CNC VERTICAL LATHE & TURNING CENTERK-SERIES Ver.1 Printed in Korea 04.2014

Head office and Factory

#1054 Gang-ri, Jangma-myeon, Changnyeong-gun, Gyeongnam, Korea, 635-871

Tel : +82-55-536-3056~8 Fax : +82-55-536-3059

China office

Rm802, No.3 Building, Lane90, Jiuxingong Rd, Songjiang District, Shanghai, 201615

Tel/Fax : +86-21-3770-1770

Germany office

Niebergallweg 30 65824 Schwalbach/a.Ts Germany

Tel : +49-6196-533-964

www.kdm-korea.co.kr

K Series 32

Vertical Lathe

K10, K12, K16

Vertical Turning Center

K10M, K12M, K16M

K12

" Global Leader of CNC Vertical lathe and turning center for the optimal solutions"

- K series is a cost-effective model to achieve high turning capability

- K series (M) type has a live spindle that performs drilling and

tapping and boring operations as well as turning.

Two(2) door system

▣ High accuracy

- Minimise a stick slip with a box type guide way used on the X-Axis

- Ram travel (Z-axis) is guided by heavy duty box way.

- High accurate table index by C-axis gear box.

▣ High efficiency

- All main components are made by high quality cast iron.

- Heavy duty machining and high accuracy with a symmetical rib and rigid cast iron.

▣ Features

- Easy to maintenance with a unit of hydraulic, lubrication and cooler.

- Improve a chip removal with a slant of chip pan.

- Two(2) door system is designed to increase work efficiency and working time.

- Compact size with an integral ATC saves a floor space.

- Satisfy a variety of customers needs with various milling through optional

tool prove, angle attachment and universal attachment.

K Series CNC VERTICAL LATHE &TURNING CENTER Major Capabilities

K Series 54

� Rigid COLUMN structure

� SADDLE / ATC structure

Symmetrical rib and rigid cast iron components of K-series assures high rigidity and accuracy of the machine.

� Minimise a stick slip with a box type guide way.

� Compact size with an integral ATC saves a floor space.

� Easy to maintenance with a unit of hydraulic, lubrication and cooler.

� Table torque & power diagram

� Milling spindle torque & power diagram

Column 3D

12289

9964

3072

2491

14000

K10 TORQUE DIAGRAM (a30/6000i)

35

40

K10 POWER DIAGRAM(a30/6000i)

6000

8000

10000

12000

15

20

25

30

35

0

2000

4000

0 50 100 150 200 250 300 350 400 450

TABLE SPEED (rpm)LOW 37kW LOW 30kW HIGH 37kW HIGH 30kW

0

5

10

0 50 100 150 200 250 300 350 400 450

TABLE SPEED (rpm)LOW 37kW LOW 30kW HIGH 37kW HIGH 30kW

POW

ER(kW

)

TORQ

UE (N

.m)

20366

16513

5091

4128

POW

ER(kW

)

TORQ

UE (N

.m) 25000

K12 TORQUE DIAGRAM (a30/6000i)

35

40

K12 POWER DIAGRAM(a30/6000i)

10000

15000

20000

15

20

25

30

0

5000

0 50 100 150 200 250 300 350

TABLE SPEED (rpm)LOW 37kW LOW 30kW HIGH 37kW HIGH 30kW

0

5

10

0 50 100 150 200 250 300 350

TABLE SPEED (rpm)LOW 37kW LOW 30kW HIGH 37kW HIGH 30kW

24439

19815

6109

4953

POW

ER(kW

)

TORQ

UE (N

.m)

K16 TORQUE DIAGRAM (a30/6000i) K16 POWER DIAGRAM(a30/6000i)30000

35

40

10000

15000

20000

25000

15

20

25

30

0

5000

0 50 100 150 200 250

TABLE SPEED (rpm)LOW 37kW LOW 30kW HIGH 37kW HIGH 30kW

0

5

10

0 50 100 150 200 250

TABLE SPEED (rpm)LOW 37kW LOW 30kW HIGH 37kW HIGH 30kW

294

238

1177

954

294

238

TORQ

UE (N

.m)

TORQ

UE (N

.m)

MILLING TORQUE DIAGRAM MILLING TORQUE DIAGRAM(2-Speed)

1200

1400

400

600

800

1000

0

200

0 250 500 750 1000 1250 1500 1750 2000

TABLE SPEED (rpm)

LOW 18.5kW LOW 15kW HIGH 18.5kW HIGH 15kW

350

150

200

250

300

0

50

100

0 250 500 750 1000 1250 1500 1750 2000

TABLE SPEED (rpm)18.5kW 15kW

� Integrated ATC � Box Type Guide Way � Unit Ass'y

K Series CNC VERTICAL LATHE &TURNING CENTER Major Capabilities

K Series 76

� Machining Range � Table construction

A B C D E F G H I J K

K10 1200 700 710 980 320 220 50 160 300 980 1120

K12 1600 900 910 1080 320 220 50 160 300 1180 1320

K16 2000 1000 1010 1180 320 220 50 160 300 1480 1620

▒ K 12

1631

47

3722

1631

47

3722

45°

45°

140

20115x26=39026

1250

Ø

45°

45°

22x26=572 201

26

140

22.5°

22.5°

22.5°

1600

Ø

140

Ø2000

Ø2500

61

2846

4120

61

2846

4120

15x40=600 350

22.5°

22.5°

22.5°

140

35022x40=880

1631

47

3722

1631

47

3722

45°

45°

140

20115x26=39026

1250

Ø

45°

45°

22x26=572 201

26

140

22.5°

22.5°

22.5°

1600

Ø

140

Ø2000

Ø2500

61

2846

4120

61

2846

4120

15x40=600 350

22.5°

22.5°

22.5°

140

35022x40=880

Chucking Range

� Floor Space Unit : mm

Unit : mm Unit : mm

� Max. Tool Size Unit : mm

Machining Range

Minimum Boring

Ø1000

45°

45°

20126X10=260

26

37

▒ K 10

Max. Turning Dia.

Z-A

xis

St.

Max

. Tur

ning

Hei

ght

Max

. M

illin

g H

eight

▒ K 16

K Series CNC VERTICAL LATHE &TURNING CENTER Major Capabilities

� Tool Clamping Mechanism

K Series 98

� Turning tool holder Unit : mm

#04 Boring Bar Holder #05 Boring Bar #06 Holder Base Body

� Tool System Unit : mm

BT 50 TYPE

■ Standard Accessories

Automatic Tool Changer (ATC)

[K10, K12, K16]■Vertical Turning Center ▶Turning Tool Ports : 6 Ports

▶Milling Tool Ports : 6 Ports

■Vertical Lathe ▶Turning Tool Ports : 12 Ports

Chip Conveyor

■ Optional Accessories

Scale(X,Z-axes) Coolant Throu. Spindle Automatic Workpiece Measurement

Automatic Tool Measurement Hydraulic chuck90°Angle Attachment

Manual 4T-JawSplash GuardOil Cooler

[K10, K12, K16]■

■

#02 Tool Holder #03 Morse Taper Holder#01 Standard Tool Holder

DOUBLE KEY TYPE

K Series CNC VERTICAL LATHE &TURNING CENTER Accessories and Cutting Sample

K Series 1110

■ CNC Control (Fanuc 0i-TD) ■ Specifications* : LATHE only, ☆ : TURNING CENTER only

ItemsCNC Vertical Turning Center CNC Vertical Lathe

K10M K12M K16M K10 K12 K16

Capacity

Max. swing mm 1,200 1,600 2,000 1,200 1,600 2,000

Max. turning diameter mm 1,200 1,600 2,000 1,200 1,600 2,000

Max. turning height mm 700 900 1,000 700 900 1,000

Max. turning weight kg 4,000 6,000 10,000 4,000 6,000 10,000

Table

Table diameter mm 1,000 1,250 1,600 1,000 1,250 1,600

Range of table speed rpm 1~500 1~350 1~250 1~500 1~350 1~250

Number of table speed steps AUTO-2 AUTO-2 AUTO-2 AUTO-2 AUTO-2 AUTO-2

C-axisTable speed for indexing rpm 3 3 2 - - -

Min. table indexing degree deg 0.001 0.001 0.001 - - -

W-axis Crossrail Moving steps Option Option Option Option Option Option

Ram

Ram size mm 220×220 220×220 220×220 220×220 220×220 220×220

Spindle taper - ISO 7/24 No.5 ISO 7/24 No.5 ISO 7/24 No.5 - - -

Milling spindle speed rpm 1~2,000 1~2,000 1~2,000 - - -

Travel/Feed

Horizontal travel of ram head(X-axis) mm -200~1,300 -200~1,500 -200~1,700 -200~1,300 -200~1,500 -200~1,700

Vertical travel of ram head(Z-axis) mm 700 900 1,000 700 900 1,000

Rapid traverse ram head(X-axis) mm/min 10,000 10,000 10,000 10,000 10,000 10,000

Rapid traverse ram head(Z-axis) mm/min 10,000 10,000 10,000 10,000 10,000 10,000

Cutting feed rate(X-axis) mm/rev 3,000 3,000 3,000 3,000 3,000 3,000

Cutting feed rate(Z-axis) mm/rev 3,000 3,000 3,000 3,000 3,000 3,000

ATC

Type of tool shank - MAS.BT50 MAS.BT50 MAS.BT50 - - -

Number of tool set T6 + M6 T6 + M6 T6 + M6 T12 T12 T12

Max. tool weight kg 30 30 30 30 30 30

Pull stud - P50T-1 P50T-1 P50T-1 P50T-1 P50T-1 P50T-1

Motor

Table motor kw AC 30/37 AC 30/37 AC 30/37 AC 30/37 AC 30/37 AC 30/37

Milling spindle motor kw AC 11/15 AC 15/18.5 AC 15/18.5 - - -

X-axis servo motor kw AC 4.0 AC 4.0 AC 7.0 AC 4.0 AC 4.0 AC 7.0

Z-axis servo motor kw AC 4.0 AC 4.0 AC 7.0 AC 4.0 AC 4.0 AC 7.0

C-axis servo motor kw AC 4.0 AC 4.0 AC 4.0 - - -

Power Total power capacity kva 75/80 75/80 75/80 75/80 75/80 75/80

M/C

Height mm 4,600 5,000 5,200 4,600 5,000 5,200

Length (L×W) mm 3,500×3,900 4,000×4,600 5.200×5,000 3,500×3,900 4,000×4,600 5.200×5,000

Machine weight kg 15,000 20,000 32,000 14,000 18,500 30,000

CNC controller FANUC 0i-TD

※ Machine speifications and other features are subject to change without notice.

Standard Specification (표준기능)

Optional Specification (선택기능)

1. Axis control (제어축) .................................................................Max. controlled axes (최대 제어축) ............................................................................ *4, ☆5Simultaneously controlled axes (동시 제어축) ......................... 3Least input increment (최소 입력 단위) ............................. (0.001mm,deg)Fine acceleration/deceleration (파인 가감속) ...............................................................HRV control (HRV 제어) ...............................................................................................High–speed HRV control (고속 HRV 제어) ................................................................Inch/metric switching (인치, 미터 변환) ......................................................... G20/21Interlock (인터록) ..........................................................................................................Machine lock (머신록) ..................................................................................................Emergency stop (비상정지) .........................................................................................Overtravel (오버 트러블) ...............................................................................................Stored stroke check 1 (내정 행정 한계 1) ...................................................................Stroke limit check before travel (이동전 스토로크 체크) ..............................................Mirror image Each axis (미러 이미지) ..........................................................................Follow–up ..................................................................................................................Chamfering on/off ...........................................................................................M72/73

2. Operation (조작) ........................................................................Automatic operation ....................................................................................(memory)DNC operation ............................................................................................................MDI operation ..............................................................................................................Program number search (프로그램 번호 찾기) ............................................................Sequence number search (시퀸스 번호 찾기) .............................................................Sequence number comparison and stop (시퀸스 번호 비교 정지) .............................Program restart (프로그램 재개) ..................................................................................Dry run (드라이 런) .......................................................................................................Single block (싱글 블록) ...............................................................................................Jog feed (수동 연속 이송) ............................................................................................Manual handle feed (수동 핸들 이송) ...........................................................................Manual handle interrupt (수동 핸들 개입) ....................................................................Incremental feed (수동 핸들 이송 비율) ............................................... X1, X10, X100

3. Interpolation function (보간기능) ...........................................................Positioning (위치결정) ...........................................................................................G00Linear interpolation (직선보간) ..............................................................................G01Circular interpolation (원호보간) ......................................................................G02/03Polar coordinate interpolation (극좌표 보간) .............................................G12.1/13.1Dwell (휴지) ...........................................................................................................G04Cylindrical interpolation (원통보간) .......................................................................G7.1Thread cutting/synchronous cutting (나사절삭/동기절삭) ...........................................Multi threading (다중 나사) ....................................................................................G33Thread cutting retract (나사절삭 도피) .........................................................................Continuous threading (연속 나사) ................................................................................Variable lead thread cutting (가변 리드 나사 절삭) ...............................................G34Polygon turning .....................................................................................G50.2/G51.2Skip (스킵) .............................................................................................................G31

4. Feed function (피드기능) ..........................................................Rapid traverse (급이송) ................................................................. 0~10,000mm/minRapid traverse override (급이송 오버라이드) ................................. Fo, 25, 50, 100%Feed per minute/ rotation (분당/회전당) .......................................*G98/99,☆G94/95Cutting feedrate clamp ................................................................................................Automatic acceleration/deceleration (자동 가감속) .....................................................Feedrate override (절삭이송 오버라이드)....................................................0 to 200%Jog override (수동 연속 이송 오버라이드) ..................................................0 to 100%Override cancel (오버라이드 취소) ..................................................................M56/57

5. Program input (프로그램 입력) .................................................Optional block skip (선택 블록 스킵) ................................................................1 blockOptional block skip (선택 블록 스킵) ..............................................................9 blocksMax. programmable dimension (최대 지령치) ............................................. ±9 digitsSequence number (시퀸스 번호) .................................................................. N5 digitsDecimal point programming (소수점 입력 프로그램) ...................................................Diameter/radius programming (직경/반경) ..................................................................Plane selection (평면 선택) .......................................................................G17/18/19Rotary axis designation (회전축 지정) ..........................................................................Rotary axis roll–over (회전축 롤오버)..........................................................................Coordinate system setting (좌표계 설정) ..............................................................G92Automatic coordinate system setting (자동 좌표계 설정) ............................................Workpiece coordinate system (워크 좌표계) .......................................... G52 to G59Workpiece coordinate system preset (워크 좌표계 프리셋) ............................. G92.1Addition of workpiece coordinate system (워크 좌표계 확장) .........................48 setsDirect drawing dimension programming (도면 치수 직접 입력)...................................Coordinate system shift (좌표계 이동) .........................................................................

Direct input of coordinate system shift (좌표계 직접 이동) ..........................................Manual absolute on/off ................................................................................................G code system (G-코드 체계) ...................................................................................BProgrammable data input ..............................................................................G10/11Chamfering/Corner R (면취/코너 R) ............................................................................Sub program call (보조 프로그램 호출)Custom macro (사용자 마크로) ...................................................................................Addition of custom macro common variables ..................................... #500 to #999 (마크로 변수 확장) .......................................................................................................Canned cycle (고정 사이클) .......................................................................G90/92/94Multiple repetitive cycle (복합형 고정 사이클) ............................................. G70~G76Multiple repetitive cycleⅡ (복합형 고정 사이클Ⅱ) .................................Pocket profileCanned cycle for drilling (드릴용 고정 사이클) ...........................................G83/84/85Circular inerpolation by R programming (원호보간 R지령) ............................12 digitsTape format for FS (테이프 포맷 화낙) ..........................................................FS10/11

6. Auxiliary function/Spindle speed function (보조/주축기능) ...Auxiliary function (M-코드 기능) ....................................................................M8 digitsSpindle speed function (주축 속도 기능) .......................................................S5 digitsConstant surface speed control (주속 일정 제어) ...........................................G96/97Spindle override (주축 오버라이드) .........................................................0% to 150%1st spindle orientation (1주축 오리엔테이션) .......................................................M192nd spindle orientation (2주축 오리엔테이션) ......................................................M39Rigid tapping (리지드 탭핑) ..................................................................................M29

7. Tool function (공구기능) ............................................................Tool function (공구 기능) ............................................................................T6+2 digitsTool offset pairs (공구 보정 데이터) ........................................................................ 64Tool offset (공구 옵셋) ....................................................................................T-CODETool geometry/wear compensation (공구 형상/마모 보정) ..........................................Tool nose radius compensation (인선 R보정) ...........................................G40/41/42Tool offset value counter input (공구 옵셋량 카운터 입력) ...........................................Automatic tool offset (자동 공구 보정) ......................................................... G36/G37Direct input of offset value measured (공구 보정량 측정치 직접 입력 ) .......................Direct input of offset value measured B (공구 보정량 측정치 직접 입력 B) .................Tool life management (공구 수명 관리)

8. Accuracy compensation function (정도 보정 기능) ................Backlash compensation (백러쉬 보정) ........................................................................Backlash compensation for each rapid traverse and ..................................................cutting feed (급송 이송과 보간 이송 각각 백러쉬 보정)Stored pitch error compensation (기억형 피치 에러 보정) ..........................................

9. Editing operation (편집기능)Part program storage size (파트 프로그램 크기) ........................................512 KbyteNumber of Registerable programs (프로그램 등록 개수) ..................................... 400Part program editing (프로그램 편집) ..........................................................................Extended part program editing (확장 프로그램 편집) ..................................................Background editing (백그라운드 편집)

10. Setting and display (설정/표시) ..............................................Status display (상태 표시) ............................................................................................Clock function (시계 기능) ...........................................................................................Current position display (현재 위치 표시) .....................................................................Program comment display (프로그램 설명 표시) ................................. 31 charactersParameter setting display (파라메타 설정 표시) ...........................................................Self–diagnosis function (자기 진단 기능) ....................................................................Alarm display (알람 표시) .............................................................................................Alarm history display (알람 이력 표시) .........................................................................Operation history display (조작 이력 표시) ..................................................................Help function (도움 기능) .............................................................................................Multi language display (다국어 표시 언어) ...................................................................Data protection key (데이터 보호) .............................................................Key switchScreen clear (화면 소거)

11. Data input/output (데이터 입출력 기능)..................................Reader/punch interface (입출력 인터페이스) .............................................. RS-232CMemory card input/output (메모리 카드 입출력) .........................................................Embedded ethernet ....................................................................................................Control unit built–in display .........................................................(10.4″ color LCD)

Helical interpolation (헬리컬 보간) ................................................................................Dynamic graphic display .............................................................................................

·Table(Including Manual 4T-Jaw)

·Hydraulic Unit

·Slideway Lubrication Unit

·Table Lubrication Cooling Unit

·Splash Guard

·X-axis Glideway Protect Cover

·Alarm Display Light(3Color)

·LED Work Light

·Coolant Tank

·Chip conveyor & Bucket

·Laveling Block

·Foundation parts

·Tool Box

·Automatic Tool Charger

(12port)

·Tool holders

-Standard tool holder : 1set

■ Standard Accessories

·Scale Feedback( X,Z-axes)

·Hydraulic Chuck and Cylinder

· Automatic Tool Length

Measurement

· Automatic Workpiece

Measurement

·Automatic Power Off

·Coolant Throu. Spindle

·Transformer

·Tool Holders

·Air conditioner

·Grinding Attachment

·90°Angle Attachment

■ Optional Accessories