established in 2012. capacity in terms of component 1to 6 kg. 1600 ton forging press (russian)...
TRANSCRIPT
Established in 2012.
Capacity in terms of component 1to 6 kg.
1600 ton forging press (Russian) installed .
1000 ton forging press (national) installed .
250 ton knuckle joint (Barnaval Russian make) Installed.
Fully finished parts (CNC).
Adopt latest technology like CNC circular saw, induction billet heater,
power press etc.
Total capacity per month : 400T
ISO 9001-2008 certified.
Company Profile
EMKAY FORGINGS PVT. LTD.
R.M. INSPECTION
R. M. STORAGE CUTTING HEATING
FORGINGTRIMMINGIN-PROCESS INSPECTION
HEAT TREATMENT & INSPECTION
SHOT BLASTING MPI TESTING PRE-MACHINING CNC
MACHINING
FINAL INSPECTIONDISPATCH
Process Flow Chart
EMKAY FORGINGS PVT. LTD.
We are Fully Equipped for Forging with
AMADA CNC Circular Saw for Cutting
Induction Billet Heater (500 Kw)
Induction Billet Heater (200 Kw)
1600 Ton Forging Press (Russian)
1000 Ton Forging Press (National)
250 ton knuckle joint (Barnaval Russian make)
150 Ton Press For Trimming/ Piercing – 2 Nos.
Electric Furnace for Normalising
Shot Blasting Machine
MPI Testing Machine
Technical Details For Manufacturing Facilities
EMKAY FORGINGS PVT. LTD.
We are Fully Equipped for Machining with
Lathe Machining setup for pre-machining
4 Nos. CNC Turning Centers (LMW Make) .
Technical Details For Manufacturing Facilities
EMKAY FORGINGS PVT. LTD.
Fully equipped Lab.
Metallurgical Microscope with Image Analyzer installed
Jomney quench hardenability test apparatus
Muffle furnace
Rockwell hardness tester
Abrasive cut-off machine
Abrasive belt grinder
Double disc polishing machine
Tie up for following test with established agencies
Ultrasonic Testing
Optical Emission Spectrometer Testing
Tensile, Shear Stress Test etc. Mechanical Testing from NABL approved lab.
Technical Details For Manufacturing Facilities
EMKAY FORGINGS PVT. LTD.
Digital Verniers Digital Height Gauge Vernier Calipers MPI Crack Detection Hardness Testing (Rockwell & Brinell) Gauges for CNC comp. Inspection.
Details For Inspection & Testing Facilities
EMKAY FORGINGS PVT. LTD.
Our Valued Customer
Mungi Engineers Pvt. Ltd. Chakan
Mosdorfer India Pvt. Ltd. Gonde
Nashik
Gajra Gears Pvt. Ltd
EMKAY FORGINGS PVT. LTD.
Shareen Auto Pvt. Ltd
Involute Technologies
Pvt. Ltd
Receive customer : Sample / Drawing
Generate own 3D Model & CAD Drawing & technical reviews
Calculate stock weight part weight and cost of raw material
Identify Manufacturing Input process & optimize
wt.
Calculate the cost of Production tools i.e Die, Fixture & Insp.
gaugesIdentify the production
tools required
Calculate the production volume in man-hours
Translate man-hours in cost
Add all costsSubmit Quotation
Techno commercial review & satisfying customer requirements
Finalise order
Handling Of EnquiryEMKAY FORGINGS PVT. LTD.
Receive Purchase order from customer
Designing Phase
CAD. CAM & Die DesignJig, Fixture & Insp. gauges
Design
Electrode & Die Manufacturing
Jig, Fixture & Insp. gauges Manufacturing
Forging of Sample Heat Treatment
Machining of ComponentFinal Inspection
Sample Dispatch to Customer
If any discrepancy
Approval Letter from Customer
Manufacture Pilot lot
Dispatch Pilot lot to Customer
Preparation Of Sample & Pilot LotEMKAY FORGINGS PVT. LTD.