important...gsx-s 150 gsx-r 150 2-3 abattery and fuses bseat lock chelmet holders dtools eengine...
TRANSCRIPT
e BREAK-IN (RUNNING-ecific break-in recommen-
IMPORTANT
BREAK-IN (RUNNING-IN) INFORMATION FOR YOUR MOTORCYCLEThe first 1600 km are the most important inthe life of your motorcycle. Proper break-inoperation during this time will help ensuremaximum life and performance from yournew motorcycle. Suzuki parts are manufac-tured of high quality materials, andmachined parts are finished to close toler-ances. Proper break-in operation allows themachined surfaces to polish each other andmate smoothly.
Motorcycle reliability and performancedepend on special care and restraint exer-cised during the break-in period. It is espe-cially important that you avoid operating theengine in a manner which could expose theengine parts to excessive heat.
Please refer to thIN) section for spdations.
special information toce easier or instructions
OTICEntial hazard that couldcle or equipment dam-
WARNING/CAUTION/NOTICE/NOTEPlease read this manual and follow itsinstructions carefully. To emphasize specialinformation, the symbol and the wordsWARNING, CAUTION, NOTICE and NOTEhave special meanings. Pay particular atten-tion to messages highlighted by these signalwords: NOTE: Indicates
make maintenanclearer.WARNING
Indicates a potential hazard that couldresult in death or serious injury.
CAUTIONIndicates a potential hazard that couldresult in minor or moderate injury.
NIndicates a poteresult in motorcyage.
llustrations and specifica- this manual are based ont information available atlication. Due to improve-anges, there may be sometween information in thisour motorcycle. Suzukit to make changes at any
FOREWORD
Motorcycling is one of the most exhilaratingsports and to ensure your riding enjoyment,you should become thoroughly familiar withthe information presented in this Owner’sManual before riding the motorcycle.
The proper care and maintenance that yourmotorcycle requires is outlined in this man-ual. By following these instructions explicitlyyou will ensure a long trouble-free operatinglife for your motorcycle. Your Suzuki dealerhas experienced technicians that are trainedto provide your machine with the best possi-ble service with the right tools and equip-ment.
All information, itions contained inthe latest producthe time of pubments or other chdiscrepancies bemanual and yreserves the rightime.
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1CONSUMER INFORMATION
.................................... 1-2
.................................... 1-5
.................................... 1-7
.................................... 1-7
ACSALASE
1-1
CESSORY USE AND MOTORCYCLE LOADING .............. ..............................FE RIDING RECOMMENDATION FOR MOTORCYCLE RIDERS .. .................BELS ............................................ ......................................................................RIAL NUMBER LOCATION ............................ ...................................................
ARNINGtion of accessories orthe motorcycle may
n handling which couldnt.
oper accessories, andny accessories that are installed. All parts anded to the motorcyclee Suzuki parts or theirned for use on thisll and use them accord-ctions. If you have anyt your Suzuki dealer.
1-2
CONSUMER INFORMATION
ACCESSORY USE AND MOTORCYCLE LOADING
ACCESSORY USEThe addition of unsuitable accessories canlead to unsafe operating conditions. It is notpossible for Suzuki to test each accessoryon the market or combinations of all theavailable accessories; however, your dealercan assist you in selecting quality accesso-ries and installing them correctly. Useextreme caution when selecting and install-ing the accessories on your motorcycle andconsult your Suzuki dealer if you have anyquestions.
WImproper installamodification of cause changes ilead to an accide
Never use imprmake sure that aused are properlyaccessories addshould be genuinequivalent desigmotorcycle. Instaing to their instruquestions, contac
ssory which does not limitf rider movement.tric accessory which doesotorcycle’s electrical sys- Severe overloads maywiring harness or createations.
a trailer or sidecar. This not designed to pull aar.
1-3
ACCESSORY INSTALLATION GUIDELINES• Install aerodynamic-affecting accesso-
ries, such as a fairing, windshield, back-rests, saddlebags, and travel trunks, aslow as possible, as close the motorcycleand as near the center of gravity as isfeasible. Check that the mounting brack-ets and other attachment hardware arerigidly mounted.
• Inspect for proper ground clearance andbank angle. Inspect that the accessorydoes not interfere with the operation ofthe suspension, steering or other controloperations.
• Accessories fitted to the handlebars orthe front fork area can create seriousstability problems. This extra weight willcause the motorcycle to be less respon-sive to your steering control. The weightmay also cause oscillations in the frontend and lead to instability problems.Accessories added to the handlebars orfront fork of the motorcycle should be aslight as possible and kept to a minimum.
• Select an accethe freedom o
• Select an elecnot exceed mtem capacity.damage the hazardous situ
• Do not pull motorcycle istrailer or sidec
ny items that protrude overthe motorcycle.both tires are properly specified tire pressure foronditions. Refer to page 6-
ding your motorcycle canbility to balance and steerle. You should ride atds, when you are carrying added accessories.
motorcycle, or removal oft may render the motorcy-al.
ARNINGn the space behind thefere with steering and
y objects in the space.
1-4
LOADING GUIDELINES
This motorcycle is primarily intended tocarry small items when you are not ridingwith a passenger. Follow the loading guide-lines below:• Balance the load between the left and
right side of the motorcycle and fasten itsecurely.
• Keep cargo weight low and as close tothe center of the motorcycle as possible.
• Do not attach large or heavy items to thehandlebars, front forks or rear fender.
• Do not install a luggage carrier or a lug-gage box protruding over the tail end ofthe motorcycle.
• Do not carry athe tail end of
• Check that inflated to theyour loading c46.
• Improperly loareduce your athe motorcycreduced speecargo or have
MODIFICATIONModification of theoriginal equipmencle unsafe or illeg
WARNINGOverloading or improper loading cancause loss of motorcycle control and anaccident.
Follow loading guidelines in this manual.
WPlacing objects ifairing can intercan lose control.
Do not carry anbehind the fairing
Yotorcycle is limited to two not admit any riders ifailable, nor load luggages
re there is no seat or load-
FORE RIDINGly the instructions in theFORE RIDING” section ofnot forget to perform an
ection to ensure the safety passenger.
URSELF WITH THE
d your mechanical knowl-oundation for safe ridinggest that you practice rid-le in a non-traffic situationroughly familiar with yourcontrols. Remember prac-t.
1-5
SAFE RIDING RECOMMENDATION FOR MOTORCYCLE RIDERSMotorcycle riding is great fun and an excit-ing sport. Motorcycle riding also requiresthat some extra precautions be taken toensure the safety of the rider and passen-ger. These precautions are:
WEAR A HELMETMotorcycle safety equipment starts with aquality helmet. One of the most serious inju-ries that can happen is a head injury.ALWAYS wear a properly approved helmet.You should also wear suitable eye protec-tion.
RIDING APPARELLoose, fancy clothing can be uncomfortableand unsafe when riding your motorcycle.Choose good quality motorcycle ridingapparel when riding your motorcycle.
RIDING CAPACITCapacity of this mpersons only. Dothere’s no seat avin the space wheing platform.
INSPECTION BEReview thorough“INSPECTION BEthis manual. Do entire safety inspof the rider and its
FAMILIARIZE YOMOTORCYCLEYour riding skill anedge form the fpractices. We suging your motorcycuntil you are thomachine and its tice makes perfec
ELYn type of motorcycle acci- a car traveling towards a
round corner in front of the defensively. Wise motor-tegy of assuming they arerivers, even in broad day-
t, reflecting clothing. Turnnd taillight every time evenny day to attract driver’st ride in another driver’s
1-6
KNOW YOUR LIMITSRide within the boundaries of your own skillat all times. Knowing these limits and stay-ing within them will help you to avoid acci-dents.
BE EXTRA SAFETY CONSCIOUS ON BAD WEATHER DAYSRiding on bad weather days, especially wetones, requires extra caution. Braking dis-tances double on a rainy day. Stay off thepainted surface marks, manhole covers andgreasy appearing areas as they can beespecially slippery. Use extreme caution atrailway crossings and on metal gratings andbridges. Whenever in doubt about road con-dition, slow down!
RIDE DEFENSIVThe most commodent occurs whenmotorcycle turns motorcyclist. Ridecyclist uses a strainvisible to other dlight. Wear brighon the headlight aon a bright, sunattention. Do noblind spot.
LOCATION engine serial numbers arethe motorcycle. They arest your dealer when order-ing to special service infor-
1-7
LABELSRead and follow all the labels on the motor-cycle. Make sure you understand all of thelabels. Do not remove any labels from themotorcycle.
SERIAL NUMBERThe frame and/orused to register also used to assiing parts or referrmation.
er 1 is stamped on thee. The engine serial num- on the crankcase assem-
1-8
The frame numbsteering head tubber 2 is stampedbly.
GSX-R 150GSX-S 150
1-9
Please write down the numbers here foryour reference.
Frame No.:
Engine No.:
2
CONTROLS
.................................... 2-2
.................................... 2-5
.................................... 2-7
.................................. 2-11
.................................. 2-33
.................................. 2-43
.................................. 2-46
.................................. 2-48
.................................. 2-50
.................................. 2-51
.................................. 2-52
.................................. 2-53
.................................. 2-57
LOKEIGKEINLERIFUKICGERESEST
2-1
CATION OF PARTS ................................. ..........................................................Y .........................................................................................................................
NITION SWITCH/MAIN SWITCH ........................................................................YLESS START SYSTEM .............................. .....................................................
STRUMENT PANEL .................................. ..........................................................FT HANDLEBAR .................................... ............................................................GHT HANDLEBAR ................................... ...........................................................EL TANK CAP ..................................... ...............................................................K STARTER LEVER ................................ .........................................................ARSHIFT LEVER ................................... ............................................................AR BRAKE PEDAL .................................. .........................................................AT LOCK AND HELMET HOLDERS ...................... ...........................................AND ....................................................................................................................
(ignition switch model)
r switches
yless start model)
R 150
2-2
CONTROLS
LOCATION OF PARTS
1 Clutch lever2 Left handlebar switches3 Instrument panel4 Front brake fluid reservoir5 Front brake lever
6 Ignition switch 7 Fuel tank cap8 Right handleba9 Throttle grip0 Main switch (ke
GSX-S 150 GSX-
plug
trests
GSX-S 150
2-3
A Battery and fusesB Seat lockC Helmet holdersD ToolsE Engine coolant reservoir
F Engine oil drainG Gearshift leverH StandI FootrestsJ Passenger foo
GSX-R 150
t switchal
ection window
GSX-S 150
2-4
K Rear brake fluid reservoirL Air cleanerM Engine oil filler capN Spark plug
O Rear brake lighP Rear brake pedQ Engine oil inspR Engine oil filter
GSX-R 150
ARNINGcould get caughtion switch and upperld interfere with steer-
f control.ey without key chainsched.
OTICElder or some chain to
an damage plated partsts around the ignition the ignition key or ato avoid plating and
2-5
KEY(Ignition Switch Model)
This motorcycle comes equipped with amain ignition key and a spare one. Keep thespare key in a safe place.
WA long key chain between the ignitbracket. This couingand cause loss oUse the ignition kor other keys atta
NAttaching key hothe ignition key cand painted parswitch. Use onlysoft key holder painting damage.
is stamped on a plate pro-ys. This number is usedplacement keys. Pleasember in the box providedrence.
switch knob key is com-nition switch, fuel tank capk. For the detail, refer toCH, FUEL TANK CAP,
2-6
(Keyless Start Model)
This motorcycle comes equipped with amain switch knob key and a spare one. Keepthe spare key in a safe place.
The key number vided with the kewhen making rewrite your key nufor your future refe
NOTE: The mainmonly used for igand rear seat locIGNITION SWITSEAT LOCK.
Key No.
n key-hole shutter:
tion key head to the hole at ignition switch.
to the bottom of the key-pener 2.
ze chemicals when atmo-rature becomes less than to avoid ignition key-holeg.rrosion chemicals to ther to avoid shutter corrosion
2-7
IGNITION SWITCH/MAIN SWITCH(Ignition Switch Model)
To close the ignition key-hole shutter:
Push the key-hole shutter knob 1 to closethe key-hole shutter.
To open the ignitio
1. Match the ignithe right of the
2. Push the keyhole shutter o
NOTE: • Apply anti-free
spheric tempefreezing pointshutter freezin
• Spray anti-cokey-hole shuttetrouble
uit is completed and thebe started. The position light and taillight will auto-ed on when the key is in key cannot be removedwitch in this position.
promptly after turning theosition, or the battery will consumption by the posi-
plate light and taillight
2-8
The ignition switch has 3 positions:
“OFF” PositionAll electrical circuits are cut off. The enginewill not start. The key can be removed.
“ON” PositionThe ignition circengine can now light, license platematically be turnthis position. Thefrom the ignition s
Start the engine key to the “ON” plose power due totion light, license
ARNINGfalls down due to a slippected damage to the cause the engine tohich could result in alt in injury from moving rear wheel.
falls down, turn the immediately. Ask youri dealer to inspect the
seen damage.
2-9
“LOCK” PositionTo lock the steering, turn the handlebar allthe way to the left. Push the key in and turnit to the “LOCK” position and remove thekey. All electrical circuits are cut off.
WARNINGTurning the ignition switch to the“LOCK” position while the motorcycle ismoving can be hazardous. Moving themotorcycle while the steering is lockedcan be hazardous. You could lose yourbalance and fall, or you could drop themotorcycle.
Stop the motorcycle and place it on thecenter stand before locking the steering.Never attempt to move the motorcyclewhen the steering is locked.
WIf the motorcycle or collision, unexmotorcycle couldkeep running, wfire, or could resuparts such as the
If the motorcycleignition switch offauthorized Suzukmotorcycle for un
ionits are cut off. The engine
uit is completed and thee started. The taillight willturned on when the mainhis position.
ngine promptly after turn- “ (ON)” position, or theower due to consumption
its are cut off and the main be pulled out. A key is
ain switch knob and theused for fuel tank cap andr the detail, refer to FUEL LOCK.
2-10
(Keyless Start Model)Operation of the main switch knob becomespossible by operation of the keyless startsystem. For detail of the operation, refer toKEYLESS START SYSTEM selection.
The ignition switch has 4 position.
“ (OFF)” PositAll electrical circuwill not start.
“ (ON)” PositionThe ignition circengine can now bautomatically be switch knob is in t
NOTE: Start the eing the key to thebattery will lose pby the taillight.
“ (ACC)” PositionAll electrical circuswitch knob canattached to the mkey is commonly rear seat lock. FoTANK CAP, SEAT
SYSTEM start system, a remoteunicates with the system
ycle body to verify ID code.g operations are possible the remote controller fromg:
switch knob and steeringof main switch knob.
2-11
“LOCK” PositionTo lock the steering, turn the handlebar allthe way to the left. Push down and turn themain switch knob to the “LOCK” position. Allelectrical circuits are cut off.
KEYLESS STARTWith this keylesscontroller(s) communit in the motorcAnd, the followinwithout taking outyour pocket or ba
ON/OFF of mainlock by operation
1 Antenna
WARNINGIf the motorcycle falls down due to a slipor collision, unexpected damage to themotorcycle could cause the engine tokeep running, which could result in afire, or could result in injury from movingparts such as the rear wheel.
If the motorcycle falls down, turn theignition switch off immediately. Ask yourauthorized Suzuki dealer to inspect themotorcycle for unseen damage.
FUNCTION vehicle in a crowded park-azard lights to blink twog the remote controller
ily. This answer-back func-when the remote controlleron mode.
torcycle has left for moreut any operation or the bat-cycle is reconnected, thetion does not work. In such
ain switch knob once andrecovers the answer-back
2-12
This telecommunication equipment is incompliance with NTCZ equirements
ANSWER-BACK You may find youring making the htimes by pushinswitch momentartion can be used is in communicati
NOTE: If the mothan 9 days withotery of the motoranswer-back funca case, push the mthen the system function.
WARNINGThe keyless start system transmits weakradio signal from an antenna installed inthe motorcycle, medical equipment suchas implanted pacemaker could receivesome influence by the radio signal.
If you are equipped with such medicalequipment, we recommend you to con-sult with a doctor or the medical equip-ment manufacturer before using thekeyless start system.
eyless start system. Whenton 1 for a moment, thestays on for a certain time. to the communicationation 2 light turns on
OTICEntroller is a precisionwith electronic parts tonal. To avoid malfunc- controller, observe ther the handling:
or otherwise exposeer to large shock.mote controller where it to direct sunlight, highnd humidity.r drill remote controller.magnetized key holder
2-13
SWITCHING COMMUNICATION MODE IN REMOTE CONTROLLER
To change the communication mode, pushthe remote controller button 1 for one sec-ond or more.
Communication mode:You may use keyless start system. Whenyou push the button 1 for a moment, indica-tion light 2 turns on momentarily. Whenswitching to the stop mode, the indicationlight 2 stays on for a certain time.
Stop mode:You cannot use kyou push the butindication light 2 When switchingmode, the indicmomentarily.
NThe remote codevice equipped transmit radio sigtion of the remotefollowing points fo
• Do not bendremote controll
• Do not place rewill be exposedtemperatures a
• Do not shave o• Do not attach
etc.
mote controller is withine of the motorcycle, a per- not have the remote con-erate the engine to start,nob, seat lock or fuel lide. You are required some matter. the usage, however, the
about 2 years. Continuousrong radio wave from elec-es such as personal-com-ay accelerate the batteryDo not place the remotede them.loss of the remote control-
end you to make a spareller. Consult your Suzuki
making.ration can be allowed up torollers in this keyless start
2-14
NOTE: • Rider must carry remote controller.• When a metal piece touches or covers
the remote controller, communicationcould be interrupted.
• When the reoperating rangson who doestroller may opmain switch klock to releascaution to this
• Depending onbattery life is receiving of sttrical appliancputer or TV mconsumption. controller besi
• Preparing for ler, we recommremote controdealer for the
• ID code regist6 remote contsystem.
• Do not put remote controller besideelectrical appliances such as per-sonal-computer, TV or medical equip-ment such as low frequency clinicdevice.
• Do not moisten remote controller.• Do not heat remote controller over a
fire.• Do not wash remote controller in an
ultrasonic cleaner etc.• Adhesion of fuel, polishing agent, oils
and fats to remote controller body maycause deformation or crack.
• Do not disassemble remote controllerexcept for battery change or ID codecheck. Only body cover is removable.
loss or battery run down,nd preserve the personalumber.st all of remote controllerse, up to 6 remote control-registered using personalumber.
2-15
PERSONAL IDENTIFICATION NUMBER OF REMOTE CONTROLLER
Originally registered personal identificationnumber 1 is affixed in the remote controller.In case of loss or battery run down, you mayinput the identification number and thenoperation of the main switch knob becomespossible. Refer to OPERATING PROCE-DURE WHEN REMOTE CONTROLLERCANNOT BE USED in this section.
NOTE: • Preparing for
write down aidentification n
• If you have loincluding sparlers can be identification n
ote controller uses weakthe operating range mayuce depending on the sur-itions.ttery is exhausted or aa strong radio wave andeduction of the operatingunction of the system may
o or more remote control-e time, a remote controllerrity will respond. If you
ic equipment with ID codestem for other motorcycleime, the keyless start sys-ork.
2-16
OPERATING RANGE OF REMOTE CONTROLLER
0.5 – 1.0 m
The remote controller activates in the follow-ing operating range.
Keyless start: 0.5 – 1.0 mAnswer-back: About 20 m
NOTE: • Since the rem
radio signal, expand or redrounding cond
• When the baplace where noise exist, rrange or malfoccur.
• If you carry twlers at the samof higher priocarry electronregistration syat the same ttem may not w
rcycle carrying the remote communication mode.
in switch knob 2 is in “CK” position, and push thease it.code is authenticated, thetor light 3 comes on. In “n, the main switch knobulled out, and using the
l lid and rear seat can be
switch knob to “ (ON)”.
2-17
OPERATING OF KEYLESS START SYSTEM
When Riding
1. Ride the motocontroller 1 in
2. Check the ma(OFF)” or “LOknob and rele
3. When the ID keyless indica(ACC)” positiokey can be pknob key, fueopened.
4. Turn the main
t
motorcycle carrying theller 1 in communication
in switch knob to “CK”. of the remote controller is the keyless indicator lightzard lights blink one timeswitch knob is locked.
2-18
NOTE: • After the main switch knob is pushed
and released, if the knob is not turned to“ (ON)” within 4 seconds, illuminationof the main switch knob goes out, themain switch knob is locked.
• The main switch has a system so as tofail the engagement when the knob isturned purposing theft or mischief. If themain switch knob has been turned to aplace other than “ (OFF)” or “LOCK”by a mischief etc., you need to return theknob to “ (OFF)” or “LOCK”, andpush the knob and release it.
When Getting Ou
1. Get out the remote contromode.
2. Turn the ma(OFF)” or “LO
3. When ID codeauthenticated,comes on, haand the main
“ (OFF)” and pushingin 2 seconds.rating range of the remotearking the motorcyclew glass or wall enables
to release the main switchngine. In these conditions,e controller in stop mode.ITCHING COMMUNICA-IN REMOTE CONTROL-
ction.
2-19
NOTE: • Do not leave the vehicle positioning the
main switch knob between “(ON)” and“(OFF)”. In this switch position, a per-son who does not have registeredremote controller can operate the mainswitch to “(ON)”. In such a case, thekeyless indicator light blinks 4 times butthe engine cannot be started.
• To protect the vehicle against theft, leavethe motorcycle turning the main switchknob to “LOCK” and lock the switch.
• When turning the main switch knob to“ (OFF)”, if the system fails toauthenticate the remote controller due tomalfunction or missing of the remotecontroller, the indicator blinks maximumfor 30 seconds. During the 30 seconds,without carrying the remote controller,pushing the main switch knob releasesthe lock forcedly for 4 seconds and theknob can be operated. However, if theforced release is not necessary, therelease is finished by turning the main
switch knob toit 4 times with
• Within the opecontroller, pthrough windoother person and start the eset the remotRefer to SWTION MODE LER in this se
ent of Remote
indicator light blinks for 20ble function is found, ear-of the battery is recom-
pe CR2032
ent Procedure
laded screwdriver or coin soft cloth in the slot of theller and pry it open.
2-20
Indication of Battery Consumption
The remote controller transmits battery con-sumption signal to the keyless unit in themotorcycle body. If the battery is consumedto a certain extent, the keyless indicator light1 blinks for 20 seconds when the mainswitch knob is turned to “ (ON)”. In thiscase, replacement of the battery with newone is necessary.
Battery ReplacemControllerWhen the keylessseconds or unstalier replacement mended.
Battery: Button ty
Battery Replacem
1. Insert a flat-bcovered with aremote contro
battery of the motorcyclehe seat and replace the bat-ne. The keyless system willally.
emote Controller
controller cannot be used battery run down, input ID engine can be started.
nds after the main switchushed, the keyless indica-s one time. Checking thethe knob.
OTICEmble can damage the
.
tton battery correctlyolarity.unction, do not touchf the remote controller.
2-21
2. Replace the battery so its + terminalfaces the bottom of the case as shown inthe illustration.
3. Close the remote controller firmly.
NOTE: When theruns out, remove ttery with charged obe recovered norm
Operation when Rcannot be usedWhen the remotedue to missing orcode and then the
1. About 5 secoknob is kept ptor light blinkblink, release
WARNINGThere is a risk that children swallow but-ton battery or removed small parts acci-dentally and they can be affected.
Keep the button battery or removedparts out of reach of children.
NImproper disasseremote controller
• Install the buchecking the p
• To avoid malfinternal circuit o
is authenticated, the key- light and hazard lights
10 seconds after hazardo times, push the main
ease, turn the main switchN)”.
is not authenticated, thetor light blinks for 3 sec-
witch knob is not pushedds while inputting ID code,
ndicator light blinks for 3the input process is can-h a case, start the inputning.witch knob is pushed 10, or continuously pushed
or more while inputting IDess indicator light blinks ford the input process is can-h a case, start the inputning.
2-22
2. Start repeating the same steps oncemore within 3 seconds after step1.
3. About 5 seconds after the main switchknob is kept pushed, the keyless indica-tor light comes on. Checking turning onof the indicator, release the knob.
4. The keyless indicator light comes on andstays for about 3 seconds.
5. The keyless indicator light blinks onetime.
6. Push the main switch knob the numberof times corresponding to figure of the1st digit in ID code.
7. The keyless indicator light comes on andstays for about 2 seconds and then goesout.
8. The keyless indicator light blinks 2 times.9. Push the main switch knob the number
of times corresponding to figure of the2nd digit in ID code.
10. The keyless indicator light comes on andstays for about 2 seconds and then goesout.
11. Repeat the above steps up to the figureof the 4th digit in ID code.
12. When ID codeless indicatorblink 2 times.
13. Within about lights blink twswitch and relknob to “ (O
NOTE: • When ID code
keyless indicaonds.
• If the main swithin 5 seconthe keyless iseconds and celed. In sucfrom the begin
• If the main stimes or morefor 5 secondscode, the keyl3 seconds anceled. In sucfrom the begin
ID code 2341)
12
icator
rmation)
Hazard lamp
Once
ut 3 seconds
ut 2 seconds
ut 2 seconds
ut 2 seconds
ut 2 seconds
(Blink)
2-23
Operation when Remote Controller cannot be used (In case of
109
7
13
1 2
3
6
4
5
11
8
Keyless indicator light
(Input instruction)
Keyless indlight(Input confi
Main switch knob
1st of digit in ID code
2nd of digit in ID code
3rd of digit in ID code
4th of digit in ID code
(Blink)
(Blink)
(Blink)
(Blink)
About 5 seconds
About 5 seconds
About 5 seconds
OFFON
Once
Abo
Abo
Abo
Abo
Abo
Push and release
ID code, push the mainr 3 seconds and release,e mode is started. Withoute system returns to the
g ID code, pushing thenob will cancel the check-stem returns to the normal
remote controllers are reg-e of a remote controller in
is indicated under the con- remote controller is within range. This function iscode has been changed.
2-24
Check of ID CodeCounting the blinking number of the keylessindicator light, 4-digit number of ID code canbe checked.
1. Check that the remote controller is incommunication mode place within theoperation range.
2. With the main switch knob positioned in“(OFF)”, push the knob for 5 secondsso that the keyless indicator light goesout once and comes on again.
3. The keyless indicator light blinks thenumber of times corresponding to figureof the 1st digit in ID code.
4. About 5 seconds after turning off of thekeyless indicator light, the indicatorblinks the number of times correspond-ing to figure of the 2nd digit in ID code.
5. The above indication is repeated up tothe figure of the 4th digit in ID code.
NOTE: • After checking
switch knob foID code changany action, thnormal mode.
• While checkinmain switch king and the symode.
• If two or more istered, ID codhigher prioritydition that thethe operationexcluded if ID
indicator light
ode
code
ode
ode
(Blink)
About 5 seconds
About 5 seconds
About 5 seconds
About 5 seconds
2-25
Check of ID Code (In case of ID code 2341)
1
3
4
5
2
Main switch knob Keyless
1st of digit in ID c
2nd of digit in ID
3rd of digit in ID c
4th of digit in ID c
About 5 seconds
About 4 seconds
Remote controller
Communication mode
indicator light blinks two
nds after finishing blinking indicator light, push thenob the number of times to 2nd digit of new IDration.ove steps up to the figure of new ID code.l of ID code to optional fig- code) is completed cor-lights blink 2 times and thetor light comes on and
t 10 seconds.
2-26
Change of ID CodeID code can be changed to optional figures(new ID code).
1. Immediately after checking ID code,push the main switch knob for 3 secondsand release. If the knob is not releasedwithin 5 seconds, the system does notenter in ID code change mode.
2. The keyless indicator light comes on andstays for 10 seconds and then goes out.
3. The keyless indicator light blinks onetime.
4. Within 5 seconds after finishing blinkingof the keyless indicator light, push themain switch knob the number of timescorresponding to 1st digit of new ID codefor registration.
5. To tell the input in the above step, thekeyless indicator light blinks the regis-tered times.
6. The keyless indicator light comes on andstays for about 3 seconds and then goesout.
7. The keyless times.
8. Within 5 secoof the keylessmain switch kcorrespondingcode for regist
9. Repeat the abof the 4th digit
10. When renewaures (new IDrectly, hazard keyless indicastays for abou
e is changed, affixed IDremote controller already added becomes invalid.
2-27
NOTE: • If the main switch knob is not pushed
within 5 seconds while inputting new IDcode, the keyless indicator light blinks for3 seconds and the input process is can-celed. In such a case, start the inputfrom the beginning.
• If the main switch knob is pushed 10times or more, while inputting new IDcode, the keyless indicator light blinks for3 seconds and the input process is can-celed. In such a case, start the inputfrom the beginning.
• Once ID codcode in the added or to be
2)
11
ht)
Hazard lamp
(Blink)
ut 3 seconds
ut 3 seconds
ut 3 seconds
ut 3 seconds
2-28
Change of ID Code (Change from ID code 2341 to ID c ode 341
8
643
9
7
21
5
Keyless indicator light
(Input instruction)
Keyless indicator lig(Input confirmation
Main switch knob
1st of digit in ID code
2nd of digit in ID code
3rd of digit in ID code
4th of digit in ID code
(Blink)
(Blink)
(Blink)
(Blink)
Immediately
About 10 seconds
Abo
Abo
Abo
Abo
Checking the ID code
About 10 seconds
ndicator light blinks (maxi-seconds) the number of
ent number of the remote
mote controller within thege, push the remote con-momentarily, the keylesscomes on and then addi-ion is completed.
the above Step 4 and 5s. If not, an error occursl registration is not com-
2-29
Registration of Additional Remote ControllerNew remote controller can be registered tothe system additionally. Total 6 remote con-trollers are possible.
1. Place all of the registered remote con-trollers out of the operation range.
2. Input ID code for new remote controllerin the same manner as in procedure“Operation when remote controller can-not be used”. Refer to Operation whenRemote Controller cannot be used in thissection.
3. Within 10 seconds, push the main switchknob until the keyless indicator lightcomes on.
NOTE: Immediately after hazard lights blinktwo times, with the main switch knob posi-tioned in “(OFF)”, push the knob for 5seconds so that the keyless indicator lightgoes out once and comes on again.
4. The keyless imum for 10 times of prescontrollers.
5. Place new reoperation rantroller switch indicator light tional registrat
NOTE: Completewithin 10 secondand the additionapleted.
t, an error occurs and the
4
(Input confirmation)
old conds)
(Blink)
Keyless indicator light
2-30
NOTE: Complete the above Step 4 and 5 within 10 seconds. If noadditional registration is not completed.
2 3
5
1
Keyless indicator light
Remote controller Main switch knob
Place the remote controller out of the operation range.
Non-registration
Place the remote controller within the operation range.
Input ID code
Push and h(about 5 se
Registered
(Input instruction)
Immediately after hazard lights blink two times
indicator light blinks thees corresponding to num-ed remote controllers thateration range. Pushing theob for a long time (about 5
e the indicator is blinking,ontroller(s) located out ofrange is disabled.
ss indicator light stops inute.mote controller is one ine and, if disable operation error indication (blink oftor light) appears and theller is not disabled.
2-31
Disabling Remote ControllerWhen remote controller(s) is lost or stolen,the remote controller(s) can be disabled.
1. Place all of the remote controllers out ofthe operation range or set them in stopmode.
2. Input ID code for disabling remote con-troller in the same manner as in proce-dure “Operation when remote controllercannot be used”. Refer to Operationwhen Remote Controller cannot be usedin this section.
3. While the keyless indicator light stayson, push the main switch knob 5 times.
4. Set all of the remote controllers in com-munication mode, place them within theoperation range and push the mainswitch knob for a long time until the key-less indicator light blinks.
5. The keyless number of timber of registerexist within opmain switch knseconds) whilthe remote cthe operating
NOTE: • Blink of keyle
about one min• Registered re
the initial statis processed,keyless indicaremote contro
(Input confirmation)
(Blink)
Keyless indicator light
)
2-32
2
3
5
4
1
Keyless indicator light
Remote controller Main switch knob
Place the remote controllerout of the operation rangeor set in stop mode.
Registered
Set the remote controller in communication mode, place within the operation range.
Input ID code
About 5 seconds
Registered
(Input instruction)
Push and hold (about 5 seconds
ates the opening pattern
4 5 6 7 8 9 10 11 12 13
4 5 6 7 8 9 10 11 12 13
MPG USIMPkm/L/100km
MPG USIMPkm/L/100km
4 5 6 7 8 9 10 11 12 13
4 5 6 7 8 9 10 11 12 13
2-33
INSTRUMENT PANEL
The engine rpm indicator light 9, malfunc-tion indicator light 0, coolant temperatureindicator light A, and LCD’s work as followsto confirm their function when the mainswitch knob is turned to the “ (ON)” posi-tion.
The display indicshown below:
ADJSEL
RPM
NGEAR
km/h
F0 1 2 3 4 5 6 7 8 9 10 11 12 13
E
TRIP
INTERVAL OIL CHANGE
1000r/min
MPG USIMPkm/L/100km
0 1 2 3
0 1 2 3
0 1 2 3
0 1 2 3
4 indicates the road speedour.
ndicates the engine speedminute (r/min).
2-34
TURN SIGNAL INDICATOR LIGHT “ ” 3When the turn signals are being operatedeither to the right or to the left, the indicatorlight will blink intermittently.
NOTE: If a turn signal light is not operatingproperly due to bulb filament or circuit fail-ure, the indicator light blinks more quickly tonotify the rider of the existence of a problem.
SPEEDOMETERThe speedometerin kilometers per h
TACHOMETER 5The tachometer iin revolutions per
ADJSEL
RPM
NGEAR
km/h
F0 1 2 3 4 5 6 7 8 9 10 11 12 13
E
TRIP
INTERVAL OIL CHANGE
1000r/min
MPG USIMPkm/L/100km
L button 1 or ADJ button and held, the display willnuously.n be adjusted when theob is in the “ (ON)” posi-
powered by the battery ofe. If your motorcycle is tod more than two months,ttery from the motorcycle.
INDICATOR 7n indicator indicates gearcator displays “0” when the neutral.
2-35
CLOCK 6Time is shown when the main switch knob isin the “ (ON)” position. The clock has a12-hour display. Follow the procedure belowto adjust the clock.
1. To adjust the clock, press and hold theSEL button 1 and the ADJ button 2simultaneously for 2 seconds until theclock display blinks when adjustingclock.
2. Push the SEL button 1 to adjust thehour display.
3. Push the ADJ button 2 to adjust theminute display.
4. Press and hold the SEL button 1 andthe ADJ button 2 simultaneously for 2seconds to return to the clock mode.
NOTE: • When the SE
2 is pressedincrease conti
• The clock camain switch kntion.
• This clock is the motorcyclbe left unuseremove the ba
GEAR POSITIONThe gear positioposition. This inditransmission is in
eter will not indicate cor-otorcycle is placed on the
the main switch knob toition when the motorcycle
ICATOR LIGHT 9dicator light 9 will light or
gine speed reaches a pre-
atelyL
Approximately2.5 L
Full
Blink
2-36
FUEL METER “ ” 8The fuel meter indicates the amount of fuelremaining in the fuel tank. The fuel meterdisplays all 5 segments when the fuel tank isfull. The mark blinks when the fuel leveldrops below 2.5 L. The mark and segmentblink when the fuel drops below 1.0 L.
NOTE: The fuel mrectly when the mside stand. Turnthe “ (ON)” posis held upright.
ENGINE RPM INDThe engine rpm inblink when the enset engine rpm.
ADJSEL
RPM
NGEAR
km/h
F0 1 2 3 4 5 6 7 8 9 10 11 12 13
E
TRIP
INTERVAL OIL CHANGE
1000r/min
MPG USIMPkm/L/100km
Fuel tankApproxim
1.0
Fuel segment
Blink
… mark
Blink
selection can not be oper-cycle speed of more than
ARNINGplay while riding can beoving a hand from thereduce your ability to
cycle.
e display while riding. on the handlebars.
2-37
LIGHT/BLINK/NO LIGHT Mode Selection1. To enter the selection mode, turn on the
main switch knob and press and hold theSEL button 1 for more than 2 secondsto change the mode.
2. Push the ADJ button 2 to change thelighting mode. The mode changes as fol-lows:LIGHT → BLINK → NO LIGHT → LIGHT.The engine rpm indicator light 9 comeson steady in the LIGHT mode and blinksin the BLINK mode. The engine rpm indi-cator mark “” D comes on when theLIGHT or BLINK mode is selected.
3. After selecting the LIGHT mode orBLINK mode, push the SEL button 1 tochange preset engine rpm setting.
4. Push the ADJ button 2 to set presetengine rpm. The engine rpm can be set inincrements of 500 r/min. The tachometerindicates preset engine rpm. The avail-able setting range is from 3000 r/min to11500 r/min.
5. Push the SEL button 1 to exit theengine rpm voluntariness mode.
NOTE: The modeated at the motor10 km/h.
WChanging the dishazardous. Remhandlebars can control the motor
Never change thKeep both hands
OTICE indicator light comes problem with the fuel Riding the motorcyclection indicator lit canne and transmission.
indicator light comesthorized Suzuki dealerchanic inspect the fuels soon as possible.
2-38
MALFUNCTION INDICATOR LIGHT “ ” 0If the fuel injection system fails, the malfunc-tion indicator light 0 comes on and the fol-lowing two modes;
A. The malfunction indicator light 0 comeson and remains lit.
B. The malfunction indicator light 0 blinks.
The engine may continue to run in mode A,but the engine will not run in mode B.
ADJSEL
RPM
NGEAR
km/h
F0 1 2 3 4 5 6 7 8 9 10 11 12 13
E
TRIP
INTERVAL OIL CHANGE
1000r/min
MPG USIMPkm/L/100km
NThe malfunctionon to indicate ainjection system.with the malfundamage the engi
If the malfunctionon, have your auor a qualified meinjection system a
ERATURE INDICATOR
t comes on when the cool-ndicates more than 120°C.nt temperature indicator
the engine and check the engine cools.
CATOR LIGHT “ ” Br light will flash when them is turned on.
OTICEcycle with the coolantator lit can cause seri-ge due to overheating.
lant temperature indica-, stop the engine to letn the engine until the
ure indicator light goes
2-39
NOTE: • If the malfunction indicator light comes
on and remains lit, keep the engine run-ning and bring your motorcycle to anauthorized Suzuki dealer. If the enginestalls, try restarting the engine after turn-ing the main switch knob off and on.
• If the malfunction indicator light blinks,the engine will not start.
• If the indicator light comes on and fastblinks 3 times, the battery voltage islower. Try charging the battery.
COOLANT TEMPLIGHT “ ” AThis indicator lighant temperature iWhen the coolacomes on, stop coolant level after
HIGH BEAM INDIThe blue indicatoheadlight high bea
NRiding the motortemperature indicous engine dama
If the engine cootor light comes onit cool. Do not rucoolant temperatoff.
ange indicator: ain switch knob.ld the SEL button 1 and switch knob to the “ and hold the SEL buttonds. counter will reset and the indicator blinks 3 times
hange interval:r to odometer, then pressADJ button 2 for 2 sec-he INTERVAL and OILcators blink. button 1 to decrease the000 km to 500 km in 500sh the ADJ button 2 tointerval from 500 km to0 km steps. ld the SEL button 1 andn 2 for 2 seconds to exit
2-40
OIL CHANGE INDICATOR C
The oil change indicator comes on to remindyou to change the engine oil. The indicatorcomes on at initial 1000 km and preset inter-vals thereafter. The preset interval is adjust-able between 500 km and 4000 km in 500km steps. Reset the indicator after changingthe engine oil to turn off the indicator.
To reset the oil ch1. Turn off the m2. Press and ho
turn the main(ON)” position1 for 3 secon
3. The oil changeOIL CHANGEand goes off.
To preset the oil c1. Set the mete
and hold the onds until tCHANGE indi
2. Push the SELinterval from 4km steps. Puincrease the 4000 km in 50
3. Press and hothe ADJ buttothe preset.
ADJSEL
RPM
NGEAR
km/h
F0 1 2 3 4 5 6 7 8 9 10 11 12 13
E
TRIP
INTERVAL OIL CHANGE
1000r/min
MPG USIMPkm/L/100km
INTERVAL OIL CHANGE
play, push the SEL buttonanges in the order below.
TRIP
TRIP
km/L
TRIP
TRIP
km/L
2-41
NOTE: • The preset interval can be adjusted after
odometer reaches 1000 km.• Reset the indicator after initial engine oil
replacement.• Reset the indicator after oil replacement
even if the indicator is not displayed.• Preset interval change does not reset
the indicator.• The preset interval is factory adjusted to
4000 km.
ODOMETER/TRIP METER/AVERAGE FUEL CONSUMPTION METER EThe display has 5 functions; odometer, twotrip meters and two average fuel consumptionmeters. When the main switch knob is turnedto the “ (ON)” position, the opening patternshown below is displayed. After the openingpattern is displayed, the display will show thefunction that was displayed the last time thatthe main switch knob was turned off.
To change the dis1. The display ch
hTRIP
MPG USIMPkm/L/100km
zero, press and hold the ADJonds while the display indi- A or B, you want to reset.
trip meter exceeds 9999.9,ill return to 0.0 and start
umption meterl consumption meter dis-l consumption ratio of trip Average fuel consumption 0.1 to 99.9 (km/L) or from0 km). The average fuel
er indicates “– – . –” whenicates 0.0. Push the ADJeconds to change “km/L”m” mode. Trip A average mode. Change does notge fuel consumption mode.
consumption meter, reset
2-42
ODOMETERThe odometer registers the total distancethat the motorcycle has been ridden. Theodometer ranges from 0 to 999999.
The odometer display locks at 999999 whenthe total distance exceeds 999999.
TRIP METERSThe two trip meters are resettable odome-ters. They can register two kinds of distancesat the same time. For instance, trip meter Acan register the trip distance and trip meter Bcan register the distance between fuel stops.
To reset a meter to button 2 for 2 seccates the trip meter
NOTE: When the the trip meter wcounting again.
Average fuel consThe average fueplays average fueor trip B. The ameter ranges from2.0 to 99.9 (L/10consumption metthe trip meter indbutton 2 for 2 smode to “L/100 kfuel consumptionaffect trip B avera
To reset the fuel the trip meter.
ADJSEL
RPM
NGEAR
km/h
F0 1 2 3 4 5 6 7 8 9 10 11 12 13
E
TRIP
INTERVAL OIL CHANGE
1000r/min
MPG USIMPkm/L/100km
R
1s used for disengaging the wheel when starting theg the transmission gear.er disengages the clutch.
SHER SWITCH 2to flash the headlight highlight high beam will be lit switch is in “” position.
2-43
NOTE: The display shows estimated values.Indications may not be the same as actualvalues.
NEUTRAL INDICATOR LIGHT “N” FThe green light will come on when the trans-mission is in neutral. The light will go outwhen you shift into any gear other than neu-tral.
LEFT HANDLEBA
CLUTCH LEVER The clutch lever idrive to the rearengine or shiftinSqueezing the lev
HEADLIGHT FLAPress the switch beam. The headwhen the dimmer
OTICEplacing objects in frontcan obstruct headlighthis can result in head-
e on the headlight orront of the headlight.
2-44
DIMMER SWITCH 3“” positionThe headlight low beam and taillight turn on.
“” positionThe headlight high beam, low beam and tail-light turn on. The high beam indicator lightalso turns on.
NSticking tape or of the headlight heat radiation. Tlight damage.
Do not stick tapplace objects in f
GHT SWITCH “ ” 4h to the “” position willsignals. Moving the switchon will flash the right turncator light will also flashcancel turn signal opera-tch in.
” 5o sound the horn.
ARNINGe turn signals, and fail-e turn signals can be
r drivers may misjudge this may result in an
turn signals when you lanes or make a turn.ff the turn signals afterrn or lane change.
2-45
TURN SIGNAL LIMoving the switcflash the left turn to the “” positisignals. The indiintermittently. To tion, push the swi
HORN SWITCH “Press the switch t
NOTICEDo not put objects in front of the head-light or taillight when they are on, and donot cover with clothes when the motor-cycle is stopped.
This may cause melting of the lens ordamage to the object by the heat fromthe lens.
WFailure to use thure to turn off thhazardous. Otheyour course andaccident.
Always use the intend to changeBe sure to turn ocompleting the tu
EVER 2 applied by squeezing they toward the throttle grip.is equipped with a disk excessive pressure is not
he machine down properly.ill be lit when the lever is
3ontrolled by the position of Turn it towards you tospeed. Turn it away fromngine speed.
TER SWITCH “ ” 4ic starter switch to operate With the main switch knobosition, the transmission in the electric starter switch.
2-46
RIGHT HANDLEBAR
ENGINE STOP SWITCH 1“” positionThe ignition circuit is off. The engine cannotstart or run.
“” positionThe ignition circuit is on and the engine canrun.
FRONT BRAKE LThe front brake isbrake lever gentlThis motorcycle brake system andrequired to slow tThe brake light wsqueezed inward.
THROTTLE GRIPEngine speed is cthe throttle grip.increase engine you to decrease e
ELECTRIC STARPush in the electrthe starter motor.in the “ (ON)” pneutral and pushto start the engine
OTICEtarter motor for mores at a time can damager and wiring harness
.
e starter motor for more at a time. If the engine
after several attempts,upply and ignition sys-e TROUBLESHOOTINGnual.
2-47
NOTICECheck if the engine is under the follow-ing conditions. If the engine is startedunder the conditions other than thosementioned, the serious engine damagemay result. If these conditions are notindicated on the indicator, consult yourSuzuki dealer for checking.
• When the neutral indicator light comeson, the gear position indicator shouldindicate “0” (Neutral).
• When the neutral indicator light goes off,the gear position indicator should indi-cate either “1”, “2”, “3”, “4”, “5” or “6”.
NEngaging the sthan five secondthe starter motofrom overheating
Do not engage ththan five secondsdoes not start check the fuel stem. Refer to thsection in this ma
2-48
Suzuki Easy Start SystemSuzuki Easy Start System permits enginestart by simple one-push action on the elec-tric starter switch. When the transmission isin neutral, the engine can be started withoutsqueezing the clutch lever. When the trans-mission is in a position other than neutral,the engine can be started by squeezing theclutch lever.
NOTE: When the electric starter switch ispushed, the starter motor will continue turn-ing for about few seconds even when yourelease your hand from the switch. Afterelapsing about few seconds, or when theengine is started, the starter motor will stopautomatically.
FUEL TANK CAP
GSX-R 150
ARNINGe fuel tank, fuel mayexpands due to engineby the sun. Fuel thatch fire.
l when the fuel levelm of the filler neck.
2-49
To open the fuel tank cap, insert the mainswitch knob key into the lock and turn itclockwise. With the key inserted, lift up withthe key and open the fuel tank cap. To closethe fuel tank cap, push the cap down firmlywith the key in the cap lock.
Use fresh gasoline when filling up the fueltank. Do not use bad gasoline which is con-taminated with dirt, dust, water or other liq-uid. Be careful that dirt, dust or water doesnot enter the fuel tank when refueling.
1 Fuel level2 Filler neck
GSX-S 150
WIf you overfill thoverflow when it heat or heating overflows can cat
Stop adding fuereaches the botto
EVER
is equipped with a kickn the right side of thee engine place the motor-
ter stand, retract the right depress the kick starter
kick starter lever to itsr starting the engine.
ne can be started in anys disengaged.
GSX-S 150
2-50
KICK STARTER L
This motorcycle starter located oengine. To start thcycle on the censide footrest andlever forcefully.Slowly return thehome position afte
NOTE: The engigear if the clutch i
WARNINGFailure to follow safety precautionswhen refueling could result in a fire orcause you to breathe toxic fumes.
Refuel in a well ventilated area. Makesure the engine is off and avoid spillingfuel on a hot engine. Do not smoke, andmake sure there are no open flames orsparks in the area. Avoid breathing gas-oline vapours. Keep children and petsaway when you refuel the motorcycle.
ER
as a 6-speed transmissions shown. To shift properly,h lever and close the throt-ime you operate the gear- gearshift lever to upshift
lever to downshift. Neutraln 1st and 2nd gear. When, depress or lift the lever
1st and 2nd gear.
2-51
GEARSHIFT LEV
This motorcycle hwhich operates asqueeze the clutctle at the same tshift lever. Lift theand depress the is located betweeneutral is desiredhalfway between
WARNINGAn improperly retracted kick starter levercan interfere with rider control.
Be sure the kick starter lever is returnedto its home position after starting theengine.
NOTICEIf you depress the kick starter withoutretracting the right side footrest maydamage the footrest.
Be sure to retract the right side footrestwhen depressing the kick starter.
DAL
ear brake pedal will applyhe brake light will be lit
ke is operated.
2-52
NOTE: When the transmission is in neutral,the green indicator light on the instrumentpanel will be lit. However, even though thelight is illuminated, cautiously release theclutch lever slowly to make sure that thetransmission is positively in neutral.
Reduce the motorcycle speed before down-shifting. When down-shifting, the enginespeed should be increased before the clutchis engaged. This will prevent unnecessarywear on the drive train components and therear tire.
REAR BRAKE PE
Depressing the rthe rear brake. Twhen the rear bra
r end of the seat and slide
2-53
SEAT LOCK AND HELMET HOLDERSFront Seat
1. Lift up the rear end of the seat andremove the bolts 1.
2. Raise the reait backward.
ear seat, insert the maininto the lock and turn it
2-54
To reinstall the seat, slide the seat hooksinto the seat hook retainers on the frameand tighten the bolts securely.
Rear Seat
To remove the rswitch knob key clockwise.
WARNINGFailure to install the seat properly couldallow the seat to move and cause loss ofrider control.
Fasten the seat securely in its properposition.
GSX-R 150
GSX-S 150
ARNINGthe seat properly couldmove and cause loss of
securely in its proper
2-55
Raise the front end of the seat and slide itforward.
To reinstall the seat, slide the seat hooksinto the seat hook retainer and push downfirmly until the seat snaps into the lockedposition.
WFailure to install allow the seat to rider control.
Latch the seat position.
ARNINGmet fastened to the hel-nterfere with rider con-
lmet a fastened to a hel-e helmet securely atopst carry it.
2-56
HELMET HOLDERS
There are helmet holders underneath therear seat. To use them, remove the seat,hook your helmet to the helmet holder andrefit the seat.
WRiding with a helmet holder can itrol.
Never carry a hemet holder. Fix ththe seat if you mu
rs with your left hand andotrest bracket 3 with yourn the stand extension andle to the rear and upward.
orcycle on the side stand,oot on the end of the sideown firmly until the standh its arc and comes to rest
ARNINGide stand incompletelyult in an accident when
side stand completelyf.
2-57
STAND
Center Stand 1
To place the motorcycle on the center stand,place your right foot on the stand extension,
hold the handlebahold the pillion foright hand. Step orock the motorcyc
Side Stand 2To place the motplace your right fstand and push dpivots fully througagainst its stop.
GSX-R 150
GSX-S 150
WRiding with the sretracted can resyou turn left.
Always retract thebefore starting of
2-58
NOTICEIf you do not take proper precautionswhen parking, the motorcycle can fallover.
Park the motorcycle on firm, levelground whenever possible. If you mustpark on an incline, aim the front of themotorcycle uphill and put the transmis-sion into 1st gear to reduce the possibil-ity of rolling off the side stand.
3
EL, ENGINE OIL AND COOLANT RECOMMENDA-TIONS
.................................... 3-2
.................................... 3-3
.................................... 3-4
.................................... 3-7
FU
FUOXENEN
3-1
EL .......................................................................................................................YGENATED FUEL RECOMMENDATION .................... .....................................GINE OIL ............................................................................................................GINE COOLANT SOLUTION ........................... .................................................
ging, consult your Suzuki
OTICEcontaining alcohol caninted surfaces of your
spill any fuel when fill-. Wipe spilled gasoline
3-2
FUEL, ENGINE OIL AND COOLANT RECOMMENDATIONS
FUELUse unleaded gasoline with an octane ratingof 88 or higher (Research method).Unleaded gasoline can extend spark pluglife and exhaust components life.
Oxygenated fuels which meet the minimumoctane requirement and the requirementsdescribed below may be used in your motor-cycle without jeopardizing the New VehicleLimited Warranty.
NOTE: Oxygenated fuels are fuels which con-tain oxygen carrying additives such as alcohol.
NOTE: If the engine develops some troublelike lack of acceleration or insufficient power,the cause may be due to the fuel the motor-cycle uses. In such case, try changing thegas station to another. If the situation is not
improved by chandealer.
NSpilled gasoline damage the pamotorcycle.
Be careful not toing the fuel tankup immediately.
ize air pollution, Suzukithat you use oxygenated
any oxygenated fuel youmended octane ratings.
satisfied with the drivabilitycycle when you are usingd fuel, or if engine pinging, substitute another brand
ifferences between brands.
OTICEcontaining alcohol caninted surfaces of your
spill any fuel when fill-. Wipe spilled gasoline
3-3
OXYGENATED FUEL RECOMMENDATIONOxygenated fuels which meet the minimumoctane requirement and the requirementsdescribed below may be used in your motor-cycle without jeopardizing the New VehicleLimited Warranty.
NOTE: Oxygenated fuels are fuels whichcontain oxygen carrying additives such asalcohol.
Gasoline/Ethanol BlendsBlends of unleaded gasoline and ethanol(grain alcohol), also known as GASOHOL,are commercially available in some areas.Blends of this type may be used in yourvehicle if they are no more than 10% ethanol( , ). Make sure this gasoline-ethanolblend has octane ratings no lower thanthose recommended for gasoline.
NOTE: • To help minim
recommends fuels.
• Be sure that use has recom
• If you are not of your motoran oxygenateis experiencedas there are d
NSpilled gasoline damage the pamotorcycle.
Be careful not toing the fuel tankup immediately.
ne engine oil or equivalent. engine oil is not available,ngine oil according to the.
major contributor to yournce and life. Always selectne oil. Use oil with an APIleum Institute) classifica- or SL with a JASO classi-
troleum Institute Automobile Standards
API JASO
G, SH, SJ or SL MA
3-4
ENGINE OILUse Suzuki genuiIf Suzuki genuineselect a proper efollowing guidelineOil quality is a engine’s performagood quality engi(American Petrotion of SG, SH, SJfication of MA.
API: American PeJASO: JapaneseOrganization
NOTICEDo not use leaded gasoline.
Use of leaded gasoline causes the cata-lytic converter to malfunction.
SAE
10W-40S
standard is an index tos for 4-stroke motorcycles. Motorcycle and ATV clutch and transmission oil. JASO T903 specifiesuirements for motorcycle and transmissions.
sses, MA and MB. The oilthe classification as fol-
oil sales company
3-5
SAE Engine Oil ViscositySuzuki recommends the use of SAE 10W-40 engine oil. If SAE 10W-40 engine oil isnot available, select an alternative accordingto the following chart.
JASO T903The JASO T903select engine oiland ATV engineengines lubricategears with engineperformance reqand ATV clutches
There are two clacontainer shows lows.
1 Code number of2 Oil classification
ENGINE OIL
TEMP.
G, SH, SJ or SL
commended
SH, SJ or SL
recommended
A
PI SERVICE
SJ
SAE
10W-40
R
GY
CONSER
VIN
G
A
PI SERVICE
SJ
SAE
20W-50
3-6
Energy ConservingSuzuki does not recommend the use of“ENERGY CONSERVING” or “RESOURCECONSERVING” oils. Some engine oilswhich have an API classification of SH, SJor SL have an “ENERGY CONSERVING”indication in the API classification donutmark. These oils can affect engine life andclutch performance.
API S
Re
API
Not
EN
E
lant not specified for alu-r using ordinary tap wateran cause corrosion.
erforms as a rust inhibitorubricant as well as an anti-Therefore engine coolantt all times even though theerature in your area does
e freezing point.
OTICEoolant can damage theof your motorcycle.
spill any fluid when fill-. Wipe spilled engineiately.
3-7
ENGINE COOLANT SOLUTIONUse “SUZUKI SUPER LONG LIFE COOL-ANT” or “SUZUKI LONG LIFE COOLANT”.If “SUZUKI SUPER LONG LIFE COOLANT”and “SUZUKI LONG LIFE COOLANT” arenot available, use a glycol-based antifreezecompatible with an aluminum radiator mixedwith distilled water only at the ratio of 50:50.
NOTE: Using coominium engines oor mineral water c
Engine coolantEngine coolant pand water pump lfreeze solution. should be used aatmospheric tempnot go down to th
WARNINGEngine coolant is harmful or fatal if swal-lowed or inhaled. Solution can be poi-sonous to animals.
Do not drink antifreeze or coolant solu-tion. If swallowed, do not induce vomit-ing. Immediately contact a poisoncontrol center or a physician. Avoidinhaling mist or hot vapors; if inhaled,remove to fresh air. If coolant gets ineyes, flush eyes with water and seekmedical attention. Wash thoroughly afterhandling. Keep out of the reach of chil-dren and animals.
NSpilled engine cpainted surfaces
Be careful not to ing the radiatorcoolant up immed
FE COOLANT (Green)
er only. Water other than corrode and clog the alu-
of water/coolant(total): 1050 ml
mixture will protect therom freezing at tempera-. If the motorcycle is to be
erature below –31°C, thisld be increased up to 55%55°C) coolant. The mixing
xceed 60% coolant.
ater 525 ml
oolant 525 ml
3-8
SUZUKI SUPER LONG LIFE COOLANT (Blue)“SUZUKI SUPER LONG LIFE COOLANT” ispre-mixed to the proper ratio. Add only“SUZUKI SUPER LONG LIFE COOLANT” ifcoolant level drops. It is not necessary todilute “SUZUKI SUPER LONG LIFE COOL-ANT” when replacing coolant.
SUZUKI LONG LI
Water for mixingUse distilled watdistilled water canminium radiator.
Required amountSolution capacity
NOTE: This 50%cooling system ftures above –31°Cexposed to tempmixing ratio shou(–40°C) or 60% (–ratio should not e
50%W
C
3-9
4
AK-IN (RUNNING-IN) AND INSPECTION BEFORE RIDING
.................................... 4-4
BRE
IN
4-1
SPECTION BEFORE RIDING .............................................................................
E SPEED should be varied and not
nt speed. This allows thed” with pressure, and theng the parts to cool. This
process of the parts. It ise stress be placed on thents during break-in to
g process. Do not, though,ad on the engine.
4-2
BREAK-IN (RUNNING-IN) AND INSPECTION BEFORE RIDING
The foreword explains how important properbreak-in is to achieve maximum life and per-formance from your new Suzuki. The follow-ing guidelines explain proper break-inprocedures.
MAXIMUM ENGINE SPEED RECOMMENDATIONThis table shows the maximum recom-mended engine speed during the break-inperiod.
VARY THE ENGINThe engine speedheld at a constaparts to be “loadeunloaded, allowinaids the mating essential that somengine componeensure this matinapply excessive lo
Initial 800 km Below 5500 rpm
Up to 1600 km Below 8500 rpm
Over 1600 km Below 11500 rpm
T LOW SPEEDine at constant low speeduse parts to glaze and notengine to accelerate freelys, without exceeding theaximum limits. Do not,
throttle for the first 1600
INE OIL TO CIRCULATE
ling time after warm or coldefore applying load or rev- This allows time for the reach all critical engine
4-3
BREAKING IN THE NEW TIRESNew tires need proper break-in to assuremaximum performance, just as the enginedoes. Wear in the tread surface by graduallyincreasing your cornering lean angles overthe first 160 km before attempting maximumperformance. Avoid hard acceleration, hardcornering, and hard braking for the first 160km.
AVOID CONSTANOperating the eng(light load) can caseat in. Allow the through the gearrecommended mhowever, use fullkm.
ALLOW THE ENGBEFORE RIDINGAllow sufficient idengine start-up bving the engine.lubricating oil tocomponents.
WARNINGFailure to perform break-in of the tirescould cause tire slip and loss of control.
Use extra care when riding on new tires.Perform proper break-in of the tires asdescribed in this section and avoid hardacceleration, hard cornering, and hardbraking for the first 160 km.
ORE RIDING
ARNINGect your motorcycle
d to properly maintainincreases the chancesequipment damage.
your motorcycle each make sure it is in safeition. Refer to theD MAINTENANCE sec-
’s manual.
4-4
OBSERVE YOUR FIRST AND MOST CRITICAL SERVICEThe 1000 km service is the most importantservice your motorcycle will receive. Duringbreak-in all of the engine components willhave worn in and all of the other parts willhave seated in. All adjustments will berestored, all fasteners will be tightened, andthe dirty oil will be replaced.
Timely performance of the 1000 km servicewill ensure optimum service life and perfor-mance from the engine.
NOTE: The 1000 km service should be per-formed as outlined in the INSPECTIONAND MAINTENANCE section of thisOwner’s Manual. Pay particular attention tothe CAUTION and WARNING messages inthat section.
INSPECTION BEF
WFailure to inspbefore riding anyour motorcycle of an accident or
Always inspect time you use it tooperating condINSPECTION ANtion in this owner
ARNINGnance items when the can be hazardous. Youy injured if your handsught in moving engine
off when performinghecks, except whens and throttle.
4-5
Before riding the motorcycle, be sure tocheck the following items. Never underesti-mate the importance of these checks. Per-form all of them before riding themotorcycle.
WARNINGIf you operate this motorcycle withimproper tires or improper or uneven tirepressure, you may lose control of themotorcycle. This will increase your riskof an accident.
Always use tires of the size and typespecified in this owner’s manual. Alwaysmaintain proper tire pressure asdescribed in the INSPECTION ANDMAINTENANCE section.
WChecking mainteengine is runningcould be severelor clothing get caparts.
Shut the enginemaintenance cchecking the light
Correct pressureAdequate tread depthNo cracks or cuts
orrect level
Proper coolant levelNo coolant leakage
peration of all lights and ndicators
orrect function
orrect function
ood visibility
4-6
WHAT TO CHECK CHECK FOR:
Steering • Smoothness• No restriction of movement• No play or looseness
Throttle( 6-20)
• Correct play in the throttle cable• Smooth operation and positive
return of the throttle grip to the closed position
Clutch( 6-22)
• Correct lever play• Smooth and progressive action
Brakes( 2-46, 2-52, 6-37)
• Proper pedal and lever operation
• Fluid level in the reservoirs to be above “LOWER” line
• Correct pedal and lever play• No “sponginess”• No fluid leakage• Brake pads not to be worn
down to the limit line
Suspension Smooth movement
Fuel( 2-36)
Enough fuel for the planned distance of operation
Drive chain( 6-32)
• Correct tension or slack• Adequate lubrication• No excessive wear or damage
Tires( 6-44)
•••
Engine oil( 6-26)
C
Cooling system( 6-23)
••
Lighting( 2-10, 2-33, 2-43)
Oi
Engine stop switch( 2-46)
C
Horn( 2-45)
C
Windshield( 8-7)
G
5
RIDING TIPS
.................................... 5-2
.................................... 5-4
.................................... 5-6
.................................... 5-7
.................................... 5-7
STSTUSRIST
5-1
ARTING THE ENGINE .......................................................................................ARTING OFF ......................................................................................................ING THE TRANSMISSION ................................................................................
DING ON HILLS ................................... ...............................................................OPPING AND PARKING .............................. ......................................................
is Cold:ttle grip and push the elec-tch.e starts, let the engine rune sufficiently warms up.
OTICEine is under the follow- the engine is startedtions other than thoseerious engine damage
ese conditions are notindicator, consult your
checking.
ral indicator light comesosition indicator shouldutral).
al indicator light goes off,n indicator should indi-2”, “3”, “4”, “5” or “6”.
5-2
RIDING TIPS
STARTING THE ENGINEBefore attempting to start the engine, makesure:• The transmission is in neutral.• The engine stop switch is in the “”
position.
NOTE: This motorcycle is equipped withinterlock system for the ignition circuit andthe starter circuit. The engine can only bestarted if:• The transmission is in neutral, or• The transmission is in gear, the side
stand is fully up and the clutch is disen-gaged.
NOTE: The fuel supply system stops enginewhen the motorcycle is overturned. Turn offthe ignition switch before restarting theengine.
When the Engine1. Close the thro
tric starter swi2. After the engin
until the engin
NCheck if the enging conditions. Ifunder the condimentioned, the smay result. If thindicated on the Suzuki dealer for
• When the neuton, the gear pindicate “0” (Ne
• When the neutrthe gear positiocate either “1”, “
t Systemrt System permits enginee-push action on the elec-
. When the transmission isine can be started withouttch lever. When the trans-osition other than neutral, started by squeezing the
electric starter switch isr motor will continue turn- seconds even when youd from the switch. Afterw seconds, or when the
the starter motor will stop
5-3
When the Engine is Warm:Close the throttle grip and push the electricstarter switch.
Suzuki Easy StarSuzuki Easy Stastart by simple ontric starter switchin neutral, the engsqueezing the clumission is in a pthe engine can beclutch lever.
NOTE: When thepushed, the starteing for about fewrelease your hanelapsing about feengine is started,automatically.
WARNINGExhaust gas contains carbon monoxide,a dangerous gas that is difficult to detectbecause it is colorless and odorless.Breathing carbon monoxide can causedeath or severe injury.
Never start the engine or let it run indoorsor where there is little or no ventilation.
NOTICERunning the engine too long without rid-ing may cause the engine to overheat.Overheating can result in damage tointernal engine components and discol-oration of exhaust pipes.
Shut the engine off if you cannot beginyour ride promptly.
ARNINGven one hand or footycle, you can reduceontrol the motorcycle. you to lose your bal- the motorcycle. If youm a footrest, your foot
in contact with the rearld injure you or cause
h hands on the handle-et on the footrests ofuring operation.
5-4
STARTING OFF
WARNINGRiding at excessive speeds increasesyour chances of losing control of themotorcycle, which can result in an acci-dent.
Always ride at a speed that is proper forthe terrain, visibility and operating con-ditions, and your skills and experience.
WIf you remove efrom the motorcyour ability to cThis could causeance and fall offremove a foot froor leg may comewheels. This couan accident.
Always keep botbars and both feyour motorcycle d
ARNINGnds, which can occured by larger vehicles, at hilly areas, can causel of the motorcycle.
ed and be alert to theen side winds.
5-5
After moving the side stand to the fully upposition, squeeze the clutch lever in andpause momentarily. Engage first gear bydepressing the gearshift lever downward.Turn the throttle grip toward you and at thesame time release the clutch lever gentlyand smoothly. As the clutch engages, themotorcycle will start moving forward. To shiftto the next higher gear, accelerate gently,then close the throttle and squeeze theclutch lever in simultaneously. Lift the frontend of gearshift lever upward or depress therear end of gearshift lever to select the nextgear and release the clutch lever and openthe throttle again. Select the gears in thismanner until top gear is reached.
WSudden side wiwhen being passtunnel exits or inyou to lose contro
Reduce your spepossibility of sudd
ARNINGile the motorcycle is corner may cause rearss of control.
speed and downshifte corner.
OTICEift lever operation canmission.
ur foot on the gearshift
e to shift gears.
5-6
USING THE TRANSMISSIONThe transmission is provided to keep theengine operating smoothly in its normaloperating speed range. The gear ratios havebeen carefully chosen to meet the charac-teristics of the engine. The rider shouldalways select the most suitable gear for theprevailing conditions. Never slip the clutch tocontrol road speed, but rather downshift toallow the engine to run within its normaloperational range.
WARNINGDownshifting when engine speed is toohigh can;• cause the rear wheel to skid and lose
traction due to increased engine brak-ing, resulting in an accident; or
• force the engine to overrev in thelower gear, resulting in engine dam-age.
Reduce speed before downshifting.
WDownshifting whleaned over in awheel skid and lo
Reduce your before entering th
NImproper gearshdamage the trans
• Do not rest yolever.
• Do not use forc
ARKINGtle grip away from yourselfrottle completely.t and rear brakes evenlye time.
ough the gears as roadses.l with the clutch leverards the grip (disengaged the motorcycle is almostpped. The neutral positioned by observing the neu-
ght.
ARNINGders tend to underuti-rake. This can causeg distance and lead to only the front or rear skidding and loss of
es evenly and at the
5-7
RIDING ON HILLS• When climbing steep hills, the motorcy-
cle may begin to slow down and showlack of power. At this point you shouldshift to a lower gear so that the enginewill again be operating in its normalpower range. Shift rapidly to prevent themotorcycle from losing momentum.
• When riding down a steep hill, theengine may be used for braking by shift-ing to a lower gear.
• Be careful, however, not to allow theengine to overrev.
STOPPING AND P1. Twist the throt
to close the th2. Apply the fron
and at the sam3. Downshift thr
speed decrea4. Select neutra
squeezed towposition) whencompletely stocan be confirmtral indicator li
WInexperienced rilize the front bexcessive stoppina collision. Usingbrake can causecontrol.
Apply both braksame time.
ARNINGr vehicle too closely
collision. As vehiclee, stopping distancessively.
a safe stopping dis-ou and the vehicle in
OTICEtorcycle stopped withch lever operation on
age the motorcycle’s
s when stopping thelines.
5-8
WARNINGHard braking while turning may causewheel skid and loss of control.
Brake before you begin to turn.
WARNINGHard braking on wet, loose, rough, orother slippery surfaces can cause wheelskid and loss of control.
Brake lightly and with care on slippery orirregular surfaces.
WFollowing anothecan lead to aspeeds increasincreases progre
Always maintaintance between yfront of you.
NHolding the mothrottle and clutinclines can damclutch.
Use the brakemotorcycle on inc
AUTIONn cause severe burns.e hot enough to cause
time after stopping the
ycle where pedestriansnot likely to touch the
5-9
5. Park the motorcycle on a firm, flat sur-face where it will not fall over.
NOTE: If the motorcycle is to be parked onthe side stand on a slight slope, the frontend of the motorcycle should face “up” theincline to avoid rolling forward off the sidestand. You may leave the motorcycle in 1stgear to help prevent it from rolling off theside stand. Shift to neutral before startingthe engine.
6. Turn the main switch knob to the“(OFF)” position to stop the engine.
7. Turn the main switch knob to the “LOCK”position to lock the steering.
8. Remove the ignition key (GSX-S150)from the switch.
NOTE: If an optional anti-theft lock such asa U-shape lock, brake disk lock or chain isused to avoid theft, be sure to remove theanti-theft lock before moving the motorcycle.
CA hot muffler caThe muffler will bburns for some engine.
Park the motorcor children are muffler.
5-10
CAUTIONAfter the vehicle running, the rectifier isstill hot and may cause a burn.
Park the vehicle out of reach of pedestri-ans and children.
6
INSPECTION AND MAINTENANCE
.................................... 6-2
.................................... 6-6
.................................... 6-6
.................................... 6-7
.................................... 6-8
.................................. 6-10
.................................. 6-14
.................................. 6-16
.................................. 6-22
.................................. 6-23
.................................. 6-24
.................................. 6-27
.................................. 6-34
.................................. 6-40
.................................. 6-47
.................................. 6-52
.................................. 6-55
.................................. 6-59
.................................. 6-63
.................................. 6-65
MATORIUNLUBASPAIRFUCLCOENDRBRTIRFRRELIGFUCA
6-1
INTENANCE SCHEDULE .............................. ...................................................OLS ....................................................................................................................
GHT SIDE FAIRING REMOVAL ........................ .................................................DER COWLING REMOVAL ............................. .................................................BRICATION POINTS ................................ .........................................................TTERY ........................................... .....................................................................ARK PLUG ........................................ ................................................................. CLEANER ....................................... .................................................................
EL HOSE ............................................................................................................UTCH ..................................................................................................................OLANT ........................................... ....................................................................GINE OIL ............................................................................................................IVE CHAIN .........................................................................................................AKES ............................................ .....................................................................ES ......................................................................................................................ONT WHEEL REMOVAL ............................... ....................................................AR WHEEL REMOVAL ................................ .....................................................HT BULB REPLACEMENT ............................ ..................................................
SE .......................................................................................................................TALYTIC CONVERTER ............................... ......................................................
ARNINGance or failure to per-
ded maintenance cannt.
ycle in good condition.i dealer or a qualifiedrform the maintenanceith an asterisk (*). Youhe unmarked mainte-eferring to the instruc-ection, if you haverience. If you are notny of the jobs, ask yourdo the maintenance.
6-2
INSPECTION AND MAINTENANCE
MAINTENANCE SCHEDULEThe chart indicates the intervals betweenperiodic services in kilometers and months.At the end of each interval, be sure toinspect, check, lubricate and service asinstructed. If your motorcycle is used underhigh stress conditions such as continuousfull throttle operation, or is operated in adusty climate, certain services should beperformed more often to ensure reliability ofthe machine as explained in the mainte-nance section. Your Suzuki dealer can pro-vide you with further guidelines. Steeringcomponents, suspension and wheel compo-nents are key items and require very specialand careful servicing. For maximum safetywe suggest that you have these itemsinspected and serviced by your authorizedSuzuki dealer or a qualified servicemechanic.
WImproper maintenform recommenlead to an accide
Keep your motorcAsk your Suzukmechanic to peitems marked wmay perform tnance items by rtions in this smechanical expesure how to do aSuzuki dealer to
TENANCE CHART speci- requirements for mainte-e your motorcycle unders, perform maintenanceshown in the chart. If youns regarding maintenance your Suzuki dealer or ac.
OTICE parts with the mainhe “ (ON)” positionelectric parts when thehorted.
n switch before servic-arts to avoid short-cir-
6-3
NOTE: The MAINfies the minimumnance. If you ussevere conditionmore often than have any questiointervals, consultqualified mechani
WARNINGExhaust gas contains carbon monoxide,a dangerous gas that is difficult to detectbecause it is colorless and odorless.Breathing carbon monoxide can causedeath or severe injury.
Never start the engine or let it runindoors or where there is little or no ven-tilation.
NOTICEPoorly-made replacement parts cancause your motorcycle to wear morequickly and may shorten its useful life.
When replacing parts on your vehicle,use only genuine Suzuki replacementparts or their equivalent.
NServicing electricswitch knob in tcan damage the electric circuit is s
Turn off the ignitioing the electric pcuit damage.
nths, whichever comes first.
6 12
4000 8000
I I
ce every 12000 km
– T
– I
I R
I I
lace every 4 years
R R
– R
I I
– I
ery 4 years or 16000 km
ery 2 years or 8000 km
I I
I I
6-4
MAINTENANCE CHARTInterval: This interval should be judged by odometer reading or number of mo
Interval months 1
Item km 1000
Air cleaner ( 6-16)–
Repla
* Exhaust pipe bolt and muffler bolt T
* Valve clearance –
Spark plug ( 6-14) –
Fuel hose ( 6-22)–
* Rep
Engine oil ( 6-27) R
Engine oil filter ( 6-27) R
Throttle cable play ( 6-21) I
Evaporative emission control system –
* Engine coolant( 6-24)
“SUZUKI SUPER LONG LIFE COOLANT” (Blue)
Replace ev
“SUZUKI LONG LIFE COOLANT” (Green) or an engine coolant other than “SUZUKI SUPER LONG LIFE COOLANT” (Blue)
Replace ev
Radiator hose ( 6-27) –
Clutch cable play ( 6-23) –
; R= Replace; T= Tighten
6 12
4000 8000
I I
lubricate every 1000 km
I I
I I
lace every 4 years
I I
lace every 2 years
I I
– I
– I
– I
T T
ate every 1000 km
6-5
NOTE: I= Inspect and clean, adjust, replace or lubricate as necessary
Interval months 1
Item km 1000
Drive chain ( 6-34)I
Clean and
*Brakes ( 6-40) I
Brake hose ( 6-40)–
* Rep
Brake fluid ( 6-41)–
* Rep
Tires ( 6-47) –
* Steering I
* Front forks –
* Rear suspension –
* Chassis bolts and nuts T
Lubrication ( 6-8) Lubric
ING REMOVAL
ght side fairing, follow the
crews, bolt and fasteners.
6-6
TOOLS
The tool kit is provided with your motorcycle.It is located under the rear seat.
RIGHT SIDE FAIR(GSX-R150)To remove the riprocedure below:
1. Remove the s
REMOVAL
otorcycle on the center
6-7
2. Unhook the hooks and remove the rightside fairing 1.
3. Disconnect the front turn signal connec-tors 2.
4. Reinstall the right side fairing 1 in thereverse order of removal.
UNDER COWLING(GSX-S150)1. Place the m
stand.
INTS is important for smoothach working part of yourlso for safe riding. It is a lubricate the motorcycle ride or after it gets wet inashing it. Major lubricationd as follows.
OTICEical switches can dam-
ase and oil to electrical
6-8
2. Remove the right and left screws.
3. Remove the under cowling 1.
LUBRICATION POProper lubricationand long life of emotorcycle and agood practice toafter a long roughthe rain or after wpoints are indicate
NLubricating electrage the switches.
Do not apply greswitches.
pivotivot and spring hook pivot and spring hook
ever pivotepedal pivot and front foot-tever pivot
6-9
.....Grease.....Drive chain lubricant
1....Clutch lever 2....Side stand p3....Center stand4....Drive chain5....Front brake l6....Throttle cabl7....Rear brake
rest bar pivo8....Kick starter l
D
ARNINGid from the battery can
or severe burns.
near the battery, usection and gloves. Flushh ample water and getmediately if you sufferteries out of reach of
ARNINGe flammable hydrogenexplode if exposed to
sparks away from theoke when working near
6-10
BATTERYThe battery is a sealed type battery andrequires no maintenance. Have your dealercheck the battery’s state of charge periodi-cally.
The standard charging rate is 0.5A × 5 to 10hours and the maximum rate is 5.0A × 30min. Never exceed the maximum chargingrate.
WARNINGBattery posts, terminals, and relatedaccessories contain lead and lead com-pounds. Lead is harmful to your health ifit gets into your blood stream.
Wash hands after handling any partscontaining lead.
WDiluted sulfuric accause blindness
When working proper eye proteeyes or body witmedical care iminjury. Keep batchildren.
WBatteries producgas which can flames or sparks.
Keep flames andbattery. Never smthe battery.
VALttery, follow the procedure
orcycle on the side stand.seat by referring to the SEATLMET HOLDERS section.
rubber sheet 1.e negative (–) terminal 2.y 3.ap. Disconnect the positive.attery 3.
6-11
BATTERY REMOTo remove the babelow:
1. Place the mot2. Open the front
LOCK AND HE
3. Turn over the 4. Disconnect th5. Pull the batter6. Remove the c
(+) terminal 47. Remove the b
NOTICEExceeding the maximum charging ratefor the battery can shorten its life.
Never exceed the maximum chargingrate for the battery.
WARNINGWiping the battery with a dry cloth cancause a static electricity spark, whichcan start a fire.
Wipe the battery with a damp cloth toavoid static electricity build up.
me type MF battery whenattery.
battery once a month if thenot used for a long time.
ARNINGin toxic substances acid and lead. Theyry to humans or couldonment.
ust be disposed of org to local law and must with ordinary house- sure not to tip over theu remove it from theerwise, sulfuric acid you might be injured.
6-12
To install the battery:1. Install the battery in the reverse order of
removal.2. Connect the battery terminals securely.
NOTE: • Select the sa
replacing the b• Recharge the
motorcycle is
NOTICEReversing the battery lead wires candamage the charging system and thebattery.
Always attach the red lead to the (+) pos-itive terminal and the black (or black withwhite tracer) lead to the (–) negative ter-minal.
WBatteries containcluding sulfuriccould cause injudamage the envir
A used battery mrecycled accordinnot be discardedhold waste. Makebattery when yomotorcycle. Othcould run out and
sed battery is disposed ofctly, you will help prevente consequences for thehuman health, which coulded by inappropriate wastebattery. The recycling ofelp to conserve natural
ore detailed informationr recycling of the used bat-Suzuki dealer.
6-13
The crossed-out wheeled bin symbol Alocated on the battery label indicates that aused battery should be collected separatelyfrom ordinary household waste.The chemical symbol of “Pb” B indicatesthe battery contains more than 0.004% lead.
By ensuring the uor recycled correpotential negativenvironment and otherwise be caushandling of the materials will hresources. For mabout disposing otery, consult your Pb
park plug with a spark plug
6-14
SPARK PLUG
SPARK PLUG REMOVALTo remove the spark plug, follow the proce-dure below:
1. Remove the right side fairing by referringto the RIGHT SIDE FAIRING REMOVALsection. (For GSX-R150 only)
2. Disconnect the spark plug cap.
3. Remove the swrench.
t Guide
OTICErk plug may have an
appropriate heat rangeThis may cause severewhich may not be cov-nty.
ark plugs listed or theirult your Suzuki dealer ifwhich spark plug is cor- of usage.
DENSO REMARKS
U24EPR-N9 Standard
6-15
SPARK PLUG INSPECTION
0.8 – 0.9 mm
Adjust the spark plug gap to 0.8 – 0.9 mmby using a spark plug gap thickness gauge.The spark plug should be replaced periodi-cally.
Plug Replacemen
NAn improper spaincorrect fit or infor your engine. engine damage ered under warra
Use one of the spequivalent. Consyou are not sure rect for your type
NGK
MR8E-9
ave become clogged withtance will increase with ae in power output and annsumption. If you use your normal low-stress condi- service the air cleaner atified. If you ride in dusty,nditions, you will need toaner element much more
he following procedure tont and inspect it.
6-16
INSTALLATION AIR CLEANERIf the elements hdust, intake resisresultant decreasincrease in fuel comotorcycle undertions, you shouldthe intervals specwet or muddy coinspect the air clefrequently. Use tremove the eleme
NOTICEImproper installation of the spark plug candamage your motorcycle. An overly-tightor cross-threaded spark plug will damagethe aluminum threads of the cylinder head.
Carefully turn the spark plug by handinto the threads. If the spark plug is new,tighten it with a wrench about 1/2 turnpast finger tight. If you are reusing theold spark plug, tighten it with a wrenchabout 1/8 turn past finger tight.
NOTICEDirt can damage the moving engineparts of your motorcycle if it enters anopen spark plug hole.
Cover the spark plug hole while thespark plug is out of the hole.
OTICE the air cleaner elementmotorcycle is used in
muddy conditions cantorcycle. The air cleanerecome clogged under, and engine damage
he air cleaner element severe conditions.ment as necessary. If
air cleaner case, imme-element and the inside
6-17
WARNINGOperating the engine without the aircleaner element in place can be hazard-ous. A flame can spit back from theengine to the air intake box without theair cleaner element to stop it. Severeengine damage can also occur if dirtenters the engine due to running theengine without the air cleaner element.
Never run the engine without the aircleaner element in place.
NFailure to inspectfrequently if the dusty, wet, or damage your moelement can bthese conditionsmay result.
Always inspect tafter riding inReplace the elewater gets in thediately clean the of the case.
ir cleaner cup 4.
ir cleaner element 5.
6-18
Follow the procedure below to remove theair cleaner element.
1. Place the motorcycle on the side stand.2. Remove the front seat by referring to the
SEAT LOCK AND HELMET HOLDERsection.
3. Turn over the rubber sheet 1.4. Remove the screws and the relay box 2.
Disconnect the coupler 3.
5. Remove the a
6. Remove the a
hecked element or new airent in reverse order ofbsolutely sure that the ele-ely in position and is seal-
OTICE can damage the air
ir cleaner element with
OTICEr element will allow dirtne and can damage the
cleaner element with atorn. Carefully examinelement for tears during
6-19
7. Inspect the air cleaner element condi-tion. Replace the air cleaner elementperiodically.
8. Reinstall the ccleaner elemremoval. Be ament is securing properly.
NOTICEGripping paper part of the filter with atool or hitting the element to peripherymay damage the filter.
If it is difficult to remove the filter, con-sult your Suzuki dealer.
NCompressed aircleaner element.
Do not blow the acompressed air.
NA torn air cleaneto enter the engiengine.
Replace the air new one if it is the air cleaner ecleaning.
Plug
and drain water and oil attenance interval. The airs are located beneath the
6-20
NOTE: Be careful not to spray water on theair cleaner box when cleaning the motorcy-cle.
Air Cleaner Drain
Remove the plugsthe periodic maincleaner drain plugair cleaner box.
NOTICEFailure to position the air cleaner ele-ment properly can allow dirt to bypassthe air cleaner element. This will causeengine damage.
Be sure to properly install the air cleanerelement.
e play:oot 1.k nut 2.
ster 3 so that the throttle 4.0 mm play.ck nut 2.oot 1.
ARNINGle cable play can causerise suddenly when youars. This can lead to
d an accident.
le cable play so thatd does not rise due toent.
6-21
THROTTLE CABLE ADJUSTMENT
2.0 – 4.0 mm
To adjust the cabl1. Remove the b2. Loosen the loc3. Turn the adju
grip has 2.0 –4. Tighten the lo5. Replace the b
WInadequate throttengine speed to turn the handlebloss of control an
Adjust the throttengine idle speehandlebar movem
ght side fairing by referringSIDE FAIRING REMOVALSX-R150 only)
el hose for damage andIf any defects are found,ust be replaced.
6-22
THROTTLE CABLE BOOTS
The throttle cable have a boots. Check thatthe boots are fit securely. Do not apply waterdirectly to the boots when washing. Wipe offdirt from the boots with a wet cloth when theboots are dirty.
FUEL HOSE1. Remove the ri
to the RIGHT section. (For G
2. Inspect the fufuel leakage. the fuel hose m
ance interval, adjust they with the clutch cablele play should be 10 – 15d at the clutch lever endbegins to disengage. If youunt of clutch cable play is in the following way:
k nut 1.h lever adjuster 2 clock- it will go.ble adjuster lock nuts 3 toimately 10 – 15 mm of freetch lever end as indicated.ent can now be made with.k nuts, 1 and 3, after fin-ent.
enance of the clutch otherable play should be per-zuki dealer.
6-23
CLUTCH
10 – 15 mm
At each maintenclutch cable plaadjuster. The cabmm as measurebefore the clutch find that the amoincorrect, adjust it
1. Loosen the loc2. Turn the clutc
wise as far as3. Loosen the ca
obtain approxplay at the clu
4. Minor adjustmthe adjuster 2
5. Tighten the locishing adjustm
NOTE: Any maintthan the clutch cformed by your Su
6-24
COOLANTCOOLANT LEVEL
GSX-R150
GSX-S150
iller cap and add specifiedt through the filler hole
s the “F” line. Refer to theE OIL AND COOLANTATIONS section.
nly from the reservoir tankr open radiator cap.g the filler cap, face the tri- the reservoir tank hose
6-25
The coolant should be kept between the “F”(FULL) and “L” (LOW) level lines in the res-ervoir tank at all times. Inspect the levelevery time before riding with the motorcycleheld vertically. If the coolant is found lowerthan the “L” level line, add specified enginecoolant in the following way:
NOTE: • Check the coolant level when the engine
is cold.• If the engine coolant reservoir is empty,
check the radiator coolant level.
1. Place the motorcycle on the side stand.2. Remove the right side fairing by referring
to the RIGHT SIDE FAIRING REMOVALsection. (For GSX-R150 only)
Remove the under cowlings by referringto the UNDER COWLING REMOVALsection. (For GSX-S150 only)
3. Remove the fengine coolanuntil it reacheFUEL, ENGINRECOMMEND
NOTE: • Add coolant o
cap, and neve• When installin
angle mark toside.
nly water will dilute thed reduce its effectiveness.ine coolant.
6-26
4. Reinstall the right side fairing. (For GSX-R150 only)
Reinstall the under cowlings. (For GSX-S150 only)
NOTE: Adding oengine coolant anAdd specified eng
WARNINGEngine coolant is harmful or fatal if swal-lowed or inhaled. Solution can be poi-sonous to animals.
Do not drink antifreeze or coolant solu-tion. If swallowed, do not induce vomit-ing. Immediately contact a poisoncontrol center or a physician. Avoidinhaling mist or hot vapors; if inhaled,remove to fresh air. If coolant gets ineyes, flush eyes with water and seekmedical attention. Wash thoroughly afterhandling. Keep out of the reach of chil-dren and animals.
depends much on theality oil and the periodicl. Daily oil level checks and are two of the mostnance items to be per-
EL CHECKdure below to inspect the
orcycle on level ground onnd or side stand.e and run it for three min-
e and wait three minutes.
6-27
CHANGING THE COOLANTChange the coolant periodically.
NOTE: About 1050 ml of coolant willrequired when filling the radiator and reser-voir tank.
RADIATOR HOSE INSPECTIONInspect the radiator hoses for cracks, dam-age or engine coolant leakage. If anydefects are found, ask your Suzuki dealer toreplace the radiator hose with a new one.
ENGINE OILLong engine lifeselection of a quchanging of the oiperiodic changesimportant mainteformed.
ENGINE OIL LEVFollow the proceengine oil level.1. Place the mot
the center sta2. Start the engin
utes.3. Stop the engin
OTICEotorcycle with too littlen damage the engine.
cycle on level ground.vel with the engine oilw before each use ofBe sure the engine oilbove the “L” (low) linean the “F” (full) line.
6-28
4. Retract the center stand or side stand.Hold the motorcycle vertically andinspect the engine oil level through theengine oil level inspection window on theright side of the engine.
F
L
NOperating the mor too much oil ca
Place the motorCheck the oil leinspection windothe motorcycle. level is always aand not higher th
UNDER COWLINGection. (For GSX-S150
il filler cap 1.pan under the drain plug.
rain plug 2 and gasket 3 and drain out the engineing the motorcycle verti-
6-29
ENGINE OIL AND FILTER CHANGEChange the engine oil and oil filter at thescheduled time. The oil should be changedwhen the engine is warm so that the oil willdrain thoroughly from the engine. The pro-cedure is as follows:
1. Place the motorcycle on the center standor side stand.
2. Remove the right side fairing by referringto the RIGHT SIDE FAIRING REMOVALsection. (For GSX-R150 only)
Remove theREMOVAL sonly).
3. Remove the o4. Place a drain
5. Remove the dwith a wrenchoil while holdcally.
ARNINGts may be harmed byor used oil. Repeated,t with used engine oil cancer. Brief contactte skin.
sed oil and used oil fil-children and pets. To
posure to used oil, wearirt and moisture-proof dishwashing gloves)il. If oil contacts yourughly with soap and
any clothing or rags ifcle or properly disposeters.
6-30
CAUTIONHot engine oil and exhaust pipes canburn you.
Wait until the oil drain plug and exhaustpipes are cool enough to touch with barehands before draining oil.
WChildren and peswallowing new prolonged contacmay cause skinwith oil may irrita
Keep new and uters away from minimize your exa long-sleeve shgloves (such aswhen changing oskin, wash thorowater. Launder wet with oil. Recyof used oil and fil
bolts 4 holding the filtere.
6-31
NOTE: • Recycle or properly dispose of used oil.• Before starting the work, check that
there is not any dust, mud, or foreignobject inside the oil jug or on the oil filtermounting surface.
6. Remove the cap 5 in plac
OTICEoil filter with the correctage your motorcycle’s
genuine Suzuki oil filter one designed for your
OTICE the new oil filter cor-ge the engine. No oilthe oil filter is inserted
nd of the new oil filter
6-32
7. Replace the oil filter 6 and the “O” ring7 with a new one.
NFailure to use an design can damengine.
Be sure to use a or an equivalentmotorcycle.
NFailure to insertrectly can damaflow will result if backwards.
Insert the open einto the engine.
il filter cap and tighten the but do not overtighten
rain plug gasket 3 with astall the drain plug 2 and
hten the plug securely withch. Pour fresh oil throughApproximately 1400 ml will
ing torque:)
0 ml of oil will be requiredl only.
OTICEay occur if you use oil
eet Suzuki’s specifica-
the oil specified in theIL AND COOLANT REC-
S section.
6-33
8. Before reinstalling the oil filter cap, besure to check that the filter spring 8 andthe “O” ring 9 are installed correctly.
NOTE: Insert a new “O” ring each time thefilter element is replaced.
9. Replace the obolts securelythem.
10. Replace the dnew one. Reingasket 3. Tiga torque wrenthe filler hole. be required.
Drain plug tighten18 N·m (1.8 kgf-m
NOTE: About 130when changing oi
NEngine damage mthat does not mtions.
Be sure to use FUEL, ENGINE OOMMENDATION
as a master link type drivemend that you take your authorized Suzuki dealerchanic if the drive chain
ced.
d adjustment of the drivechecked each day before follow the guidelines forrvicing the chain.
ARNINGhain in poor conditionjusted can lead to an
nd maintain the chainach ride, according to this section.
6-34
11. Reinstall the oil filler cap.12. Start the engine (while the motorcycle is
outside on level ground) and allow it toidle for three minutes.
13. Turn the engine off and wait approxi-mately three minutes. Recheck the oillevel on the engine oil inspection windowwhile holding the motorcycle vertically. Ifit is lower than the “L” line, add oil untilthe oil level is between “L” line and “F”line. Inspect the area around the drainplug and oil filter for leaks.
DRIVE CHAINThis motorcycle hchain. We recommotorcycle to anor a qualified meneeds to be repla
The condition anchain should be you ride. Alwaysinspecting and se
WRiding with the cor improperly adaccident.
Inspect, adjust, aproperly before ethe instructions in
these problems with your your Suzuki dealer or ac.
Worn
o sprockets should bear when a new chain isce them if necessary.
6-35
INSPECTING THE DRIVE CHAINWhen inspecting the chain, look for the fol-lowing:• Loose pins• Damaged rollers• Dry or rusted links• Kinked or binding links• Excessive wear• Improper chain adjustment
If you find anything wrong with the drivechain condition or adjustment, correct theproblem if you know how. If necessary, con-sult your authorized Suzuki dealer or a qual-ified mechanic.
Damage to the drive chain means that thesprockets may also be damaged. Inspectthe sprockets for the following:• Excessively worn teeth• Broken or damaged teeth• Loose sprocket mounting nuts
If you find any ofsprocket, consultqualified mechani
Good
NOTE: The twinspected for weinstalled and repla
EANING AND OILINGand dust from the driveful not to damage the seal
e chain with a sealed driver, or water and neutral
OTICEe chain improperly cangs and ruin the drive
volatile solvent such aserosene and gasoline.igh pressure cleaner to
chain.wire brush to clean the
6-36
DRIVE CHAIN CL1. Remove dirt
chain. Be carering.
2. Clean the drivchain cleanedetergent.
WARNINGImproperly installing a replacementchain, or using a joint-clip type chain,can be hazardous. An incompletely riv-eted master link, or a joint-clip type mas-ter link, may come apart and cause anaccident or severe engine damage.
Do not use a joint-clip type chain. Chainreplacement requires a special rivetingtool and a high-quality, non-joint-cliptype chain. Ask an authorized Suzukidealer or a qualified mechanic to per-form this work.
NCleaning the drivdamage seal rinchain.
• Do not use a paint thinner, k
• Do not use a hclean the drive
• Do not use a drive chain.
front and back plates of.ss lubricant after lubricat-the drive chain.
6-37
3. Use a soft brush to clean the drive chain.Be careful not to damage the seal ringeven though using a soft brush.
4. Wipe off water and neutral detergent.5. Lubricate with a motorcycle sealed drive
chain lubricant or high viscosity oil (#80– 90).
6. Lubricate boththe drive chain
7. Wipe off exceing all around
NOTICESome drive chain lubricant contains sol-vents and additives which could damagethe seal rings in the drive chain.
Use sealed drive chain lubricant which isspecifically intended for use with sealeddrive chains.
6-38
DRIVE CHAIN ADJUSTMENT
20 – 30 mm
Check the drive chain slack at the middlebetween the two sprockets. The chain mayrequire more frequent adjustment than indi-cated in the periodic maintenance scheduledepending on your riding conditions.
WARNINGToo much chain slack can cause thechain to come off the sprockets, result-ing in an accident or serious damage tothe motorcycle.
Inspect and adjust the drive chain slackbefore each use.
ve chain slack by turningleft chain adjuster nuts 2.ime that the chain is beingrear sprocket must be keptlignment with the frontssist you in performing thisre are reference marks 3
of the chain adjuster andach swingarm hole (rearside) must be aligned toe front and rear wheels areed.xle nut 1 securely afteradjusting the slack in the20 – 30 mm.ain adjuster nuts 2 lightly.hain slack after tightening necessary.
tening torque:)
6-39
To adjust the drive chain, follow these direc-tions:
1. Place the motorcycle on the side stand.2. Loosen the axle nut 1.
3. Adjust the drithe right and At the same tadjusted, the in perfect asprocket. To aprocedure, theon both sidesthe edge of eside or front ensure that thcorrectly align
4. Tighten the aaligning and drive chain to
5. Tighten the ch6. Recheck the c
and readjust if
Rear axle nut tigh65 N·m (6.5 kgf-m
CAUTIONA hot muffler can burn you. The mufflerwill be hot enough to burn you for sometime after stopping the engine.
Wait until the muffler cools beforeadjusting the drive chain.
e system for the following
id level in the reservoirs.nt and rear brake system
id leakage.ake hose for leakage or arance.er and pedal should haveke and be firm at all times.r of the disk brake pads.
SPECTION hoses and hose joints foror brake fluid leakage. Iffound, ask your Suzuki
the brake hose with a new
6-40
BRAKESProperly operating brake systems is vital tosafe riding. Be sure to perform the brakeinspection as scheduled. The brakes shouldbe inspected at periodic inspection by yourauthorized Suzuki dealer.
BRAKE SYSTEM
Inspect your brakitems daily:• Inspect the flu• Inspect the fro
for signs of flu• Inspect the br
cracked appea• The brake lev
the proper stro• Check the wea
BRAKE HOSE INInspect the brakecracks, damage any defects are dealer to replace one.
WARNINGFailure to properly inspect and maintainyour motorcycle’s brake systems canincrease your chance of having an acci-dent.
Be sure to inspect the brakes beforeeach use according to the INSPECTIONBEFORE RIDING section. Always main-tain your brakes according to the MAIN-TENANCE SCHEDULE.
fluid level in both the frontid reservoirs. If the level ins below the lower mark,ad wear and leaks.
ARNINGradually absorb mois-rake hoses. Brake fluidon-tent lowers the boil-n cause brake systemto corrosion of brake
ling brake fluid or brakeion could result in an
e fluid every two yearsg performance.
6-41
BRAKE FLUID
FRONT
REAR
Check the brake and rear brake flueither reservoir iinspect for brake p
WBrake fluid will gture through the bwith high water cing point and camalfunction due components. Boisystem malfunctaccident.
Replace the brakto maintain brakin
ARNINGrmful or fatal if swal-ul if it comes in contact. Solution can be poi-
s.
allowed, do not induceiately contact a poison a physician. If brake, flush eyes with waterl attention. Wash thor-
dling. Keep out of theand animals.
OTICEid can damage paintedtic parts.
spill any fluid when fill- reservoir. Wipe spilled
ely.
6-42
WARNINGThe use of any fluid except DOT4 brakefluid from a sealed container can dam-age the brake system and lead to anaccident.
Clean filler cap before removing. Useonly DOT4 brake fluid from a sealed con-tainer. Never use or mix with differenttypes of brake fluid.
WBrake fluid is halowed, and harmfwith skin or eyessonous to animal
If brake fluid is swvomiting. Immedcontrol center orfluid gets in eyesand seek medicaoughly after hanreach of children
NSpilled brake flusurfaces and plas
Be careful not to ing the brake fluidfluid up immediat
REAR
nd rear brake pads by not-t the friction pads are wornved wear limit line A. If a worn to the grooved weare replaced with a new oned Suzuki dealer or a quali-anic.
6-43
BRAKE PADS
FRONT
REAR
FRONT
Inspect the front aing whether or nodown to the groofront or rear pad islimit line, it must bby your authorizefied service mech
queeze/depress the brake the pads are not in theirfficult to push the pistonsid leakage may result.
ARNINGmotorcycle after brakebrake pad replacement the brake lever/pedal,r braking performance
lt in an accident.
m repair or brake padp the brake lever/pedal
until brake pads are the brake disks andoke and firm feel are
6-44
NOTE: Do not slever/pedal whenpositions. It is diback and brake flu
WARNINGFailure to inspect and maintain the brakepads and replace them when recom-mended can increase your chance ofhaving an accident.
If you need to replace brake pads, haveyour Suzuki dealer do this work. Inspectand maintain the brake pads as recom-mended.
WIf you ride this system repair or without pumpingyou may get poowhich could resu
After brake systereplacement, pumseveral times pressed againstproper lever strrestored.
ck nut 1, and rotate the locate the pedal 48 – 58
top face of the footrest. lock nut 1 to secure the the proper position.
48 – 58 mm
6-45
REAR BRAKE PEDAL ADJUSTMENTThe rear brake pedal position must be prop-erly adjusted at all times or the disk brakepads will rub against the disk causing dam-age to the pads and to the disk surface.Adjust the brake pedal position in the follow-ing manner:
1. Loosen the lopush rod 2 tomm below the
2. Retighten thepush rod 2 in
WARNINGReplacing only one of the two brakepads can result in uneven braking actionand can increase your chance of havingan accident.
Always replace both pads together.
HT SWITCH
ake light switch, hold theurn the adjuster so that theme on just before a pres-when the brake pedal is
6-46
REAR BRAKE LIG
To adjust the brswitch body and tbrake light will cosure rise is felt depressed.
NOTICEAn incorrectly adjusted brake pedal mayforce brake pads to continuously rubagainst the disk, causing damage to thepads and disk.
Follow the steps in this section to adjustthe brake pedal properly.
ARNINGm break-in of the tireslip and loss of control,
lt in an accident.
hen riding on new tires.break-in of the tires
REAK-IN section of thisoid hard acceleration,nd hard braking for the
6-47
TIRES
WARNINGThe tires on your motorcycle form thecrucial link between your motorcycleand the road. Failure to take the precau-tions below may result in an accidentdue to tire failure.
• Check tire condition and pressurebefore each ride, and adjust pressureif necessary.
• Avoid overloading your motorcycle.• Replace a tire when worn to the speci-
fied limit, or if you find damage suchas cuts or cracks.
• Always use the size and type of tiresspecified in this owner’s manual.
• Read this section of the owner’s man-ual carefully.
WFailure to perforcould cause tire swhich could resu
Use extra care wPerform proper referring to the Bmanual and avhard cornering, afirst 160 km.
Pressure
detect drops in tire pres-ire for nails or other punc-ged wheel rim. Tubelesslose pressure gradually
RIDING DUAL RIDING
kPa gf/cm2 psi
200 kPa 2.00 kgf/cm2
29 psi
kPa gf/cm2 psi
225 kPa 2.25 kgf/cm2
33 psi
6-48
TIRE PRESSURE AND LOADINGProper tire pressure and proper tire loadingare important factors. Overloading your tirescan lead to tire failure and loss of motorcyclecontrol.
Check tire pressure each day before youride, and adjust tire pressure and be surethe pressure is correct for the motorcycleload according to the table as follows. Tirepressure should only be checked andadjusted before riding, since riding will heatup the tires and lead to higher inflation pres-sure readings.
Under-inflated tires make smooth corneringdifficult, and can result in rapid tire wear.Over-inflated tires cause a smaller amountof tire to be in contact with the road, whichcan contribute to skidding and loss of con-trol.
Cold Tire Inflation
NOTE: When yousure, check the ttures, or a damatires sometimes when punctured.
SOLO
FRONT200
2.00 k29
REAR225
2.25 k33
ion of your tires each dayeplace tires if tires show
f damage, such as cracks depth is less than 1.6 mm.
mark indicates the placebars are molded into thear bars contact the road, it tire wear limit has been
6-49
TIRE CONDITION AND TYPE
Proper the condition of your tires and propertire type affect motorcycle performance.Cuts or cracks in the tires can lead to tirefailure and loss of motorcycle control. Worntires are susceptible to puncture failures andsubsequent loss of motorcycle control. Tirewear also affects the tire profile, changingmotorcycle handling characteristics.
Check the conditbefore you ride. Rvisual evidence oor cuts, or if treadfront, 2.0 mm rear
NOTE: The “ ”where the wear tire. When the weindicates that thereached.
ARNINGpaired or installed tireof control and an acci- out sooner.
ki dealer or a qualifiederform tire repair andcause proper tools and
required.cording to the rotation by arrows on the side-.
6-50
Whenever you replace a tire, use a tire ofthe size and type listed below. If you use adifferent size or type of tire, motorcycle han-dling may be adversely affected, possiblyresulting in loss of motorcycle control.
Be sure to balance the wheel after repairinga puncture or replacing the tire. Properwheel balance is important to avoid variablewheel-to-road contact, and to avoid uneventire wear.
FRONT REAR
SIZE 90/80-17M/C 46P 130/70-17M/C 62P
TYPE IRC NR88 IRC NR88
WAn improperly recan cause loss dent, or can wear
• Ask your Suzumechanic to preplacement beexperience are
• Install tires acdirection shownwall of each tire
external repair plug toure since the plug may result of the cornering
nced by a motorcycle
a tire, do not exceed 80rst 24 hours. This is toe heat build-up whicha tire repair failure and
e if it is punctured in theor if a puncture in therger than 6 mm. Thesenot be repaired ade-
6-51
WARNINGFailure to follow the instructions belowfor tubeless tires may result in an acci-dent due to tire failure. Tubeless tiresrequire different service procedures thantube tires.
• Tubeless tires require an air-tight sealbetween the tire bead and wheel rim.Special tire irons and rim protectors ora specialized tire mounting machinemust be used for removing and install-ing tires to prevent tire or rim damagewhich could result in an air leak.
• Repair punctures in tubeless tires byremoving the tire and applying aninternal patch.
• Do not use anrepair a punctwork loose as aforces experietire.
• After repairing km/h for the fiavoid excessivcould result in tire deflation.
• Replace the tirsidewall area, tread area is lapunctures canquately.
xle shaft 2.
OTICE may cause damage to
e jack under the lowerg when jacking up the
6-52
FRONT WHEEL REMOVAL1. Place the motorcycle on the side stand.
2. Remove the axle nut 1.3. Carefully position a jack under the
engine and raise until the front wheel isslightly off the ground.
4. Draw out the a
NImproper jackingthe fairing.
Do not place thpart of the fairinmotorcycle.
ARNINGbrake pads after install-an cause poor braking may result in an acci-
ump” the brake leverthe brake pads are
the brake disks andoke and firm feel arecheck that the wheel
6-53
5. Slide the front wheel forward.
NOTE: Never squeeze the front brake leverwith the caliper removed. It is very difficult toforce the pads back into the caliper assem-bly and brake fluid leakage may result.
6. To reinstall the wheel assembly, reversethe sequence described above.
7. After installing the wheel, apply thebrake several times to restore the properlever stroke.
WFailure to extend ing the wheel cperformance anddent.
Before riding, “prepeatedly until pressed againstproper lever strrestored. Also rotates freely.
tening torque:)
ARNING nuts are not properlyeel can come off, caus-
n the bolts and nuts toue. If you do not have ar do not know how toour authorized Suzukie bolts and nuts.
6-54
Front axle nut tigh44 N·m (4.4 kgf-m
WARNINGInstalling the front wheel in the reversedirection can be hazardous. The tire forthis motorcycle is directional. Therefore,the motorcycle may have unusual han-dling if the wheel is installed incorrectly.
Install the front wheel so that the tirerotates in the specified direction, as indi-cated by the arrow on the sidewall of thetire.
WIf the bolts andtightened, the whing an accident.
Be sure to tightethe specified torqtorque wrench ouse one, ask ydealer to check th
orcycle on the side stand.
xle nut 1.ssory service stand or annd under the swingarm toeel slightly off the ground.ht and left chain adjuster
6-55
REAR WHEEL REMOVAL 1. Place the mot
2. Remove the a3. Place an acce
equivalent stalift the rear wh
4. Loosen the rignuts 2.
CAUTIONA hot muffler can burn you.
Wait until the muffler cools beforeremoving the axle nut.
NOTICERemoving the rear wheel without use ofan accessory stand can result in yourmotorcycle falling over and being dam-aged.
Do not attempt roadside removal of therear wheel. Only remove the rear wheelat a properly equipped servicing facilityusing an accessory service stand.
el moved forward, remove the sprocket.
6-56
5. Draw out the axle shaft 3. 6. With the whethe chain from
heel assembly rearward.
ress the rear brake pedalel removed. It is very diffi-pads back into the caliper
e wheel assembly, reversedescribed above.e chain slack.g the wheel, apply thetimes and then check thattes freely.
6-57
7. Remove the rear brake caliper assembly4.
8. Pull the rear w
NOTE: Never depwith the rear whecult to force the assembly.
9. To reinstall ththe sequence
10. Adjust the driv11. After installin
brake several the wheel rota
ARNINGbrake pads after install-an cause poor braking may result in an acci-
ump” the brake pedalrake pads are pressed disks and proper pedalfeel are restored. Alsoeel rotates freely.
6-58
Rear axle nut tightening torque:65 N·m (6.5 kgf-m)
WARNINGFailure to adjust the drive chain and fail-ure to torque bolts and nuts properlycould lead to an accident.
• After installing the rear wheel, adjustthe drive chain as described in theDRIVE CHAIN ADJUSTMENT section.
• Torque bolts and nuts to the properspecifications. If you are not sure ofthe proper procedure, have yourauthorized Suzuki dealer or a qualifiedmechanic do this.
WFailure to extend ing the wheel cperformance anddent.
Before riding, “prepeatedly until bagainst the brakestroke and firm check that the wh
LED
LED
12V 10W × 2
12V 10W × 2
12V 21/5W
LED
6-59
LIGHT BULB REPLACEMENTThe wattage rating of each bulb is shown onthe chart below. When replacing a burnedout bulb, always use the exact same wattagerating. Using other than the specified ratingcan result in overloading the electrical sys-tem or premature failure of a bulb.
NOTICEFailure to use a light bulb with the cor-rect wattage rating can overload theelectrical system of your motorcycle orcause the bulb to burn out sooner.
Use only the light bulbs shown in thechart as replacement bulbs.
Headlight
Position light
Front turn signal light
Rear turn signal light
Brake light/Taillight
License plate light
screws and take off the
6-60
TURN SIGNAL LIGHTTo replace the turn signal light bulb, followthe procedure below:
1. Remove the screw and lens.
2. Remove the socket 1.
M ADJUSTMENTm can be adjusted up and.
m up and down:
6-61
3. Push in on the bulb, twisting it to the left,and pull it out.
4. To fit the replacement bulb, push it in andtwist it to the right while pushing.
HEADLIGHT BEAThe headlight beadown if necessary
To adjust the bea
GSX-R150
NOTICEOvertightening the screws when rein-stalling the lens may cause the lens tocrack.
Tighten the screws only until they aresnug.
ILLIGHTke light/taillight bulb, followow:
r seat by referring to theAND HELMET HOLDERS
t 1 counterclockwise and
6-62
GSX-S150
Turn the adjuster 1 clockwise or counter-clockwise.
BRAKE LIGHT/TATo replace the brathe procedure bel
1. Open the reaSEAT LOCK section.
2. Turn the sockeremove it.
trical on your motorcyclehe first thing you shouldwn fuse. The electrical cir-rcycle are protected from in the circuits.
found, then the electrical inspected and repaired
the blown fuse with a newur Suzuki dealer for thecheck and repair.
6-63
3. Push in on the bulb, twisting it to the left,and pull it out.
4. To fit the replacement bulb, push it in andtwist it to the right while pushing.
FUSEIf something elecstops working, tcheck for is a blocuits on the motooverload by fuses
If a blown fuse isproblem must bebefore replacing fuse. Consult yoelectrical system
s located under the frontare fuse is located in the.
ated under the front seat.use is located in the fuse
6-64
The main fuse iseat. One 20A spstarter relay box 1
The fuses are locOne 10A spare fbox 2.
WARNINGReplacing a fuse with a fuse that has anincorrect amperage rating or substitute,e.g. aluminum foil or wire, may causeserious damage to the electrical systemand possibly fire. Always replace ablown fuse with a fuse of the sameamperage rating.
If the new fuse blows in a short time, theelectrical problem may not be fixed.Have your motorcycle inspected immedi-ately by your Suzuki dealer.
ERTERe catalytic converter is to
unt of harmful pollutants in exhaust. Use of leadeds equipped with catalyticibited because lead deac-
nt-reducing components ofm.
designed to last the life ofnder normal usage and
fuel is used. Not specialequired on the converter.ry important to keep thetuned. Engine misfiring,from an improperly tunede overheating of the cata-ult in permanent heat dam-yst and other motorcycle
6-65
FUSE LIST• 20A MAIN fuse protects all electrical cir-
cuits.• 10A SUB fuse protects the horn, cooling
fan relay, turn signal lights, taillight, stoplamp, license light and speedometer.
• 10A FAN fuse protects the cooling fanmotor.
CATALYTIC CONVThe purpose of thminimize the amoyour motorcycle’sfuel in motorcycleconverters is prohtivates the pollutathe catalyst syste
The converter is the motorcycle uwhen unleaded maintenance is rHowever, it is veengine properly which can result engine, may causlyst. This may resage to the catalcomponents.
OTICEcycle operation can other motorcycle dam-
to the catalyst or othernts, you should take theions:gine in the proper oper-
. an engine malfunction, involving engine mis-apparent performanceg the motorcycle andengine and have theviced promptly. the engine or interrupten the transmission isthe motorcycle is in
6-66
WARNINGIf you park or operate the motorcycle inareas where there are combustible mate-rials such as dry grass or leaves, thesematerials may come in contact with thecatalytic converter or other hot exhaustcomponents. This can cause a fire.
Avoid parking or operating your motor-cycle in areas with any combustiblematerials.
NImproper motorcause catalyst orage.
To avoid damagerelated componefollowing precaut• Maintain the en
ating condition• In the event of
particularly onefire or other loss, stop ridinturn off the motorcycle ser
• Do not shut offthe ignition whin gear and motion.
6-67
• Do not try to start the engine by push-ing the motorcycle or by coastingdown a hill.
• Do not idle the engine with any sparkplug wires disconnected or removed,such as during diagnostic testing.
• Do not idle the motorcycle for pro-longed periods if idling seems roughor there are other malfunctions.
• Do not allow the fuel tank to get nearthe empty level.
6-68
7
TROUBLESHOOTING
.................................... 7-2
.................................... 7-3
.................................... 7-4
FUIGEN
7-1
EL SUPPLY CHECK ................................. .........................................................NITION SYSTEM CHECK ...................................................................................GINE STALLING ................................... .............................................................
ECK indicator light comes on,injection system, take youruthorized Suzuki dealer.RUMENT PANEL” section of the malfunction indica-
7-2
TROUBLESHOOTING
This troubleshooting guide is provided tohelp you find the cause of some commoncomplaints.
If the engine refuses to start, perform the fol-lowing inspections to determine the cause.
FUEL SUPPLY CHIf the malfunctiontrouble in the fuel machine to an aRefer to the “INSTfor an explanationtor light.
NOTICEImproper repairs or adjustments maydamage the motorcycle instead of fixingit. Such damage may not be coveredunder warranty.
If you are not sure about the properaction, consult your Suzuki dealer aboutthe problem.
park, clean the spark plug.ecessary. Retry the above the cleaned spark plug or
ill no spark, consult your for repairs.
ARNINGark test improperly canu could get a high volt-ck if you are not famil-dure.
is check if you are notrocedure. Do not pointar the spark plug holeo not perform this test
art condition or wear a
7-3
IGNITION SYSTEM CHECK
1. Remove the spark plug and reattach it tothe spark plug cap.
2. While holding the spark plug firmlyagainst the crank case of the engine,push the starter switch with the mainswitch knob in the “ (ON)” position, theengine stop switch in “” position, andthe transmission in neutral. If the ignitionsystem is operating properly, a bluespark should jump across the spark pluggap.
3. If there is no sReplace it if nprocedure witha new one.
4. If there is stSuzuki dealer
WPerforming the spbe hazardous. Yoage electrical shoiar with this proce
Do not perform thfamiliar with the pthe spark plug neduring this test. Dif you have a hepacemaker.
7-4
ENGINE STALLING1. Make sure there is enough fuel in the
fuel tank.2. If the malfunction indicator light comes
on, trouble in the fuel injection system,take your machine to an authorizedSuzuki dealer. Refer to the “INSTRU-MENT PANEL” section for an explanationof the malfunction indicator light.
3. Check the ignition system for intermittentspark.
4. Check the idle speed. If necessary,adjust it using a tachometer. The correctidle speed is 1400 – 1600 r/min.
8
STORAGE PROCEDURE AND MOTORCYCLE CLEANING
.................................... 8-2
.................................... 8-3
.................................... 8-4
.................................... 8-5
.................................... 8-9
STPRCOMOIN
8-1
ORAGE PROCEDURE .......................................................................................OCEDURE FOR RETURNING TO SERVICE ....................................................RROSION PREVENTION ..................................................................................TORCYCLE CLEANING ............................... ....................................................
SPECTION AFTER CLEANING ......................... .................................................
tank to the top with fuel amount of gasoline stabi-ended by the stabilizer
e for a few minutes untilgasoline fills the fuel injec-
lespoon of motor oil intog hole. Reinstall the spark
k the engine a few times.ine oil thoroughly and refill with fresh engine oil allthe filler hole.leaner intake and the muf-
oily rags to prevent humid-ng.
attery from the motorcycle the BATTERY section.
8-2
STORAGE PROCEDURE AND MOTORCYCLE CLEANING
STORAGE PROCEDUREIf your motorcycle is to be left unused for anextended period of time, it needs specialservicing requiring appropriate materials,equipment and skill. For this reason, Suzukirecommends that you trust this maintenancework to your Suzuki dealer. If you wish toservice the machine for storage yourself, fol-low the general guidelines below:
MOTORCYCLEClean the entire motorcycle. Place themotorcycle on the side stand on a firm, flatsurface where it will not fall over.
FUEL1. Fill the fuel
mixed with thelizer recommmanufacturer.
2. Run the enginthe stabilized tion system.
ENGINE1. Pour one tab
each spark pluplug and cran
2. Drain the engthe crankcasethe way up to
3. Cover the air cfler outlet withity from enteri
BATTERY1. Remove the b
by referring to
R RETURNING TO
re motorcycle.oily rags from the air
and muffler outlet.ngine oil. Install a new oile engine with fresh oil as manual. park plug. Turn the engineeinstall the spark plug.battery by referring to thetion.at the motorcycle is prop-.INSPECTION BEFORE
ted in this manual.orcycle as outlined in this
8-3
2. Clean the outside of the battery with amild soap and remove corrosion from theterminals and wiring harness.
3. Store the battery in a room above freez-ing.
TIRESInflate tires to the normal pressure.
EXTERNAL• Spray all vinyl and rubber parts with rub-
ber protectant.• Spray unpainted surfaces with rust pre-
ventative.• Coat painted surfaces with car wax.
MAINTENANCE DURING STORAGEOnce a month, recharge the battery. Thestandard charging rate is 0.5A × 5 to 10hours.
PROCEDURE FOSERVICE1. Clean the enti2. Remove the
cleaner intake3. Drain all the e
filter and fill thoutlined in this
4. Remove the sa few times. R
5. Reinstall the BATTERY sec
6. Make sure therly lubricated
7. Perform the RIDING as lis
8. Start the motmanual.
ent Corrosionmotorcycle frequently, at
onth. Keep your motorcy-nd dry as possible.gn material deposits. For-such as road salt, chemi-il or tar, tree sap, birdd industrial fall-out mayur motorcycle’s finish.e types of deposits assible. If these deposits areh off, an additional cleanerired. Follow the manufac-ns when using these spe-
amage as soon as possi-examine your motorcycleto the painted surfaces.d any chips or scratches inh them up immediately to
sion from starting. If thehes have gone through to
al, have a Suzuki dealerir.
8-4
CORROSION PREVENTIONIt is important to take good care of yourmotorcycle to protect it from corrosion andkeep it looking new for years to come.
Important Information About CorrosionCommon causes of corrosion• Accumulation of road salt, dirt, moisture,
or chemicals in hard-to-reach areas.• Chipping, scratches, and any damage to
treated or painted metal surfaces result-ing from minor accidents or impacts fromstones and gravel.
Road salt, sea air, industrial pollution, andhigh humidity will all contribute to corrosion.
How to Help Prev• Wash your
least once a mcle as clean a
• Remove foreieign material cals, road odroppings andamage yoRemove thesquickly as posdifficult to wasmay be requturer’s directiocial cleaners.
• Repair finish dble. Carefully for damage Should you finthe paint, toucprevent corrochips or scratcthe bare metmake the repa
LEANINGOTORCYCLE
he motorcycle, follow the:nd mud from the motorcy-unning water. You may use or brush. Do not use hardh can scratch the paint.ire motorcycle with a mildcar wash soap using a cloth. The sponge or clothuently soaked in the soap
motorcycle with cool water riding on road salt or rid-ast. Be sure to use coolarm water can hasten cor-
8-5
• Store your motorcycle in a dry, well-ven-tilated area. If you often wash yourmotorcycle in the garage or if you fre-quently park it inside when wet, yourgarage may be damp. The high humiditymay cause or accelerate corrosion. Awet motorcycle may corrode even in aheated garage if the ventilation is poor.
• Cover your motorcycle. Exposure to mid-day sun can cause the colors in paint,plastic parts, and instrument faces tofade. Covering your motorcycle with ahigh-quality, “breathable” motorcyclecover can help protect the finish from theharmful UV rays in sunlight, and canreduce the amount of dust and air pollu-tion reaching the surface. Your Suzukidealer can help you select the rightcover for your motorcycle.
MOTORCYCLE CWASHING THE MWhen washing tinstructions below1. Remove dirt a
cle with cool ra soft spongematerials whic
2. Wash the entdetergent or sponge or softshould be freqsolution.
NOTE: Clean the immediately aftering along the cowater because wrosion.
rt has been completelye off the detergent with
wipe off the motorcyclemois or cloth and allow itade.
lly for damage to paintedere is any damage, obtainnt and “touch-up” the dam-the procedure below:amaged spots and allow
t and “touch-up” the dam-lightly with a small brush.int to dry completely.
8-6
NOTE: Avoid spraying or allowing water toflow over the following places:• Ignition switch• Spark plug• Fuel tank cap• Fuel injection system• Brake master cylinders• Throttle cable boots
3. Once the diremoved, rinsrunning water.
4. After rinsing, with a wet chato dry in the sh
5. Check carefusurfaces. If th“touch-up” paiage following a.Clean all d
them to dry.b. Stir the pain
aged spots c. Allow the pa
NOTICEHigh pressure washers such as thosefound at coin-operated car washes haveenough pressure to damage the parts ofyour motorcycle. It may cause rust, cor-rosion and increase wear. Parts cleanercan also damage motorcycle parts.
Do not use high pressure washers toclean your motorcycle. Do not use partscleaner on throttle body and fuel injec-tion sensors.
EANING
ield with a soft cloth andth a mild detergent. Ifwith a commercially avail-. Replace the windshield ifhed or discolored so as tohen replacing the wind-uzuki replacement wind-
DISPLAY CLEANINGometer display is to betly using a moist cloth.
OTICEometer display is wipedsively using a dry cloth, be scratched.
cloth.
8-7
NOTE: The headlight lens can be foggedafter washing the motorcycle or riding in therain. Headlight fogging will be cleared grad-ually when the headlight is turned on. Whenclearing the headlight lens fogging, run theengine to avoid battery discharge.
WINDSHIELD CL(GSX-R125)Clean the windshwarm water wiscratched, polish able plastic polishit becomes scratcobstruct view. Wshield, use a Sshield.
SPEEDOMETERWhen the speedcleaned, wipe gen
NOTICECleaning your motorcycle with any alka-line or strong acid cleaner, gasoline,brake fluid, or any other solvent willdamage the motorcycle parts.
Clean only with soft cloth and warmwater with mild detergent. N
When the speedor rubbed aggresthe display might
Use a moist soft
ST BRACKET
cket surface could becomebbing while riding. If thes, you may clean the sur-ing compound containingon or less in diameter.
8-8
WAXING THE MOTORCYCLEAfter washing the motorcycle, waxing andpolishing are recommended to further pro-tect and beautify the paint.• Only use waxes and polishes of good
quality.• When using waxes and polishes,
observe the precautions specified by themanufacturers.
SPECIAL CARE FOR MATTE FINISH PAINTDo not use polishing compounds or waxesthat contain polishing compounds on sur-faces which have a matte finish. The use ofpolishing compounds will change theappearance of the matte finish.
Solid type waxes may be difficult to removefrom surfaces with a matte finish.
Friction while riding, excessive rubbing orpolishing of a surface with a matte finish willchange its appearance.
FRONT FOOTRECLEANINGFront footrest bradarkish due to rudarkening appearface using polishparticles of 3 micr
8-9
INSPECTION AFTER CLEANINGFor extended life of your motorcycle, lubri-cate it according to the “LUBRICATIONPOINTS” section.
Follow the procedures in the “INSPECTIONBEFORE RIDING” section to check yourmotorcycle for any problems that may havearisen during your last ride.
WARNINGOperating the motorcycle with wetbrakes can be hazardous. Wet brakesmay not provide as much stoppingpower as dry brakes. This could lead toan accident.
Test your brakes after washing themotorcycle, while riding at slow speed. Ifnecessary, apply the brakes severaltimes to let friction dry out the linings.
OHC
SPECIFICATIONS
DIMENSIONS AND CURB MASSOverall length ....................................................................... 2020 mmOverall width......................................................................... 700 mm......GSX-R150 745 mm .....GSX-S150Overall height ....................................................................... 1075 mm .....GSX-R150 1040 mm .....GSX-S150Wheelbase ........................................................................... 1300 mmGround clearance................................................................. 160 mm .....GSX-R150 155 mm .....GSX-S150Seat height ........................................................................... 785 mmCurb mass............................................................................ 131 kg .......GSX-R150 130 kg ......GSX-S150
ENGINEType...................................................................................... 4-stroke, liquid-cooled, DNumber of cylinders ............................................................. 1Bore...................................................................................... 62.0 mmStroke ................................................................................... 48.8 mmDisplacement........................................................................ 147 cm3 Corrected compression ratio ................................................ 11.5 : 1Fuel system.......................................................................... Fuel injectionAir cleaner ............................................................................ Paper filterStarter system...................................................................... Electric and kickLubrication system ............................................................... Wet sump
l dampedg, oil damped
X-R150X-S150
DRIVE TRAINClutch ................................................................................... Wet multi-plate typeTransmission ........................................................................ 6-speed constant meshGearshift pattern .................................................................. 1-down, 5-upPrimary reduction ratio ......................................................... 3.285 (69/21)Gear ratios, Low................................................................. 2.923 (38/13)
2nd ................................................................. 1.933 (29/15)3rd .................................................................. 1.476 (31/21)4th .................................................................. 1.217 (28/23)5th .................................................................. 1.045 (23/22)Top.................................................................. 0.925 (25/27)
Final reduction ratio.............................................................. 3.000 (45/15)Drive chain ........................................................................... RK 428KLO, 122 links
CHASSISFront suspension.................................................................. Telescopic, coil spring, oiRear suspension .................................................................. Swingarm type, coil sprinFront suspension stroke ....................................................... 110 mmRear wheel travel.................................................................. 115 mmCaster................................................................................... 25.5°Trail ....................................................................................... 93.3 mmSteering angle ...................................................................... 35° (right and left) .....GS 40° (right and left) .....GSTurning radius....................................................................... 2.6 mFront brake ........................................................................... Disk brakeRear brake............................................................................ Disk brakeFront tire size........................................................................ 90/80-17M/C 46PRear tire size ........................................................................ 130/70-17M/C 62P
storized) U24EPR-N9Rtor
ELECTRICALIgnition type.......................................................................... Electronic ignition (TransiSpark plug ............................................................................ NGK MR8E-9 or DENSOBattery.................................................................................. 12V 18.0 kC(5.0 Ah)/10HGenerator ............................................................................. Single-phase A.C.generaFuse ..................................................................................... 20/10/10AHeadlight .............................................................................. LEDPosition light ......................................................................... LEDBrake light/Taillight................................................................ 12V 21/5WFront turn signal light............................................................ 12V 10W × 2Rear turn signal light ............................................................ 12V 10W × 2License plate light................................................................. LEDHigh beam indicator light...................................................... LEDTurn signal indicator light...................................................... LEDOil pressure/Coolant temperature indicator light .................. LEDNeutral indicator light............................................................ LEDMalfunction indicator light..................................................... LEDEngine RPM indicator light ................................................... LEDKeyless indicator light........................................................... LED
CAPACITIESFuel tank............................................................................... 11.0 LEngine oil, oil change ........................................................... 1300 ml
With filter change................................................ 1400 mlOverhaul ............................................................. 1500 ml
Coolant ................................................................................. 1050 ml
IN
AACMOAIR
BBABR
CCACLCOCO
DDR
T SOLUTION................ 3-5.............................. 3-3,6-26G ................................... 7-4
PLATE FITTING .........6-64EMOVAL.....................6-49....................................... 3-2.....................................6-21ECK.............................. 7-2
.....................................2-44
.....................................6-60
R ................................2-46
DEX
CESSORY USE AND TORCYCLE LOADING .........................1-2 CLEANER..........................................6-15
TTERY ...................................................6-9AKES ...................................................6-37
TALYTIC CONVERTER ......................6-62UTCH ...................................................6-22OLANT ................................................6-23RROSION PREVENTION .....................8-4
IVE CHAIN...........................................6-32
EENGINE COOLANENGINE OIL ........ENGINE STALLIN
FFRONT LICENSEFRONT WHEEL RFUEL ...................FUEL HOSE ........FUEL SUPPLY CHFUEL TANK CAPFUSE...................
GGEARSHIFT LEVE
IIGNIGNINSINSINS
KKEKE
LLABLEFLIGLOLU
CHEDULE.....................6-2LEANING....................... 8-5
R RETURNING TO ....................................... 8-3
DAL..............................2-47MOVAL .......................6-52...................................... 5-7AR ...............................2-42ING REMOVAL............. 6-6
ITION SWITCH.....................................2-6ITION SYSTEM CHECK ......................7-3PECTION AFTER CLEANING..............8-9PECTION BEFORE RIDING ................4-4TRUMENT PANEL .............................2-29
Y.............................................................2-5YLESS START SYSTEM.......................2-7
ELS ......................................................1-7T HANDLEBAR..................................2-39HT BULB REPLACEMENT.................6-56
CATION OF PARTS ..............................2-2BRICATION POINTS .............................6-7
MMAINTENANCE SMOTORCYCLE C
PPROCEDURE FOSERVICE.............
RREAR BRAKE PEREAR WHEEL RERIDING ON HILLSRIGHT HANDLEBRIGHT SIDE FAIR
SSAMOSESESIDSPSTSTSTST
TTIRTO
SMISSION.................... 5-6
Total page: 176
FE RIDING RECOMMENDATION FOR TORCYCLE RIDERS............................1-5AT LOCK AND HELMET HOLDERS...2-48RIAL NUMBER LOCATION...................1-7E STAND ............................................2-51
ARK PLUG...........................................6-13ARTING OFF .........................................5-4ARTING THE ENGINE...........................5-2OPPING AND PARKING .......................5-7ORAGE PROCEDURE ..........................8-2
ES .......................................................6-44OLS........................................................6-6
UUSING THE TRAN