# name # title - abb...– iec 60204-1 giving additional requirements for an emergency stop function...
TRANSCRIPT
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Pilot Devices # Name
# Title
Link to flash-plugin
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-Agenda
� Pilot Devices for a tough environment…
� Two competitive technologies
� The ABB products and features
� Enclosures and accessories
� Conclusion
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-Pilot devices - in daily use
� For applications that demands high IP-class � Industry
� Escalators
� Mines
� Marine applications
� Conveyor belts
� Lift and packaging
� Transport vehicles
� Gates and doors
� Food and beverage
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“Our robust and high quality 22mm pilot devices are suitable for applications with emphasis on heavy duty usage”
“ Pushbuttons will be replaced by touch pads…”
Pilot devices - in daily use
� But the machine builder need…� Emergency stops
� Selector switches “Hand-Off Auto”
� Pushbuttons “Start and Stop”
� Pilot lights
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-Example of application
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-Pilot devices - Two competitive technologies
� Identical on the front side� Robust and modern design
� IP 66, UL Type: 1,3R,4, 4X,12,13
� High functionality and feeling
� Activation area, adapted for the cause
� Flexible marking - text or marking
� Totally different on back side� Compact range
� Modular range
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-Approvals
� Standards� IEC 60947-1, 60947-5-1, 60947-5-5, 60073, 60529
� EN 60947-1, 60947-5-1, 60947-5-5, 60073, 60529, 50013
� UL 508
� CSA C22.2 No. 14
GOST U
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-IP classification - IEC 60529
IP 2x
IP 6x
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-IP classification - IEC 60529
IP 20
IP 66
IP 67Low pressure!
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-Modular range - a flexible solution
� Parts build a function� Actuator
� Wide range of colors
� Black, gray and chrome plastic bezel or chrome metal bezel
� Nut
� Holder� 3 and 5 contact blocks
holder
� Contact blocks
� Accessories
� Easy assemble� Snap-on
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-Modular range - a flexible solution
� Optimized for durability and performance� Low built in depth
� Fits the majority of the enclosures on the market
� Pre-wiring possible
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-Modular range - a flexible solution
� Optimized for durability and performance� Wiping action
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-Modular range - a flexible solution
NO
LB
NC
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-Modular range - Technical data contact block
Ratings as per IEC 60 947-5-1 / A600
Insulation voltage: 690V
Thermal current: 10A
AC-15 See page 7/12 in Contactor Catalogue
Control of AC electromagnetic loads
Ie at: 120V 8A
230V 6A
690V 2A
DC-13
Control of DC Electromagnets
Ie at: 24V 5A
25V 1,1A
250V 0,55A
Ratings as per UL / A600
Insulation voltage: 600V
Thermal current: 10A
Operational current at: 120V 6A
240V 3A
480V 1,5A
600V 1,2A
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-Modular range - Technical data
StandardsIEC 60947-1, 60947-5-1, 60947-5-5,
60073, 60529
EN 60947-1, 60947-5-1, 60947-5-5, 60073, 60529, 50013
UL 508
CSA C22.2 No. 14
Degrees of protectionOperators & light
IP 66
UL 1,3R,4, 4X,12,13
Electrical functions
Terminals - IP 20
Mechanical lifePushbuttons, momentary
mushroom pushbutton: 2 million operations
Selector switches, maintainedmushroom pushbutton: 0.5 million operations
Toggle switch: 1 million operations
Lockable pushbuttons: 0.3 million operations
TemperatureAmbient temperature (operation) -25 to +70 °C
Storage temperature -30 to +85 °C
TerminalsPlus-minus Pozidrive Size 2
Connectable area min. 1 x 0.5 mm2 / AWG20
max. 2 x 2.5 mm2 / 2x AWG14
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-Modular range - special devices
� Toggle switch
� Potentiometer
� Buzzer
� Reset pushbutton
� Definite purpose pushbutton
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-Compact range - all-in-one design
� A complete function in one unit
� Less assemble parts
� Easy ordering� One order code - one function
� Low built in depth
� Cost effective
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-Compact range - Technical data
Ratings as per IEC 947-5-1
Insulation voltage: 300V
Thermal current: 5A
AC-15 See page 7/12 in Contactor Catalogue
Control of AC electromagnetic loads
Ie at: 120V 1.5A
220V 1A
DC-13
Control of DC Electromagnets
Ie at: 24V 0.3A
125V 0.2A
Ratings as per UL
C300 R300
Insulation voltage: 250V 250V
Thermal current: 2.5A 1A
Operational current at: 120V 1.5A
125V 0.22A
240V 0,75A
250V 0.11A
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-Emergency stop - guarantees personal safety
� Complete range� Modular and Compact range
� Twist, pull and key release
� IEC 60947-5-5 (EN 60947-5-5)
� Anti-tease action� Mechanical lock before
electrical function
� Robust design
� Vandal proof
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-Emergency stop - IEC60947-5-5
Control circuit devices and switching elements –Electrical emergency stop device with mechanical latching function
Page 7 of 60947-5-5 IEC:1997
The present IEC 60947-5-5 deals specifically with emergency stop devices with
mechanical latching function and gives additional electrical and mechanical requirements to those given in the following International Standards:
– ISO 13850 giving requirements for the emergency stop function of a machine, whatever be the energy used; 4.4.4 of ISO 13850 corresponds to 4.1.11 of EN418
– IEC 60204-1 giving additional requirements for an emergency stop function realized by the electrical equipment of a machine.
– IEC 60947-5-1 specifying electrical characteristics of electromechanical control circuit devices.
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-Emergency stop - the testing
3 Emergency stops are tested
Operating test
6050 op
Durability of latching parts
Robustness Conditioning verifying function after exposure
96h +70°C dry atmosphere96h changing moist and varm
atmosphere (+25°C/+55°C, 97%/93% RH)
96h -40°C96h +35°C in a solution of 5% NaCl
M=0,1xDhole =2,2 Nm
F = 5xDhole =113 N
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-Emergency stop - the testing
Vibration test
Frequency: 10-500Hz
Duration: 2 hours
Max. acc.: 50m/s2
Amplitude: 0,35mm
Latching and resetting testsOpening test
The actuator of the emergency stop device shall be moved slowly just to the point where latching occurs.
The normally closed contacts shall then be open. Verified by an impulse voltage test at 2 500 V.
Shock test
15g
During the test, the closed contacts shall not open, the open contacts, shall not closeand the latching mechanism shall not latch/unlatch.
The checking means shall be able to detect any opening or closing of contacts longer than0,2 ms.
3 Emergency stops are tested
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-Emergency stop - the testing
3 Emergency stops are tested
Latching test
To simulate a normal human action, the emergency stop is mounted in front of a 1,6 kg hammer
After the strike the latching mechanism shall be latched.
h=75mm
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-Emergency stop - the testing
3 Emergency stops are tested
Resetting test
Pulling force shall be less than 50 N;Torque shall be less than1 Nm;
Impact test
3 strikes with the 1,6 kg hammer, h=310mm
After each strike the emergencystop shall be latched.
After three strikes the actuator shall not be damaged
Electrical requirements
Utilization categories AC-15, and/or DC-13 or DC-14Direct opening for NC contacts
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-Enclosures - and assembled stations
� New compact enclosure� Made for compact
emergency stops
� Reduced size
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-Enclosures - and assembled stations
� Modern design
� Small and compact
� 4 blocks for each seat
� Reduced height
� Empty or assembled, plastic or metal
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-Enclosures - and assembled stations
� Perfect fixture
� M-thread and Pg thread
� Flexible marking
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-Accessories
� Wide range of accessories
� Compatible accessories for both compact and modular
� 22mm into 30mm holes by adapter ring.
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-Signal Towers and Beacons
� Up to 5 modules� Bayonet holds
� Extreme signal lamp� Good supervision over
machinery
� Sound modules� Attracts attention -
complements lights
� Different effects� Best attention by adequate
effects
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-Signal Towers and Beacons
K A70-1001
(K T70)K B70/K S70 K ASI
K L70
K T70-1001K T70-1002
K A70-1001
K A70-1031
K A70-1011
K A70-1032
K A70-12
K A70-1013
K A70-1001
K A70-1021
K A70-1022
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Optical modules
Permanent light: 12-240 V AC/DC
Blinking light: 24 V AC/DC115 V DC230 V AC/DC
Flashing light: 24 V DC115 V DC230 V AC
LED Permanent light: 24 V AC/DC
LED Blinking light: 24 V AC/DC
LED Rotating light: 24 V AC/DC
Signal Towers - Technical data
Audible modules
Buzzer element85 dB, continuous or pulsating, adjustable
Siren element-Multi function, 8 diff. tones adjustable, volume adjustable 100 dB
-Multi function, 7 diff. tones adjustable, volume adjustable, remote control 100dB
-Multi function, 8 diff. tones adjustable, volume adjustable 100 dB
-Continuous tone alternating
230 V AC24 V AC/DC115 V AC/DC
115 V or230 V AC
24 V AC
24 V AC/DC
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-ABB - A reliable partner
� ABB - Complete range of products
� Availability all around the world� Local sales companies
in over 130 countries
� Comply to international standards
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