relko · lockout/tag-out procedures as defined by national standards institutes, ... (428°f) max...

P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: [email protected] Web: www.brelko.com

BRELKOCONVEYOR PRODUCTS ®

Version 7.0 – © 08/2016KEYSKIRT® SIZE 2 - Page 506 to 527

All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.

Model number information can be found on the Label found on the scraper carton.This information will be helpful for any future inquiries or questions about belt scraper replacement parts, specifications or

troubleshooting.

INSTALLATION, OPERATING & MAINTENANCE MANUAL

Project Name : .

Project Number : .

Order Number : .

: .

Model Number : .

Purchase Date : .

Purchased From : .

Installati on Date : .

: .

KEYSKIRT® SIZE 2CHUTE SEALING SYSTEMPATENTED





Table of Contents1. Disclaimer 508

2. Safety Note 508

3. The following symbols may be used in this manual: 508

4. General Information 508

4.1. Application and Features. 509

4.2. Reference Drawing - KS2-004 510

5. Handling 511

5.1. Receiving the goods 511

5.2. Work Safety 511

5.3. Handling 512

5.4. Storage 512

5.5. Preparations for installing Belt Scrapers 512

5.6. Recommended Tools List 512

6. Maintenance 513

6.1. New Installation 513

6.2. Routine Visual Inspection (every 2~4 weeks) 513

6.3. Parts List and Assembly Instructions. 514




6.7. Installation Guide 518




7. Procedure for Replacing Keyskirt® 522

8. Maintenance Log 523

9. Conveyor Belt & Equipment Check List 524

10. Trouble Shooting 527





1. Disclaimer

Brelko conveyor products (Pty) Ltd hereby disclaims any liability for: damage due to contamination of the material; user’s failure to inspect, maintain and take reasonable care of the equipment; injuries or damage resulting from use or application of this product contrary to instructions and specifications contained herein. Brelko’s liability shall be limited to repair or replacement of equipment shown to be defective.

2. Safety Note

Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand lockout/tag-out procedures as defined by National Standards Institutes, National Standard for Personnel Protection - Lockout/Tag-out of Energy Sources - Minimum Safety Requirements and Occupational Health and Safety.

3. The following symbols may be used in this manual:

DANGER Danger: Immediate hazards that will result in severe personal injury or death.

WARNING Warning: Hazards or unsafe practices that could result in personal injury.

CAUTION Caution: Hazards or unsafe practices that could result in product or property damages.

Important: Important: Instructions that must be followed to ensure proper installation/operation of equipment.

Note: Note: General statements to assist the reader.

4. General Information

Brelko Keyskirt® is designed to operate with minimum maintenance. However, to maintain superior performance some service is required. When the Keyskirt® is installed a regular maintenance program should be set up. This program will ensure that the Keyskirt® operates at optimal efficiency and problems can be identified and fixed before the Keyskirt® stops working. All safety procedures for inspection of equipment (stationary or operating) must be observed. Only visual observations can be made while the belt is running. Service tasks can be done only with the conveyor stopped and by observing the correct lockout/Tag-out procedures.





APPLICATIONS An eff ecti ve chute sealing system designed to control spillage at conveyor load areas. Suitable for all belt conveyors carrying material less than 75mm parti cle size.

FEATURES Patented mounti ng track system results in simple installati on and subsequent skirt rubber replacement. Self-cleaning grooves trap spillage allowing it to be carried away by the belt. Low contact area reduces wear and fricti on. No adjustment required. Conti nuous fl exible seal accommodates belt movement. Colour coding for easy skirt grade identi fi cati on. Boltless opti on available for corrosive applicati ons. Nuts can be replaced with opti onal quick release handles

GRADES Standard - 55SH(A) LHB (Soft ) - 40SH(A) Heat Resistant - 55SH(A) - Fine Material 180°C (356°F) Max

- 55SH(A) - Coarse Material 220°C (428°F) Max F.R.A.S.O.R - 55SH(A) - Fire Retardant, Anti Stati c & Oil Resistant Waste Works - 60SH(A) White Food Grade - 60SH(A) - Silicone Rubber (FDA Approved) Clear Chemical - 60SH(A) - Polyurethane

KEYSKIRT® SIZE 2CHUTE SEALING SYSTEMPATENTED

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5. Handling

5.1. Receiving the goods

Check that the shipment contains all the products specified in the delivery note. If the goods do not match the delivery note, if the goods show any transportation damage, list it on the freight bill. Describe the damage and the number of wrong or faulty goods, and contact your supplier immediately.

Do not use defective parts under any circumstances. Claims must be made within 8 days from the arrival of goods. The factory does not cover expenses caused by exchange of product when installation was not carried out according to factory instructions.

5.2. Work Safety

Always use protective gloves and clothing. Always use a lifeline and soft-sole footwear when work will be carried out on raised platforms. Before you move a scraper or plough, check that it is securely attached to the lifting equipment. Always observe local safety regulations.

WARNINGBefore removing/installing equipment, lock out/tag out energy source to conveyor, and/or conveyor accessories.

Turn off and lock out/tag out energy source according to local standards.

If equipment will be installed in an enclosed area, test gas level or duct content before using a cutting torch or welding. Using a cutting torch or welding in an area with gas or dust may cause an explosion.

If using a cutting torch or welding machine, test atmosphere for gas level or dust content.





5.3. Handling

When scrapers are unloaded from the transportation vehicle onto customer’s platform, place them on boards spaced max 1m apart at a minimum of 5cm from the ground.

5.4. Storage

Scrapers can be stored unpacked or in transportation package. Scrapers must not be stored on top of one another, protect the scrapers by storing them in a cool dry area on a flat surface.

5.5. Preparations for installing Belt Scrapers

Before installation, check all measurements and any of the other geometric design

5.6. Recommended Tools List

BRELKO KEYSKIRT®

QTY DESCRIPTION

2 EXTENSION CORD (30m MINIMUM)

1 PORT-A-PACK (OXY-ACETYLENE)

1 PRICKER

1 COMBINATION GAUGE (WITH SPIRIT LEVEL)

1 STRAIGHT EDGE (1M MINIMUM)

1 90° SET SQUARE

1 5M TAPE MEASURE

1 ADJUSTABLE SPANNERS

2 RINGSET SPANNERS - M13, 15, 16, 17, 18, 19, 24

1 STANLEY KNIFE

1 HARD FACE HAMMER - 4 PD

1 SOFT FACE HAMMER - 1 KG

1 NYLON ROPE (3 M)

2 G-CLAMPS - 6” - 8”

1 JIMMY LEVER

1 INVERTER (200 AMP)

1 WELDING HELMET

1 PAIR WELDING SPATS

1 WELDING APRON

1 FIRE EXTINGUISHER (9 KG)

1 ANGLE GRINDER

1 BABY GRINDER

1 FLINT LIGHTER

1 FIRE BLANKET

1 CHALK LINE





6. Maintenance

Brelko Keyskirt® is designed to operate with minimum maintenance. However, to maintain superior performance some service is required. When the Keyskirt® is installed a regular maintenance program should be set up. This program will ensure that the Keyskirt® operates at optimal efficiency and problems can be identified and fixed before the Keyskirt® stops working. All safety procedures for inspection of equipment (stationary or operating) must be observed. Only visual observations can be made while the belt is running. Service tasks can be done only with the conveyor stopped and by observing the correct lockout/Tag-out procedures.

6.1. New Installation

After the new Brelko Keyskirt® has run for a few days a visual inspection should be made to ensure the Keyskirt® is performing properly.

6.2. Routine Visual Inspection (every 2~4 weeks)

A visual inspection of the Keyskirt® and the belt can determine:

• Check Keyskirt® for wear;

• Make sure that the clamps are tight;

• Make sure that the Keyskirt® is resting on the conveyor belt.

If any of the above conditions exist, a determination should be made on when the conveyor can be stopped for Keyskirt® Maintenance. When maintenance tasks are completed, test run the conveyor to ensure the Keyskirt® is performing properly.





PARTS LIST - REF. DRW. No.: KS2-005, KS2-021 & KS2-022

ITEM No. DESCRIPTION SIZE LENGHT(m)

BELT WIDTH(mm) CODE

A Keyskirt® rubber per lengthStandard grade - 55 SH(A) SIZE 2 10 From 900mm

upwards9-2.2-2

LHB (SOFT) - 40 SH(A) SIZE 2 10 From 900mm upwards

9-2.7-2

Heat resistant - 55 SH(A) SIZE 2 10 From 900mm upwards

9-2.3-2

F.R.A.S.O.R. - 55 SH(A) SIZE 2 10 From 900mm upwards

9-2.4-2

Waste works - 60 SH(A) SIZE 2 10 From 900mm upwards

9-2.6-2

Chemical - 60 SH(A) - Polyurethane SIZE 2 2.5 From 900mm upwards

9-2.8-2

Food Grade - 60 SH(A) – Natural Rubber (FDA Approved)

SIZE 2 10 From 900mm upwards

9-2.5-2

B Keyskirt® channel track – C/W backing strip, nuts & washers

SIZE 2 1.25 UP TO 900mm 9-1.2.1

NOTE! Always quote belt width.ASSEMBLY INSTRUCTIONS

1. Check that the correct quantities and size of components have been supplied as ordered by referring to parts list and DRW. No.: KS2-005.

2. Lightly assemble the track by fitting the clamp strip (2) to the backing plate (3).3. Cut the Keyskirt® Rubber (1) to the required length.4. If the Keyskirt® Rubber (1) needs to be joined into longer lengths refer to the Technical Bulletin KEY2 - 01/99, available on request.

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INSTALLATION GUIDE - REF. DRW. No.: KS2-006, KS2-023 & KS2-0241. Select the most appropriate size and type of Keyskirt® for the application. Generally Size -1 is used for belt widths up to 900mm,

Size -2 for wider belts up to 1200mm and Size -4 for wider belts. Size -3 skirting being used where the material particle size and drop height is such that Size -1, -2 & -4 may be damaged. White chemical grade Size -1 Keyskirt® is available with stainless steel clamp and channel track.

2. Ensure that the chute / belt clearance is sufficient as shown on the relevant drawings. 3. Mark out and weld the channel backing strips to the chute sides as shown on the drawing.

• Note: - If no backing strip is used refer to technical bulletin KEY1 – 01/99, available on request.4. Where there is a long run of skirting check that the drag is not excessive. (Refer to data – see DRW. No.: KS2-004). It may be necessary

to adjust the mounting angle of Size - 1 and -2 Keyskirt® to reduce drag. Brelko “KeyKlamps” are recommended for quick replacement of Keyskirt.

5. Size -1 and -2 Keyskirt® is supplied in 10m lengths and Size 4 in 5m or 10m lengths. They can be cut to size and also joined using suitable cold splicing compounds. (See technical bulletin KEY2 - 01/99, available on request).

6. Keyskirt® should be replaced when the ribs are worn away.7. No running adjustments are required.8. To further enhance the sealing benefit of Keyskirt® we recommend the installation of Brelko Feedboots at the various conveyor load

points. 9. Ensure that the conveyor belt has been properly aligned and is tracking true so as to avoid Keyskirt® slipping off the belt edge.

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7. Procedure for Replacing Keyskirt®

Repair/replace Keyskirt® components when, general maintenance tasks are preformed, damage due to accelerated wear, Keyskirt® damage due to clip joints, overloading etc.

7.1. Request permit to work from an authorised person, who will isolate and lock out the belt.

7.2. Loosen the locknuts and then remove the Keyskirt.

7.3. Keyskirt® replacement:

Refer to Brelko installation instructions for Keyskirt® model in use.

If Keyskirt® damaged occur follow the steps below to replace individual or all of the Keyskirt:

7.3.1 Ensure that the chute / belt clearance is sufficient as shown on the relevant drawings.

7.3.2 Mark out and weld the channel backing strips to the chute sides as shown on the drawing.

Note: If no backing strip is used refer to technical bulletin KEY1 – 01/99, available on request.

7.3.3 Where there is a long run of skirting check that the drag is not excessive. (Refer to data – see DRW. No.: KS1-007). It may be necessary to adjust the mounting angle of the Keyskirt® to reduce drag. Brelko “KeyKlamps” are recommended for quick replacement of Keyskirt.

7.3.4 Keyskirt® is supplied in 10m lengths. They can be cut to size and also joined using suitable cold splicing compounds. (See technical bulletin KEY2 - 01/99, available on request).

7.3.5 Keyskirt® should be replaced when the ribs are worn away.

7.3.6 No running adjustments are required.

7.3.7 To further enhance the sealing benefit of Keyskirt® we recommend the installation of Brelko Feedboots at the various conveyor load points.

7.3.8 Ensure that the conveyor belt has been properly aligned and is tracking true so as to avoid Keyskirt® slipping off the belt edge.

7.3.9 Clear up any loose items which resulted from your work.

DOC No ISSUE No REVISION MARCH PAGEFS 023 02 02 2014 Page 1 of 3

CONVEYOR BELT & EQUIPMENT CHECK LIST

CUSTOMER DETAILSCustomer Name: Contact Number:

Attention: Date of Inspection

Inspected By Brelko Representative

CONVEYOR DIMENSIONSBelt Number: Material Carried: Belt Speed:

Belt Length: Belt Width : Troughing Angle:

Top Cover Condition: Bottom Cover Condition:

Splice: Yes No Clip Joint: Yes No Cover Strip: Yes No

Conveyor Running Yes No Inspection Tags: Yes No

Edge Damage: Yes No

Comments:

HEAD END / HEAD CHUTEChute Condition: Head Pulley Lagging:

Snub Pulley Lagging: Build up:

Belt Movement:

Comments:

IDLER CHECKTrough Idler Condition: Return Idler Condition:Troughing Frame Condition: Return Frame Condition:

Comments:

PRIMARY SCRAPERPosition Correct: Yes No Type of Primary Scraper installed: (Contact of Scraper Blade must be between 10 to 30 degrees, under the pulley horizontal line.)Mounts firmly mounted: Yes No All bolts, nuts tightened: Yes No

Adequate Tensioning: Yes No All Caps, Denso Tape in place: Yes No

Housekeeping:

Chute Material build up:

Blade Wear: Low Medium High Cleaning: Poor Fair Good

Comments:

SECONDARY SCRAPER #1Type / Model of Secondary Scraper Installed:

Positioning Correct:

(Scraper blade must preferably be a minimum 100mm from pulley tangent.)

All Caps, Denso Tape in Place: Yes No Mounts firmly mounted: Yes No

All Bolts & Nuts Tightened: Yes No Adequate tension/adjustment: Yes No

Angle Correct Set: Yes No Carrier Frame cut to size Yes No

Angle of scraper must be 90 degrees to the conveyor belt, dependant on conditions.

Chute / Material build up: Yes No Housekeeping:

Blade wear: Low Medium High Cleaning: Poor Fair Good

Comments:



ISO 9001:2008ISO 14001:2004OHSAS 18001:2007

DEKRA

erC cA aRK oE nD

SERVICE EXCELLENCE

30OVER

YEARS


SECONDARY SCRAPER #2Type / Model of Secondary Scraper Installed:

Positioning Correct:

Scraper blade must preferably be a minimum 100mm from pulley tangent.

All Caps, Denso Tape in Place: Yes No Mounts firmly mounted: Yes No

All Bolts & Nuts Tightened: Yes No Adequate tension/adjustment: Yes No

Angle Correct Set: Yes No Carrier Frame cut to size Yes No

Angle of scraper must be 90 degrees to the conveyor belt, dependant on conditions.

Chute / Material build up: Yes No Housekeeping:

Blade wear: Low Medium High Cleaning: Poor Fair Good

Comments:

TAKE UP PULLEYS / COUNTERWEIGHT / PLOUGHType / Model of Plough Installed:

Are Flat Return Idlers Installed: (In front) Yes No (Behind) Yes No

Any excessive belt movement: Yes No Adequate space for material to fall off of conveyor belt Yes No

Is the Plough firmly mounted: Yes No Is the Safety Chain firmly mounted and correctly adjusted: Yes No

Is the Plough Free moving: Yes No Is the entire Blade / Nose Piece in contact with the conveyor belt: Yes No

Housekeeping:

Comments:

CONVEYOR BELT TRACKING / ALIGNMENTIs the Belt Tracking centre: Yes No Are there any Tracking Systems installed: Troughing Return

Is there any visible damage to structure caused by poor belt tracking: Yes No

Conveyor belt length: Are the tracking systems correctly positioned: Yes No

Are the tracking systems firmly mounted: Yes No Are all bolts & nuts tightened: Yes No

Are all Idlers in contact with the Belt - Adequate Tension on the system: Yes No Housekeeping:

Comments:

LOADING / TRANSFER CHUTEChute Condition: Poor Fair Good Material loading in centre of conveyor belt:

Dead Boxes: Yes No Deflector Plates: Yes No Drop Heights:

Tail Pulley Condition Good Fair Poor

Comments:

KEYSKIRTING®

Size of Keyskirt®: 1 2 3 4 Length of Keyskirt® Installed :

Positioning of Keyskirt® : Other Product used as Skirting Yes No State

Mounting Arrangement Std. Offset Other

All bolts & nuts securely fastened: Yes No Housekeeping:

Comments:



ISO 9001:2008ISO 14001:2004OHSAS 18001:2007

DEKRA

erC cA aRK oE nD

SERVICE EXCELLENCE

30OVER

YEARS


FEEDBOOTSType of Feedboot installed: Universal Combination Is the system correctly positioned: Yes No

(System to be positioned centrally to the load area.)

Drop Height: Is the system securely mounted: Yes No

All Bolts & Nuts tightened: Yes No Condition of Idlers: Poor Fair Good

Lead in and lead out Idlers in place: Yes No Condition of UHMW Liners: Low Medium High

Housekeeping:

Comments:

HI - IMPACT SYSTEMType of Hi - Impact system installed :

Is the system correctly positioned: Yes No Drop heights:

System to be positioned centrally to the load area.

Is the system securely mounted: Yes No All bolts & nuts tightened: Yes No

Are all Idlers in contact with the belt: Yes No Idler condition: Poor Fair Good

BTA Condition: Poor Fair Good Are chains / D shackles in place & securely fastened: Yes No

All Hardware in Good Condition: Yes No Housekeeping:

Comments:

AIR CANNONS

Size of Air Cannon Installed:

5ltr Quantity 10ltr Quantity



Is the Air Cannon securely fastened onto the structure: Yes No Is an Air Lance installed: Yes No

Size of the Air Lance: Are the Air Cannons correctly positioned: Yes No

Power supply: Air supply:

Operating system: Single timer PLC Manual push button Sequential

All Bolts & Nuts securely tightened: Yes No All components in good order: Yes No

Distance between Air Cannon & Solenoid Valve: Any Air Leaks in the Pipe Work: No

Is a Water Trap Installed: Yes No Is a Lubricator installed: Yes No

Distance from Air Cannon: Distance from Air Cannon:

Are the safety / warning signs in place and visible: Yes No Housekeeping:

Comments:

TAIL PULLEY / PLOUGHType / Model of Plough Installed:

Are Flat Return Idlers installed: (In front) Yes No (Behind) Yes No

Any excessive belt movement: Yes No Adequate space for material to fall off of conveyor belt: Yes No

Is the Plough firmly mounted: Yes No Is the Safety Chain firmly mounted and correctly adjusted: Yes No

Is the Plough free moving: Yes No Is the entire Blade / Nose Piece in contact with the conveyor belt: Yes No

Housekeeping:

Comments:



ISO 9001:2008ISO 14001:2004OHSAS 18001:2007

DEKRA

erC cA aRK oE nD

SERVICE EXCELLENCE

30OVER

YEARS





10. Trouble Shooting

Problem Possible Cause Possible Solution

Keyskirt® damaged

Belt Drift Fit Belt Tracking Systems, preferably fit Brelko Belt Tracking Systems

Material being loaded directly onto Keyskirt®

Replace with smaller size of Keyskirt®

Offset Keyskirt® , preferably fit Brelko Keyskirt® Offset Channel Track.

Install material deflector plates

Keyskirt® not sitting flush with belt Incorrect Installation Reposition Keyskirt®, to ensure all ribs are in contact with the

conveyor belt.

Excessive Wear / Drag

Incorrect bend through angle Offset Keyskirt®, preferably fit Brelko Keyskirt® Offset Channel Track.

Excessive material loaded onto Keyskirt®Offset Keyskirt®, preferably fit Brelko Keyskirt® Offset Channel Track.

Install material deflector plates



Version 7.0 – © 08/2016LEGAL - Page 596 to 597


DISCLAIMER - CatalogueThe information provided in these documents is advisory only. These recommendations are provided by BRELKO® in the interest of promoting safety in the work place. These recommendations are general in nature and are not intended as a substitute for a thorough safety program. Users should seek the advice, supervision or consultation of qualified engineers or other safety professionals. Any use of this document, the information contained herein, or any other BRELKO® publication may only be made with the agreement and understanding that the user and the user’s company assume full responsibility for the design, safety, specifications, suitability and adequacy of the system component, or mechanical or electrical device designed or manufactured using this information. The user and the user’s company understand and agree that BRELKO®, its member companies, its officers, agents and employees shall not be liable in any manner under any theory of liability for the user or user’s reliance on these recommendations. The users and the user’s company agree to release, hold harmless and indemnify BRELKO®, its member companies, successors, assigns, officers, agents and employees from any and all claims of liability, costs, fees (including attorney’s fees), or damages arising in any way out of the use of this information. BRELKO® and its member companies, successors, assigns, officers, agents and employees make no representations or warranties whatsoever, either express or implied, about the information contained in this document, including, but not limited to, representations or warranties that the information and recommendations contained herein conform to any federal, state or local laws, regulations, guidelines or ordinances.

DISCLAIMER - Digital Media CatalogueThe materials on the digital media are provided “as is” and without warranties of any kind either express or implied. To the fullest extent permissible pursuant to applicable law, we disclaim all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. We do not warrant that the functions contained in the materials on any BRELKO® digital media will be uninterrupted or error-free, that defects will be corrected, or that any BRELKO® digital are free of viruses or other harmful components. We do not warrant or make any representations regarding the use or the results of the use of the materials on any BRELKO® digital media in terms of their correctness, accuracy, reliability, or otherwise. You assume the entire cost of all necessary servicing, repair, or correction. Applicable law may not allow the exclusion of implied warranties.

PRODUCT, PARTS LIST and INSTALLATION INSTRUCTION, DIGITAL MEDIA CATALOGUE TERMS OF USE.Although care has been taken to ensure, to the best of our knowledge, that all data and information contained on this digital media is accurate to the extent that it relates to either matters of fact or accepted practice or matters of opinion at the time of publication, Brelko® Conveyor Products assumes no responsibility for any errors in or misinterpretations of such data and/or information, or loss or damage arising from or related to its use.

TRADEMARKS.All registered trademarks, trademarks and/or service marks mentioned or implied on these compact discs are copyright by their respective owners. It shall not be construed that any products sold or manufactured by Brelko® Conveyor Products are the original product of the O.E.M.

RESTRICTIONS ON USE OF MATERIALS.All materials contained on these digital media are the copyrighted property of Brelko®. All trademarks, service marks, and trade names are proprietary to Brelko® Conveyor Products. No material from these compact discs be may copied, reproduced, republished, posted, transmitted, or distributed in any way, without prior written consent of Brelko®. For purposes of these terms, the use of any such material on any other digital media or computer environment is prohibited. All trademarks, service marks, trade names and trade dress are proprietary to Brelko®. In the event you copy any software, files, images, images incorporated into or generated by the software, data or data produced by the software (collectively known as, the “Software”) from these compact discs, are licensed to you by us (or third party licensors) for your personal use only.

{NOTICE: Third party licensors may have further rules and/or restrictions regarding their software and/or products. Please see and follow all third party licensors information} we do not transfer the title to any Software to you in any way. You own the medium on which the Software is recorded, but we (or third party licensors) retain full and complete title to the You may not redistribute, sell, de-compile, reverse engineer, disassemble, or otherwise reduce the Software to a human-readable form (into any language, natural or computer) or by any other form or means without prior written consent from Brelko®. Any code, text, photo, graphic, audio and/or video material contained on these Brelko® digital media shall not be published, broadcast, rewritten for broadcast or publication or redistributed directly or indirectly in any medium. Neither these materials nor any portion thereof may be stored in a computer except for personal and non-commercial use without prior consent, in writing, from Brelko®. Brelko® will not be held liable for any delays, inaccuracies, errors or omissions there from or in the transmission or delivery of all or any part thereof or for any damages arising from any of the foregoing.



Version 7.0 – © 08/2016LEGAL - Page 597 to 597


SUBMISSIONSWe are pleased to hear from our distributors/customers and welcome your comments regarding our products and services. Unfortunately, however, our long-standing company policy does not allow us to accept or consider creative ideas, suggestions, or materials other than those that we have specifically requested. We hope you will understand that it is the intent of this policy to avoid the possibility of future misunderstandings when projects developed by our professional staff might seem to others to be similar to their own projects. Please do not send us any unsolicited original materials such as CAD drawings, ideas, equipment layouts or specifications. While we do value your feedback on our services and products, we request that you be specific in your comments on those services and products, and not submit any ideas, suggestions, or materials (unless specifically requested by Brelko®). If, at our request, you send certain specific submissions (i.e., email, attachments) or, despite reading our above warning you send us suggestions, ideas, notes, drawings, concepts, or other information (collectively, the “Submissions”), the Submissions shall be deemed, and shall remain, the property of Brelko® unless noted otherwise. None of the Submissions shall be subject to any obligation of confidence on our part and we shall not be liable for any use or disclosure of any Submissions. Without limitation of the foregoing, we shall exclusively own all now known or hereafter existing rights to the Submissions of every kind and nature and shall be entitled to unrestricted use of the Submissions for any purpose whatsoever, commercial or otherwise, without compensation to the provider of the Submissions.

TERMINATIONThese terms are effective until terminated by either party. You may terminate these terms at any time by discontinuing use of these compact discs and destroying all materials obtained from and all related documentation and all copies and installations thereof, whether made under the terms of these terms or otherwise.

!!!WARNING!!!

General Safety ProceduresBelt conveyors and their transfer points can be dangerous. By their very nature, they feature many “pinch” points and speeding objects. They apply large amounts of mechanical energy to what is basically a loaded rubber band. Operations and maintenance personnel must always be aware of the power of a conveyor, and they must maintain a healthy respect for its potential to injure or kill an untrained or unwary individual.

General Safety GuidelinesThere are certain safety procedures that should be observed regardless of the design of the conveyor or the circumstances of operation.

They include:

1. Lock out/tag out all energy sources to conveyor belt, conveyor accessories, and associated process equipment before beginning any work-whether it is construction, installation, maintenance, or inspection in the area. Use a lock with one key for each piece of equipment. Only the person doing the work should hold the key to the lock.

2. Employees should be properly trained on the material handling System (including emergency warning signals and emergency stop controls) before they are allowed to work in the area or attempt to install any Brelko® equipment or system.

3. Employees and visitors should learn and observe all applicable company, local, state, and federal safety rules. It is recommended that a formal testing program covering the safety rules be conducted annually.

4. The recommended operating speed and capacity for the conveyor and chute should not be exceeded. If assistance for product selection is required, please contact your Brelko® representative.

5. All tools and work materials should be removed from the belt and chute before restarting a conveyor. A safety “walk around” is recommended prior to conveyor operation, making sure that all nuts and bolts are tightened on all Brelko® equipment or systems installed. Also ensuring that all other items adjusted during installation are tightened, safety guards replaced etc...

6. All emergency controls should be close to the system, easy to access, and free of debris and obstructions.7. A hard hat, safety glasses, and steel-toe shoes should be worn when in the area of the conveyor. Loose or bulky clothing should not

be allowed.8. Never poke, prod, or reach into a material handling system while it is in operation, to clean or remove foreign objects from the

Brelko® equipment or systems installed.The above guidelines are not intended to replace the safety guidelines of the industrial area, and must be used in conjunction with the industrial area’s safety regulations and those supplied by the manufactures of the specific systems.

relko · lockout/tag-out procedures as defined by national standards institutes, ... (428°f) max...

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