Followings do not apply to our warranty : 1) The broken of measuring cylinder, actuation cable, couples and adaptors, pressure meter. 2) The consumption: test fluid, cleaning fluid, Non-dismantle cleaning fluid. 3) The broken of the ultrasonic system caused by turning on the ultrasonic trough when there is not

cleaning fluid in it. 4) Pump broken caused by not changing test fluid for long time. 5) Pump broken caused by using test fluid that is not approved by our company. 6) Pump broken caused by wrong using of the test fluid or cleaning fluid. 7) Broken caused by incorrect operation.

Packing List

Name Quantity Picture

Main unit 1pcs

Drive Wire 1set

Fuel distributor 1pcs

Boner andAccessories box 1pcs

Test fluid 2 bottle

Cleaning fluid 1 bottle

Manual 1pcs

Bonders and accessories

Name Quantity Picture

Top-feed bonder 6pcs

Block plug 5pcs

Reverse flush bonder (up) 6pcs

Reverse flush bonder (down) 6pcs

Convert lead 1set

Injector bracket 1pcs

Water extracting ball 1pcs

Lengthen bolt 2pcs

Pillow plate 1pcs

Fuse 2pcs

“0” ring 1set

Fasten bolt 2pcs