karnal timbers.pptx
TRANSCRIPT
KARNAL TIMBERS(established in 1956 in
Karnal)
The company was setup under family business in 1956 by the name of SHARDA TIMBERS, commonly known as KARNAL TIMBERS. The industry is headed by four owners i.e. R.D. Gupta, Rakesh Gupta, Ashwani Chaudhary and Anuj Chaudhary.
ESTABLISHED IN
1956 in Karnal and 2004 in Kurukshetra
FOUNDER Ashwani Chaudhary
HEAD QUATERS Karnal
NO. OF BRANCHES
2- Karnal Timbers & Chaudhary Timbers
NO. OF EMPLOYEES
4 Permanent & Rest Temporary
TYPE OF INDUSTRY
Timbers
PRODUCTS All Wooden Products.
OVERVIEW OF THE INDUSTRY
PLANT LOCATION
The plant has been setup at Industrial area in Kurukshetra, near Pipli in sector-2.
The area covered under plant is 650 square yard.
NEED OF SETTING THE PLANT IN THIS LOCATION
1. Increase in demand due to increase in development of the city.
2. The location is linking many more cities. 3. Setup in the main industrial area, thus
availability of various facilities is there .4. Nearer to the owner’s residence.5. Cost efficient.6. Reduced wastage.
PLANT LAYOUTThe facility layout used in this industry is
process layoutA process layout involves grouping
together of like machines in one department.
This includes four M’s :-
ESSENTIALS OF THE INDUSTRY
4 M’s
MATERIAL
MEN
MACHINERY
MONEY
1. MATERIAL
RAW MATERIAL USED Logs
TYPE OF MATERIAL USED Seasame, teakwood, Salwood, Holak, Marindi, Softwood, Plywood
IMPORTED FROM Indonesia, China, Brazil & Other African Countries
SUPPLIED FROM Gujrat Gandhidham, Kutch District (Kandla Port)
CHARACTERISTICS OF MATERIAL USED
Heavy & Solid
QUANTITY SUPPLIED 2000 CFT (Cubic Feet)
COST OF MATERIAL Rs 2,00,00,000 on an average for 2000 CFT (Including Freight Charges)
TEAK WOOD
HOLAK
SAL WOOD
MARINDI
PLY WOOD
2. MEN
NUMBER OF LABOUR 20
TYPE OF LABOUR 4 Permanent & Rest Temporary
LABOUR HOURS 8 hours
WORKING DAYS 6 days a week
WAGE SYSTEM Piece wage system
WAGES (According to SFT & RFT)
SALARY OF THE CONTRACTOR
Rs 15,000 (approx) per month
AMENITIES TO THE WORKERS
RESTROOMS FACILITIESMEDICAL BENEFITSREFRESHMENT FACILITIES
3. MACHINESNUMBER OF MACHINES 2 – Saw machines
3 – machines for manufacturing and shaping doors, windows and door frames
TYPE OF MACHINES Saw machines are of two types – horizontal and verticalThese are heavy but moveable
RENT, OWNED OR LEASE Self owned
MACHINE HOURS No fixed machine hours, depends upon the work
LABOUR PER MACHINE 2 workers per machine
FUEL USED DIESEL
COST OF MACHINERY Ranging from Rs 60,000 to 1,00,000 each
REPAIR AND MAINTENANCE As per the requirement
SAWMILLING
CUTTER MACHINE
4. MONEY
CAPITAL EMPLOYED Rs 10,00,00,000 (in approx)
OVERALL SALARY Rs. 6,60,000 (approx)
TOTAL COST OF MACHINERY Rs. 6,50,000 (approx)
TOTAL COST OF MATERIAL Rs. 2,00,00,000 (approx)
OTHER EXPENSES Rs. 5,00,000 (approx)
OTHER REQUIREMENTS
Electricity Advertisement & Travelling Transport Warehousing facility Postage, Stationery & Telephones Repairs & Maintenance Essential polish or wax to protect wood
from bacteria and fungi growth.
PRODUCTION PROCESS
GRADING
DEBARKING
SAWING
SORTING
CUTTING & FINISHING
DESIGNING
1. GRADING We purchase logs from 14cm to 36cm top diameter and lengths of 2.4, 3.0, 3.6 and 4.2m.
These logs are purchased keeping in mind the quality standards.
Logs are pre-sorted into top diameter classes, using a combination of mechanical and electronic equipment, before input to the sawmill.
2. DEBARKING1. The logs collected are forwarded to the next
phase i.e. to be bark free.
2. Our debarking line strips the bark away from the log prior to sawing.
3. The bark is not wasted as it is an important raw material for horticultural and landscaping markets.
3. SAWING After debarking these logs are sent for sawing, meaning these are cut into long and flat pieces.
At the sawmill, the logs are cut into ‘boards’ using equipment such as circular saws and bandsaws. This is called ‘conversion’.
4. SORTING• Timber is separated according to thickness and width.
• At this stage the product is processed differently depending whether the final product will be produced as unseasoned (green) or dry.
5. CUTTING AND FINISHING
A 6 blade multiple cross cut machine enables us to offer finished lengths from 800mm up to 4.2m, into pack sizes that are generally standard but which can be set to customers' particular requirements.
6. DESIGNING The final and vital part of our production process is
designing.
Here in this process the processed timber is finally transformed into windows, doors, doorframes, almirahs, etc.
FINISHED GOODS The finished
goods includes • doorframes, • doors, • windows.
The wood after refining is also supplied as a finished product.
Photo gallery
THE THINGS WE LEARNT Team spirit Managing work load Managing the work force Handling customers Coordination with other workers and working on
different machines.
THANK YOU....