compact-modular-block.pdf - galperti · pdf file2" - api 10.000 psi subsea double block...
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CONTACT ADDRESS:
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on 2
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TOBE
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GALPERTI ENGINEERING ANDFLOW CONTROL S.p.A.VIA PRATI DELLA ROSA, 1723823 COLICO (LC) - ITALYTEL. 00 39 0341 930780FAX 00 39 0341 930777E-mail:[email protected]
TEAM SERVICEOn site machining 24h service
All values given are for general guidance only. For specific applications please contact Galperti Engineering office.As part of a process of on-going product development, we reserve the right to amend and change any data of this catalogue without prior notice.
COMPACT MODULAR VALVES
1
GALPERTI ENGINEERING is an International Company whosebusiness is the design, manufacture and supply of high inte-grity forged products; clamp hub connectors, forged fittingsand subsea flowline components and a wide range of flowcontrol products including; trunnion mounted ball valves,double block and bleed valves, manifolded muti valve, in-strumentation valves and monoflange valves.
Our direct customers span the world markets and includethe major Oil & Gas Companies, all EPC Engineering Compa-nies and Contractors, Power Generation Companies and Pe-trochemical Companies. Our products are installed in severeand critical service applications where function and inte-grity is paramount. The Galperti forged products provide acost effective solution for ap-plications having complextechnical design, severe ope-rational parameters and con-ditions.
In support of our Customersstringent design parametersand specification require-ments, GALPERTI ENGINEE-RING offers a total scope ofsupply; advanced design andanalyitcal services, in-houseforging capacity, in-houseNDE and secondary proces-ses and state of the art mo-dern manufacturing facilitiesall covered by a certified au-dited Qualtity AssuranceProgram. Galperti’s full servi-ce capabilities provides thecustomer and the end userthe most streamlined andcost effective supply chainsolution for todays deman-ding global market place.
Our facility is fully accreditedwith ISO 9001 and our pro-ducts meet or exceed all cur-rent industry standards.
This catalog provides general information on design featu-res and valve characteristics for the Galperti EngineeringTrunnion Mounted Ball Valves (Single Ball) in “Side Entry”,“Top Entry”, “Fully Welded” and the GE Subsea configura-tions .
The Galperti Engineering G-BLOK range of ball valves alsoincludes double block and bleed valves, monoflange designsand manifolded multi-valve designs . The G-BLOK range in-cludes standardized and special valve flow control productsfor use in instrumentation lines and flowlines in varied ap-plications throughout the oil, gas, petrochemical and powergeneration industries. All G-BLOK designs incorporate labo-ratory and field tested proven product design features. TheG-BLOK valves are available in all materials and trims andare engineered for project specific application and specifica-
tions. The Galperti in-house forging capacity and four gene-rations of forging know-how supports the companys flexibi-lity to design project specific packaging of multi valve confi-gurations in a single integral forged bodied valve. The Gal-perti designs; monoflange, single valve and manifoldedmulti valves, provide a most effective solution to overall per-formance and optimization of weight and space considera-tions.
Another Galperti Engineering product line is the G-LOK®Clamp Hub Connector. The G-LOK products have an extensi-ve installed base throughout the world. The G-LOK® ClampConnector is a fully proven alternative to the conventionalflanged connection used in flowlines and pipelines throu-
ghout the oil, gas, petroche-mical and power generationindustries. The G-LOK ClampConnector offers versatility,compactness in size, com-pactness in weight, cost ef-fectiveness in the connectingpiping system and re-usablemetal to metal sealing.
The G-LOK is manufacturedfrom forging in a wide rangeof materials; carbon steels,stainless steels, nickel alloys,special alloys, duplex and su-perduplex and cladded con-figurations. The G-LOK isavailable in the full range ofANSI sizes and pressure clas-ses. The Connector is desi-gned to meet ANSI B 16.5,ASME VIII, API 6A/Q1 andother design codes. The de-sign has the approval ofLloyds, DNV and Stoomwe-zen.The G-LOK design is fullyfire tested in accordancewith API 6FB parts 1 and 2.The G-LOK is also gas testedto meet all aspects of ASMEB31.3 Chapter IX (e.g. 1400bar at 180°C Gas test with
bending). The G-LOK is a standardized product meeting orexceeding all current industry codes and standards. The G-LOK design can also be incorporated as an integral part of avalve body end connection or valve closure or can be desi-gned for other pressure vessel closure or connection applica-tions.
Other Galperti Engineering forged products include Fittingsand Flowline Products for onshore and offshore subsea flo-wlines, tie-ins and riser applications.. The product rangeinall steel, stainless, duplex, super duplex and special alloys in-cludes; thick wall pipe to 12 M lengths, pup pieces, reducingpup pieces, bulkheads – end and intermediate, anchor flan-ges, wye pieces, barred tees, cross tees, piggable wyes, buc-kle arrestors, j-lay collars, connectors, pad eye assembly, andother forged pipeline components.
Engineering Solutions...
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Contents®
G-BLOK® BALL VALVE RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
G-BLOK® TF • TT RANGE - LARGE BORE VALVE. . . . . . . . . . . . . . . . . . . . 2-5
G-BLOK® SF • SF-S • ST SOLUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
G-BLOK® SF • SF-S • ST RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
G-BLOK® SF • ST DYNAMIC AND STATIC SEAL . . . . . . . . . . . . . . . . . . . . 8-9
G-BLOK® SF-S ADVANTAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
G-BLOK® SF-S RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
G-BLOK® GATE VALVE RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . 14-17
G-BLOK® MF • MS ADVANTAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
G-BLOK® MF • MS RANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
G-BLOK® MF CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
G-BLOK® MS CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
G-BLOK® GLOBE AND NEEDLE VALVES . . . . . . . . . . . . . . . . . . . . . . . . 22-23
G-BLOK® QUALITY AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26
TF = TOP ENTRY FLOATING
TT = TOP ENTRY TRUNNION
SF = SIDE ENTRY FLOATING
ST = SIDE ENTRY TRUNNION
SF-S = SIDE ENTRY FLOATING SCREW TYPE - LIGHT WEIGHT
G = GATE VALVE
MF = MONOFLANGE
MS = MONOFLANGE SLIMLINE
Continuous development in G-BLOK® valves program may necessitate changes in the details contained in this brochure.GALPERTI ENGINEERING s.r.l. reserve the right to ef fect such changes at their discretion without prior notice.
PRODUCTION UNITS
GALPERTI FORGING s.r.l.
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TF • TT Range®
The Galperti Engineering TF and TT Modular Top Entry Construction valves and SF - ST Side Entry valvesreplace conventional bulky and heavy valve assemblies with their numerous leak paths with valves built on amodular principle offering reduced weight and space and less potential for leaking.
6" - 2500 FULL BORE BALL VALVES (THREE)DOUBLE BLOCK & BLEEDTT - TOP ENTRY TRUNNION BOLTED BONNETA694 F65
G-LOK® ARANGEMENT
H E A D O F F I C E
E N G I N E E R I N G
F O R G I N G P L A N T
S.AGAS.AGATTAA
C O L I C OC O L I C O
D E RD E RV I OV I O
COMO
MILANO
BERGAMO
LECCO
SVIZZERA SONDRIO
TORINO A4
AUTOSTRADA A4
ORIO
LINATE
GEN
OVA
A7
BOLO
GN
A A
1
LAGODI
COMO
CHIAVENNA
VENEZIA
MALPENSA
OFFICINA NICOLA GALPERTI E FIGLIO S.p.A.22010 GERA LARIO (CO) - LOCALITÀ S. AGATA - ITALYTEL. 00 39 0344 97200 - FAX 00 39 0344 97210E-mail: [email protected] - www. galperti.com
GALPERTI INC.4550 ALLEN STREET - HOUSTON, TEXAS 77007TEL. 713-864-0100 - FAX 713-869-6938E-mail: [email protected]
GALPERTI FORGING s.r.l.HEAT TREATMENT AND FORGING DIVISIONVIA ENRICO FERMI, 46 - 23824 DERVIO (LC) - ITALYTEL. 0039 0341 804197 - FAX 0039 0341 804137
GALPERTI ENGINEERING AND FLOW CONTROL s.r.l.ZONA INDUSTRIALE - 23823 COLICO (LC) - ITALYTEL. 00 39 0341 930780 - FAX 00 39 0341 930777E-mail:[email protected] - www.galperti.com
MEXICO
DALLAS
SANANTONIO NEW ORLEANS
MEMPHIS
TAMPA
MIAMI
ATLANTA
GULF
OF MEXICO
HOUSTONHOUSTON
KEY DESIGN FEATURES
✔ Top Entry or Side Entry Design✔ Floating or Trunnion Mounted✔ Compact one piece body - for fewer
potential leak paths✔ Weight saving✔ Firesafe and anti-static design✔ Ball valves have anti-blowout stems✔ Needle valves have non-rotating tip - full metal to metal seating✔ Ball valves with bubble tight seats✔ Machined from a single piece grain flow controlled forging
OPTIONS
✔ Subsea✔ Size range 1/4" - 24"✔ Pressure rating: ANSI 150-4500, API 3000-15000✔ End connections. Hubs (G-LOK), Flanged, Threaded, BW., etc.✔ Materials of construction: Carbon Steel, Stainless Steel, Duplex, Superduplex, Inconel 625, etc.✔ Specific customer requirements✔ R.O.V. operation
Quality & Testing® TF • TT Range®
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4" - 2500 FULL BORE BALL VALVE DOUBLE BLOCK & BLEEDTT - TOP ENTRY TRUNNION BOLTED BONNET - A182 F316
3" - 150 FULL BORE BALL VALVE DOUBLE BLOCK & BLEEDSF - SIDE ENTRY FLOATING BOLTED BONNET - A350 LF2
51/8" - API 5000 MULTIPLE VALVE BLOCK - A182 F51 - LENGTH 4 METRES
The G-BLOK® Modular valves have been designed for manydifferent critical service applications, many of theseinvolving dif ferent cyclic operating conditions overextended periods of time with various combinations of bothpressure and temperature. All designs are backed up bytesting and full Finite Element Analysis (FEA).
BALL VALVEBODY
BONNET
ENGINEERING DEPARTMENT
4 25
TF • TT Range Quality & Testing
C M G N
® ®
The Galperti Engineering Modular Valves, offer a significant weight and space saving over conventionalvalves.
2" - API 15.000 PSI DOUBLE BLOCK & BLEEDTT - TOP ENTRY TRUNNIONBOLTED BONNETA182 F55SUPERDUPLEX
EXAMPLE OF TYPICAL SPACE AND WEIGHT SAVING FOR A 6" - 900 DOUBLE BLOCK AND BLEED VALVE VERSUS STANDARD API DIMENSION
MODULAR BALL VALVE
STAINLESS STEELVALVE BODIESARE INSPECTED BYLIQUID PENETRANT,BY QUALIFIED PERSONNEL.
FIRE SAFE DESIGN
Upon request, Galperti can provide a “fire-safe” design for ball valves which substantially reduces leakagethrough the elastomeric /polymeric seals when the valve is subjected to high temperature. If the seal inserts are destroyed by the temperature, a metal to metal seal is formed between the lowerdiameter of the seat and the ball, whilst seat to body seals, the stem packing, and the end connections to bodyseals (or the bonnet gasket fo a top entry design) are designed to resist high temperature and will remainundamaged.Valve “fire-safe” design is suitable to pass a fire test conducted in accordance with the standard API 6FA andBS 6755, and other users standards.Third party certificates of “fire-safe” testing are available on request.Our gate and needle valves are fine safe design.
24 5
Quality & Testing SF • ST Range
C M G N
® ®
2" - API 10.000 PSI SUBSEA DOUBLE BLOCK & BLEED VALVES - TT - TOP ENTRY TRUNNION BOLTED BONNET - A694 F65
2" - 1500 FULL BORE TRUNNION MOUNTED SF - SIDE ENTRY TRUNNION BOLTED BONNET - A694 F65
2" - 900 FULL BORESF - SIDE ENTRY FLOATING BOLTED BONNET - A350 LF2
GAS TEST STATION - AMBIENT AND LOW TEMPERATURE
HYDROTEST/GAS TESTWORKING STATION
Pneumatic test: airHydrostatic test: water
It is equipped with a control panel tochoose the size and the pressure values ofthe valves in order to set the tests that canbe carried out with direct reading of theleakage parameters. The parameterobtained by personal computer (for testcertification).Moreover, the bench has a workingstation, that holds the valve to test: this isfitted to the valve test. The valve locking canbe carried out automatically.
6 23
SF • SF-S • ST Solution Needle Valves
C M G N
® ®
YOUR PROBLEM
In the conventional “HOOK-UP” of pressure instru-ments both the piping and instrument departmentsare involved in ordering and stocking separate val-ves, gaskets and other fittings. Assembling so manycomponents suggests many potential leak points.This costly and time-consuming “HOOK-UP” has thefurther disadvantage of taking up working space,and produces a large bending moment. The highermass induces vibration stress failures. It is also ex-pensive, particularly if welding of joints are requi-red.
G A L P E R T I
G-BLOK ® SF or ST Valve
INST
RUM
ENTA
TIO
NPI
PIN
G
TOTAL HEIGHT = 600mm
TOTAL HEIGHT = 300mm
GALPERTI FLANGE T-LET ®
C O N V E N T I O N A L
OUR SOLUTION
Galperti’s unique approach offers the designer ofsampling, draining, injection and pressure instru-ment take-off points a simple, rigid, compact, safe,low-cost option to “CONVENTIONAL PRACTICE”.Our double block and bleed valves are used in criti-cal applications, where cost, weight and space sa-ving are paramount for:✔ Pressure instrument take-off points.✔ Sampling systems, where a pipeline probe is
integral with our valve.✔ Chemical injection systems, where a check valve
is part of our valve assembly.✔ Drains for tanks and pipes, where space is
restricted.✔ High pressure firesafe diverter valves.✔ Hydraulic power unit system.✔ Reducing vibrational stresses.✔ Cost saving where exotic materials are used.
TYPICAL ARRANGEMENTDRAWING
SUBSEA APPLICATION
1/2" - FEMALE NEEDLE VALVE X 1/2" MALE 6000A182 F316/1.4401
DOUBLE BLOCK & BLEED 1/2" - MALE X 1/2" FEMALE ANSI 2500A182 F51
BLEED FLANGE VALVE 3/4" - 1500 RTJA182 F316
DOUBLE BLOCK 3/4" BW. X 1/2" FEMALE API 10.000A182 F55
DOUBLE BLOCK & BLEED NEEDLE SUBSEA APPLICATION
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® ®Needle Valves SF • SF-S • ST Range
2" - 1500 REDUCED BORE DOUBLE BLOCK & BLEEDDOUBLE FLANGE
SF - SIDE ENTRY FLOATING BOLTED BONNETWITH CHECK VALVE INTEGRAL
QUILL & LOCKING DEVICEA182 F51
2" - 2500 REDUCED BORESF-S - SIDE ENTRYFLOATING SCREWEDDOUBLE FLANGEA182 F316
2" - 300 REDUCED BOREDOUBLE BLOCK & BLEEDSF-S - SIDE ENTRYFLOATING SCREWEDSINGLE FLANGEA182 F316
2" - 1500 REDUCED BORE THREE BALLDOUBLE BLOCK & BLEEDSF - SIDE ENTRY FLOATINGBOLTED BONNET LIGHT WEIGHTA182 F316
GALPERTI ENGINEERING produce a full range of needle valves in all kind of material and for all applications.
PRIMARY BLOCK “OUTSIDE SCREW” AND “YOKE” (O.S. & Y.) BOLTED BONNET - A182 F316
SECONDARY ISOLATING BOLTED BONNET TYPE - A182 F51
SECONDARY ISOLATING SCREW TYPE - A182 F316SECONDARY ISOLATING SCREW TYPE - HEAVY DUTYA182 F316
1/2" MALE X 1/2 FEMALE 2500DOUBLE BLOCK & BLEEDSF-S - SCREWED TYPELIGHT WEIGHTA182 F51/1.4462
8 21
SF • ST Range Bolted Bonnet MS Range
C M G N
® ®
The Galperti Engineering SF and ST Modular valves, with their Side Entry Construction, offer a significantweight and space saving over conventional modular valves.The range includes:✔ Side Entry Bolted Bonnet - Floating✔ Side Entry Bolted Bonnet - Trunnion Mounted✔ Side Entry Bolted Bonnet L style (3 balls) - Floating✔ Side Entry Bolted Bonnet L style (3 balls) - Trunnion Mounted
SIDE ENTRYFLOATING DESIGN
For size 1/2" to 1.1/2" Class 2500For size 1/2" to 2" Class 1500 - 900 - 600
1/2" to 4" (1) Class 3001/2" to 6" (1) Class 150
(1) Gear operator:3" and larger Class 3004" and larger Class 150
NOTE:
1) Peek insert
2) AED means“Anti-ExplosiveDecompression”
3) Only for class 2500
4) On required
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1011141516171819202122232425282930313233343536374142434445464748495051
SEAT DETAIL
37 29 28 10 4 5
11
51 50 9 2 18 24 7 19 3 23 49 22 25 6 2
15
14
17
16
20
21
48 1 46 35 44 45 43 42 41 47 32 31 30 33 8
36
34
DOWNSTREAM
UPSTREAMDESIGN CODES
ANSI B16.34 - Wall ThicknessANSI B31.3 / B 16.34 - BoltingANSI B16-5 - FlangesBS 6755 - Fire integrityB16.25 Buttwelding EndsB16.11 Socket-Welding and ThreadedAPI 598 Valve Inspection and TestAPI 6D > 2" boreANSI B16.34 < 1.1/2" boreNace MR01-75
BODYBONNETSTOP PLATESEATBALLRINGSTEMBODY-BLEEDWRENCHSEAT O-RINGANTI-ESTRUSIONSTEM O-RINGANTI-EXTRUSIONBONNET O -RINGANTI-EXTRUSIONBODY GASKETSTEM GASKETSTEM BEARINGTHRUST WASHERSPRING WASHERCAP-SCREWKEYWRENCH CAP SCREWSEAT GASKETSEAT RINGBONNET-NEEDLERING-NEEDLESET-SCREWNUTNEEDLE CAP-SCREWNEEDLE O-RINGANTI-EXTRUSIONSPRING WASHERTEE BARSTEMRINGGASKETGASKETDISCPLUG 1/2" NPTSPRINGLOCKING DEVICEBODY STUD BOLTBODY NUT
A105NA105NA105NA182-F316A182-F316A182-F316A182-F316A105NC. STEELVITON AEDNYLONVITON AEDNYLONVITON AEDNYLONGRAPHITEGRAPHITEDU-DRYDU-DRYX7 CrNiAI 17.7A193 Gr. B7MA519 4140S. STEELGRAPHITEA182-F316A105NPTFES. STEELS. STEELA193 Gr. B7MVITON AEDNYLONINCONEL X750A182-F316A182-F316A182-F316GRAPHITEGRAPHITEA564-17.4PHA182-F316INCONEL X750A105NA193 Gr. B7MA194 Gr. 2HM
1
232323
23
4
ITEM PART NAME MATERIAL NOTE
TYPICAL ARRANGEMENT DRAWING - FLOATING - DYNAMIC SEAL
STATIC SEAL
3/4" - 1500 REDUCED BOREDOUBLE BLOCK & BLEED
SF - SIDE ENTRY FLOATINGBOLTED BONNET
A182 F51
This Type of Double Block and Bleed StyleSlimline shows special needle patternbleed and secondary isolation valves. ThisSlimline type is also shown with gauge nutfor ease of gauge orientation.
Also available as double block and singleblock.
This standard configuration of DoubleBlock and Bleed Style Slimline in shownwith standard needle valves for bleed andsecondary isolation.
Also available as double block and singleblock.
Slimline can be installed as the primaryisolation valve, in either single block, blockand bleed or double block and bleedversions. Dual instrument connectionsenable instruments to be mounted verticallyon either horizontal or ver t ical l inemounting application.
VERTICAL MEASUREMENTHORIZONTAL MEASUREMENT
SLIMLINE PRIMARY ISOLATE VALVES
The “Slimline” range incorporates a primary isolation piping valve and also combines the instrument Blockand Bleed functions. They are designed to replace the traditional primary isolation valve. Our primaryisolation valve is of outside screw and yoke construction and is designed to ASME VIII specifications.
20 9
MF Range SF • ST Range Bolted Bonnet
C M G N
® ®
KEY DESIGN FEATURES✔ Compact 3 piece body made from grain flow controlled forging✔ Firesafe and anti blowout design✔ Dynamic or static seat✔ Range.
OPTIONS✔ Size range 1/2" - 2" (larger sizes available on request)✔ Pressure rating: ANSI 150-2500, API 3000-15000✔ End connection: Hubs (G-LOK), Flanged RF or RTJ, Threaded, etc.✔ Available in all materials: Carbon Steel, Stainless Steel, Duplex, Superduplex, etc.
TYPICAL ARRANGEMENT DRAWING - TRUNNION TYPICAL ARRANGEMENT DRAWING - FLOATING “L” STYLE
SINGLE BLOCK AND BLEEDCONFIGURATION
DOUBLE BLOCK AND BLEEDCONFIGURATION
VERTICAL MEASUREMENTHORIZONTAL MEASUREMENT
Modular constructions allowseasy instal lation after anexisting primary isolate valve.Dual instrument connectionsenable instrument to bemounted vertically on eitherhorizontal or ver tical linemounting application.
GAUGE BLOCK MONOFLANGE VALVES
Gauge block monoflange valves work in conjuction with a pre-installed primary isolation valve. They providevery compact instrument Double Block and Bleed valving. This range is also available in a single blockconfiguration.
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® ®SF-S Range Threaded Light Weight MF • MS Range
Machined from a single piece “grain f lowcontrolled“ forging. This valve features two in-lineball pattern primary and secondary isolating valveswith a heavy duty needle valve vent, offering“through to process” rodding in bore sizes from10mm to 20mm (0.4" to 0.8").
This all forged manifold comprises two in-line ballprimary and secondary isolating valves with aheavy duty needle valve vent.Offering through to process rodding in bore sizesfrom 10mm to 20mm (0.4" to 0.8").
FACE TO FACEMANUFACTURES STD
92122166233287251 2 18 16
4 5 47
46 44 45 43 42 41 32 31 30 33 8
NOTE:
1) AED means “Anti-Explosive Decomp.”
ITEM PART NAME MATERIAL NOTE
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16181921222325283031323341424344454647
BODYEND CONNECTORINDICATORSEAT INSERTBALLRINGSTEMBLEED BODYWRENCHEND CONN. O-RINGBODY GASKETSTEM GASKETTHRUST WASHERSPRING DISCSTOP PINNUTNUTNEEDLE BONNETRING-NEEDLESET-SCREWNUTTEE BARSTEMRINGGASKETGASKETDISCPLUG 1/2" NPT
A350-LF2A182-F316S. STEELPEEKA182-F316A182-F316A182-F316A182-F316C. STEELVITON AEDGRAPHITEGRAPHITEPEEKX7 CrNiA 17.7S. STEELS. STEELS. STEELA182-F316PTFES. STEELS. STEELA182-F316A182-F51A182-F51GRAPHITEGRAPHITEA564-17.4PHA182-F316
1
TYPICAL ARRANGEMENT DRAWING
MONOFLANGE MS TYPE DOUBLE BLOCK AND BLEED WITH ANTITAMPER OPERATED
18 11
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MF • MS Advantages® ® SF-S Range Threaded Light Weight
2" - 300 REDUCED BOREDOUBLE BLOCK & BLEED SF-S SIDE ENTRY FLOATINGSCREWEDDOUBLE FLANGEA182 F316
2" - 2500 REDUCED BORESF-S - SIDE ENTRY
FLOATING SCREWEDDOUBLE FLANGE
A182 F316
2" - 2500 REDUCED BOREDOUBLE BLOCK & BLEED SF-S SIDE ENTRY FLOATINGSCREWEDA182 F316
ADVANCED DESIGNSThe products conform to the latest internationaldesign specifications and are approved by leadingcompanies.
DROP FORGED BODYBody is one piece drop forged, this eliminatespotential leak points experienced with conventionalhook ups.
FIRESAFE BALL VALVESGo metal to metal in a fire to reduce leakage due toseat destruction.
BODY SEALSTotally contained “O” ring type body seals for bodyintegrity and additionally protecting internal bodythreads from process media.
HEAVY DUTY FIRESAFENEEDLE VALVES
Galperti’s proven heavy duty needle pattern headunit features a rugged firesafe and testedconstruction.
PRECISION PROCESS THREADSSuper finished screwcut - not tapped threads - usingadvanced CNC machines ensure easy assembly andleak tight threads with reduced risk of galling.
BALLThis precision machined component is super finishedassuring low operating torques.
SOLID BACKSEATED ANTIBLOWOUT SPINDLEPrecision, rugged one piece stem incorporates anti-blow out feature and maintains seal integrity at allpressures. Antivibration lock nuts are standard to allproducts.
HIGH PERFORMANCE SEATSUnique enclosed seats of fer great processcompatibility but restrict creep or distortion in service.Our approach achieves high level of seat integrity atlow and high pressures.
FEATURES
✔ Substantial weight saving✔ Compact assembly✔ Minimal potential leak points✔ Easy installation and maintenance✔ Full range of ANSI B16.5 flanged
connections available✔ Wide range of instrument and process
connections available✔ Full Test and Material certification✔ Fire safe design✔ Installation versatility with horizontal or vertical
mounting
THE GALPERTI INTEGRALMONOFLANGE RANGE
The GALPERTI Monoflange has been designedprimarily to replace multi-valve assemblies with asingle manifold.Main advantages over a typical system includecompactness and weight saving which leads toreduced stresses from loading and vibration, fewerpotential leak points and a reduction in installationand maintenance times.Our development programme has led to a full rangeof both Process and instrument Block, Block andBleed, and Double Block and Bleed f langedmanifolds.
TOTAL HEIGHT = 600mm
TOTAL HEIGHT = 300mm
G A L P E R T I
G-BLOK ® MF or MS Valve
GALPERTI FLANGE T-LET ®
INST
RUM
ENTA
TIO
NPI
PIN
G
C O N V E N T I O N A L
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SF-S Range® Gate Valve Range
MODULAR BALL VALVES DOUBLE FLANGESIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
1/2"
CLASS15030060015002500
152152162190206
N.A.163160190206
–––––
–––––
–––––
–––––
3,54,44,46,79,6
–––––
–––––
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
3/4"
CLASS15030060015002500
156156166192204
N.A.169166192204
166,5166,5176202214
N.A.179,5176202214
–––––
–––––
4,96,16,18,1
10,5
7,69,29,211,113,6
–––––
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
1"
CLASS15030060015002500
156156170208220
169169170208220
185185199237249
198198199237249
218218232254266
231231232254266
5,36,46,9
10,615,9
8,18,99,813,718,9
8,19,911,814
19,9
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
1 1/2"
CLASS15030060015002500
170170190232255
183183190232258
201201219261284
214214219261287
222222240282305
235235240282308
6,48,48,4
13,526,7
9,210,712,216,729,5
9,812,312,817
30,1
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
2"
CLASS15030060015002500
170170190229255
183186193232258
201201219258284
214217222261287
222222240279305
235238243282308
7,59,2
10,822,738,4
811,915
24,940,6
11,213,114,725,641,3
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
FACE TO FACE RF/RTJ
®
VALVE ASSEMBLY2" - 4500 HUB ENDS FULL BORE DOUBLE BLOCK & BLEEDGEAR OPERATOR - A182 F51
3x2" - 900 REDUCED BORE DOUBLE BLOCK & BLEED GEAR OPERATOR - A182 F316
16 13
C M G N
Gate Valve Range SF-S Range®
MODULAR BALL VALVES SINGLE FLANGESIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
1/2"
CLASS15030060015002500
149149154168176
N.A.154,5153168176
–––––
–––––
–––––
–––––
33,53,54,86
–––––
–––––
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
3/4"
CLASS15030060015002500
151151156169175
N.A.157,5156169175
165165170183189
N.A.171,5170183189
–––––
–––––
4,24,64,65,56,5
6,97,77,78,59,6
–––––
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
1"
CLASS15030060015002500
151151158177183
157,5157,5158177183
188188195214220
194,5194,5195214220
215215222233239
221,5221,5222233239
4,24,55
6,89,9
77
7,99,9
12,9
78
8,910,213,9
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
1 1/2"
CLASS15030060015002500
158158168189
200,5
164,5164,5168189202
196196205226
237,5
202,5202,5205226239
226226235256
267,5
232,5232,5235256269
4,65,15,17,4
13,7
7,47,48,9
10,616,5
89
9,510,917,1
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
2"
CLASS15030060015002500
158158168
187,5200,5
164,5166
169,5189202
196196205
224,5237,5
202,5204
206,5226239
226226235
254,5267,5
232,5234
236,5256269
4,85,66,1
11,619,4
5,38,3
10,313,821,6
8,59,510
14,522,3
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
FACE TO FACE RF/RTJ
®
2" - 150 REDUCED BOREDOUBLE BLOCK & BLEED WITH CHECK VALVEA182 F316
2/600 X 2"/1500DOUBLE BLOCK & BLEED GEAR OPERATOR WHITBLIND FLANGES ONBLEED OUTLETA182 F51
3/4" - 800 FULL BOREDOUBLE BLOCK & BLEED
BOLTED BONNETCONSTRUCTION
A350 LF2
14 15
C M G N
Gate Valve Range Gate Valve Range
4" - 2500 FULL BORE DOUBLE BLOCK & BLEED - GEAR OPERATEDA182 F51 / 1.4462
3" X 2" - 900 REDUCED BORE DOUBLE BLOCK & BLEEDGEAR OPERATED - A182 F51
® ®
KEY DESIGN FEATURES
✔ Outside Screw and Yoke Wedge Gate✔ Bolted Bonnet✔ Full Metal to Metal Sealing - suitable for abrasive service and elevated temperature applications✔ Metal to Metal Bonnet Seals utilizing proven G-LOK® technology✔ Compact Design - offering significant space and weight saving over conventional valves✔ One piece, Forged Body construction - removing possible leak path and reducing weight✔ Rugged Construction - suitable for demanding service in an offshore environment✔ Flexibility of Design - allowing any combination and arrangement of valve types✔ Fire safe Design✔ Meets all requirements of API 600, 602 and B16.34
OPTIONS
✔ Expanding gate✔ Subsea✔ Bolted construction✔ Size range 1/4"- 12"✔ Pressure rating: 150 - 4500, API 3000 - 15000✔ End connections: Hubs (G-LOK®), Flanged, Threaded, BW., etc.✔ Material of construcion: Carbon Steel, Stainless Steel, Duplex, Superduplex, Inconel 625, etc.✔ Specific customer requirements✔ R.O.V. operation
INTEGRALLY FORGED BODY
14 15
C M G N
Gate Valve Range Gate Valve Range
4" - 2500 FULL BORE DOUBLE BLOCK & BLEED - GEAR OPERATEDA182 F51 / 1.4462
3" X 2" - 900 REDUCED BORE DOUBLE BLOCK & BLEEDGEAR OPERATED - A182 F51
® ®
KEY DESIGN FEATURES
✔ Outside Screw and Yoke Wedge Gate✔ Bolted Bonnet✔ Full Metal to Metal Sealing - suitable for abrasive service and elevated temperature applications✔ Metal to Metal Bonnet Seals utilizing proven G-LOK® technology✔ Compact Design - offering significant space and weight saving over conventional valves✔ One piece, Forged Body construction - removing possible leak path and reducing weight✔ Rugged Construction - suitable for demanding service in an offshore environment✔ Flexibility of Design - allowing any combination and arrangement of valve types✔ Fire safe Design✔ Meets all requirements of API 600, 602 and B16.34
OPTIONS
✔ Expanding gate✔ Subsea✔ Bolted construction✔ Size range 1/4"- 12"✔ Pressure rating: 150 - 4500, API 3000 - 15000✔ End connections: Hubs (G-LOK®), Flanged, Threaded, BW., etc.✔ Material of construcion: Carbon Steel, Stainless Steel, Duplex, Superduplex, Inconel 625, etc.✔ Specific customer requirements✔ R.O.V. operation
INTEGRALLY FORGED BODY
16 13
C M G N
Gate Valve Range SF-S Range®
MODULAR BALL VALVES SINGLE FLANGESIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
1/2"
CLASS15030060015002500
149149154168176
N.A.154,5153168176
–––––
–––––
–––––
–––––
33,53,54,86
–––––
–––––
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
3/4"
CLASS15030060015002500
151151156169175
N.A.157,5156169175
165165170183189
N.A.171,5170183189
–––––
–––––
4,24,64,65,56,5
6,97,77,78,59,6
–––––
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
1"
CLASS15030060015002500
151151158177183
157,5157,5158177183
188188195214220
194,5194,5195214220
215215222233239
221,5221,5222233239
4,24,55
6,89,9
77
7,99,9
12,9
78
8,910,213,9
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
1 1/2"
CLASS15030060015002500
158158168189
200,5
164,5164,5168189202
196196205226
237,5
202,5202,5205226239
226226235256
267,5
232,5232,5235256269
4,65,15,17,4
13,7
7,47,48,9
10,616,5
89
9,510,917,1
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
2"
CLASS15030060015002500
158158168
187,5200,5
164,5166
169,5189202
196196205
224,5237,5
202,5204
206,5226239
226226235
254,5267,5
232,5234
236,5256269
4,85,66,1
11,619,4
5,38,3
10,313,821,6
8,59,510
14,522,3
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
FACE TO FACE RF/RTJ
®
2" - 150 REDUCED BOREDOUBLE BLOCK & BLEED WITH CHECK VALVEA182 F316
2/600 X 2"/1500DOUBLE BLOCK & BLEED GEAR OPERATOR WHITBLIND FLANGES ONBLEED OUTLETA182 F51
3/4" - 800 FULL BOREDOUBLE BLOCK & BLEED
BOLTED BONNETCONSTRUCTION
A350 LF2
12 17
C M G N
SF-S Range® Gate Valve Range
MODULAR BALL VALVES DOUBLE FLANGESIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
1/2"
CLASS150300600
15002500
152152162190206
N.A.163160190206
–––––
–––––
–––––
–––––
3,54,44,46,79,6
–––––
–––––
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
3/4"
CLASS150300600
15002500
156156166192204
N.A.169166192204
166,5166,5176202214
N.A.179,5176202214
–––––
–––––
4,96,16,18,1
10,5
7,69,29,211,113,6
–––––
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
1"
CLASS150300600
15002500
156156170208220
169169170208220
185185199237249
198198199237249
218218232254266
231231232254266
5,36,46,9
10,615,9
8,18,99,813,718,9
8,19,911,814
19,9
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
1 1/2"
CLASS150300600
15002500
170170190232255
183183190232258
201201219261284
214214219261287
222222240282305
235235240282308
6,48,48,4
13,526,7
9,210,712,216,729,5
9,812,312,817
30,1
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
SIZE BORE 10 mm 14 mm 20 mm WEIGHT (Kg)
2"
CLASS150300600
15002500
170170190229255
183186193232258
201201219258284
214217222261287
222222240279305
235238243282308
7,59,2
10,822,738,4
811,915
24,940,6
11,213,114,725,641,3
RF length RTJ length RF length RTJ length RF length RTJ length 10 mm 14 mm 20 mm
FACE TO FACE RF/RTJ
®
VALVE ASSEMBLY2" - 4500 HUB ENDS FULL BORE DOUBLE BLOCK & BLEEDGEAR OPERATOR - A182 F51
3x2" - 900 REDUCED BORE DOUBLE BLOCK & BLEED GEAR OPERATOR - A182 F316
18 11
C M G N
MF • MS Advantages® ® SF-S Range Threaded Light Weight
2" - 300 REDUCED BOREDOUBLE BLOCK & BLEED SF-S SIDE ENTRY FLOATINGSCREWEDDOUBLE FLANGEA182 F316
2" - 2500 REDUCED BORESF-S - SIDE ENTRY
FLOATING SCREWEDDOUBLE FLANGE
A182 F316
2" - 2500 REDUCED BOREDOUBLE BLOCK & BLEED SF-S SIDE ENTRY FLOATINGSCREWEDA182 F316
ADVANCED DESIGNSThe products conform to the latest internationaldesign specifications and are approved by leadingcompanies.
DROP FORGED BODYBody is one piece drop forged, this eliminatespotential leak points experienced with conventionalhook ups.
FIRESAFE BALL VALVESGo metal to metal in a fire to reduce leakage due toseat destruction.
BODY SEALSTotally contained “O” ring type body seals for bodyintegrity and additionally protecting internal bodythreads from process media.
HEAVY DUTY FIRESAFENEEDLE VALVES
Galperti’s proven heavy duty needle pattern headunit features a rugged firesafe and testedconstruction.
PRECISION PROCESS THREADSSuper finished screwcut - not tapped threads - usingadvanced CNC machines ensure easy assembly andleak tight threads with reduced risk of galling.
BALLThis precision machined component is super finishedassuring low operating torques.
SOLID BACKSEATED ANTIBLOWOUT SPINDLEPrecision, rugged one piece stem incorporates anti-blow out feature and maintains seal integrity at allpressures. Antivibration lock nuts are standard to allproducts.
HIGH PERFORMANCE SEATSUnique enclosed seats of fer great processcompatibility but restrict creep or distortion in service.Our approach achieves high level of seat integrity atlow and high pressures.
FEATURES
✔ Substantial weight saving✔ Compact assembly✔ Minimal potential leak points✔ Easy installation and maintenance✔ Full range of ANSI B16.5 flanged
connections available✔ Wide range of instrument and process
connections available✔ Full Test and Material certification✔ Fire safe design✔ Installation versatility with horizontal or vertical
mounting
THE GALPERTI INTEGRALMONOFLANGE RANGE
The GALPERTI Monoflange has been designedprimarily to replace multi-valve assemblies with asingle manifold.Main advantages over a typical system includecompactness and weight saving which leads toreduced stresses from loading and vibration, fewerpotential leak points and a reduction in installationand maintenance times.Our development programme has led to a full rangeof both Process and instrument Block, Block andBleed, and Double Block and Bleed f langedmanifolds.
TOTAL HEIGHT = 600mm
TOTAL HEIGHT = 300mm
G A L P E R T I
G-BLOK ® MF or MS Valve
GALPERTI FLANGE T-LET ®
INST
RUM
ENTA
TIO
NPI
PIN
G
C O N V E N T I O N A L
10 19
C M G N
® ®SF-S Range Threaded Light Weight MF • MS Range
Machined from a single piece “grain f lowcontrolled“ forging. This valve features two in-lineball pattern primary and secondary isolating valveswith a heavy duty needle valve vent, offering“through to process” rodding in bore sizes from10mm to 20mm (0.4" to 0.8").
This all forged manifold comprises two in-line ballprimary and secondary isolating valves with aheavy duty needle valve vent.Offering through to process rodding in bore sizesfrom 10mm to 20mm (0.4" to 0.8").
FACE TO FACEMANUFACTURES STD
92122166233287251 2 18 16
4 5 47
46 44 45 43 42 41 32 31 30 33 8
NOTE:
1) AED means “Anti-Explosive Decomp.”
ITEM PART NAME MATERIAL NOTE
123456789
16181921222325283031323341424344454647
BODYEND CONNECTORINDICATORSEAT INSERTBALLRINGSTEMBLEED BODYWRENCHEND CONN. O-RINGBODY GASKETSTEM GASKETTHRUST WASHERSPRING DISCSTOP PINNUTNUTNEEDLE BONNETRING-NEEDLESET-SCREWNUTTEE BARSTEMRINGGASKETGASKETDISCPLUG 1/2" NPT
A350-LF2A182-F316S. STEELPEEKA182-F316A182-F316A182-F316A182-F316C. STEELVITON AEDGRAPHITEGRAPHITEPEEKX7 CrNiA 17.7S. STEELS. STEELS. STEELA182-F316PTFES. STEELS. STEELA182-F316A182-F51A182-F51GRAPHITEGRAPHITEA564-17.4PHA182-F316
1
TYPICAL ARRANGEMENT DRAWING
MONOFLANGE MS TYPE DOUBLE BLOCK AND BLEED WITH ANTITAMPER OPERATED
20 9
MF Range SF • ST Range Bolted Bonnet
C M G N
® ®
KEY DESIGN FEATURES✔ Compact 3 piece body made from grain flow controlled forging✔ Firesafe and anti blowout design✔ Dynamic or static seat✔ Range.
OPTIONS✔ Size range 1/2" - 2" (larger sizes available on request)✔ Pressure rating: ANSI 150-2500, API 3000-15000✔ End connection: Hubs (G-LOK), Flanged RF or RTJ, Threaded, etc.✔ Available in all materials: Carbon Steel, Stainless Steel, Duplex, Superduplex, etc.
TYPICAL ARRANGEMENT DRAWING - TRUNNION TYPICAL ARRANGEMENT DRAWING - FLOATING “L” STYLE
SINGLE BLOCK AND BLEEDCONFIGURATION
DOUBLE BLOCK AND BLEEDCONFIGURATION
VERTICAL MEASUREMENTHORIZONTAL MEASUREMENT
Modular constructions allowseasy instal lation after anexisting primary isolate valve.Dual instrument connectionsenable instrument to bemounted vertically on eitherhorizontal or ver tical linemounting application.
GAUGE BLOCK MONOFLANGE VALVES
Gauge block monoflange valves work in conjuction with a pre-installed primary isolation valve. They providevery compact instrument Double Block and Bleed valving. This range is also available in a single blockconfiguration.
8 21
SF • ST Range Bolted Bonnet MS Range
C M G N
® ®
The Galperti Engineering SF and ST Modular valves, with their Side Entry Construction, offer a significantweight and space saving over conventional modular valves.The range includes:✔ Side Entry Bolted Bonnet - Floating✔ Side Entry Bolted Bonnet - Trunnion Mounted✔ Side Entry Bolted Bonnet L style (3 balls) - Floating✔ Side Entry Bolted Bonnet L style (3 balls) - Trunnion Mounted
SIDE ENTRYFLOATING DESIGN
For size 1/2" to 1.1/2" Class 2500For size 1/2" to 2" Class 1500 - 900 - 600
1/2" to 4" (1) Class 3001/2" to 6" (1) Class 150
(1) Gear operator:3" and larger Class 3004" and larger Class 150
NOTE:
1) Peek insert
2) AED means“Anti-ExplosiveDecompression”
3) Only for class 2500
4) On required
123456789
1011141516171819202122232425282930313233343536374142434445464748495051
SEAT DETAIL
37 29 28 10 4 5
11
51 50 9 2 18 24 7 19 3 23 49 22 25 6 2
15
14
17
16
20
21
48 1 46 35 44 45 43 42 41 47 32 31 30 33 8
36
34
DOWNSTREAM
UPSTREAMDESIGN CODES
ANSI B16.34 - Wall ThicknessANSI B31.3 / B 16.34 - BoltingANSI B16-5 - FlangesBS 6755 - Fire integrityB16.25 Buttwelding EndsB16.11 Socket-Welding and ThreadedAPI 598 Valve Inspection and TestAPI 6D > 2" boreANSI B16.34 < 1.1/2" boreNace MR01-75
BODYBONNETSTOP PLATESEATBALLRINGSTEMBODY-BLEEDWRENCHSEAT O-RINGANTI-ESTRUSIONSTEM O-RINGANTI-EXTRUSIONBONNET O -RINGANTI-EXTRUSIONBODY GASKETSTEM GASKETSTEM BEARINGTHRUST WASHERSPRING WASHERCAP-SCREWKEYWRENCH CAP SCREWSEAT GASKETSEAT RINGBONNET-NEEDLERING-NEEDLESET-SCREWNUTNEEDLE CAP-SCREWNEEDLE O-RINGANTI-EXTRUSIONSPRING WASHERTEE BARSTEMRINGGASKETGASKETDISCPLUG 1/2" NPTSPRINGLOCKING DEVICEBODY STUD BOLTBODY NUT
A105NA105NA105NA182-F316A182-F316A182-F316A182-F316A105NC. STEELVITON AEDNYLONVITON AEDNYLONVITON AEDNYLONGRAPHITEGRAPHITEDU-DRYDU-DRYX7 CrNiAI 17.7A193 Gr. B7MA519 4140S. STEELGRAPHITEA182-F316A105NPTFES. STEELS. STEELA193 Gr. B7MVITON AEDNYLONINCONEL X750A182-F316A182-F316A182-F316GRAPHITEGRAPHITEA564-17.4PHA182-F316INCONEL X750A105NA193 Gr. B7MA194 Gr. 2HM
1
232323
23
4
ITEM PART NAME MATERIAL NOTE
TYPICAL ARRANGEMENT DRAWING - FLOATING - DYNAMIC SEAL
STATIC SEAL
3/4" - 1500 REDUCED BOREDOUBLE BLOCK & BLEED
SF - SIDE ENTRY FLOATINGBOLTED BONNET
A182 F51
This Type of Double Block and Bleed StyleSlimline shows special needle patternbleed and secondary isolation valves. ThisSlimline type is also shown with gauge nutfor ease of gauge orientation.
Also available as double block and singleblock.
This standard configuration of DoubleBlock and Bleed Style Slimline in shownwith standard needle valves for bleed andsecondary isolation.
Also available as double block and singleblock.
Slimline can be installed as the primaryisolation valve, in either single block, blockand bleed or double block and bleedversions. Dual instrument connectionsenable instruments to be mounted verticallyon either horizontal or ver t ical l inemounting application.
VERTICAL MEASUREMENTHORIZONTAL MEASUREMENT
SLIMLINE PRIMARY ISOLATE VALVES
The “Slimline” range incorporates a primary isolation piping valve and also combines the instrument Blockand Bleed functions. They are designed to replace the traditional primary isolation valve. Our primaryisolation valve is of outside screw and yoke construction and is designed to ASME VIII specifications.
22 7
C M G N
® ®Needle Valves SF • SF-S • ST Range
2" - 1500 REDUCED BORE DOUBLE BLOCK & BLEEDDOUBLE FLANGE
SF - SIDE ENTRY FLOATING BOLTED BONNETWITH CHECK VALVE INTEGRAL
QUILL & LOCKING DEVICEA182 F51
2" - 2500 REDUCED BORESF-S - SIDE ENTRYFLOATING SCREWEDDOUBLE FLANGEA182 F316
2" - 300 REDUCED BOREDOUBLE BLOCK & BLEEDSF-S - SIDE ENTRYFLOATING SCREWEDSINGLE FLANGEA182 F316
2" - 1500 REDUCED BORE THREE BALLDOUBLE BLOCK & BLEEDSF - SIDE ENTRY FLOATINGBOLTED BONNET LIGHT WEIGHTA182 F316
GALPERTI ENGINEERING produce a full range of needle valves in all kind of material and for all applications.
PRIMARY BLOCK “OUTSIDE SCREW” AND “YOKE” (O.S. & Y.) BOLTED BONNET - A182 F316
SECONDARY ISOLATING BOLTED BONNET TYPE - A182 F51
SECONDARY ISOLATING SCREW TYPE - A182 F316SECONDARY ISOLATING SCREW TYPE - HEAVY DUTYA182 F316
1/2" MALE X 1/2 FEMALE 2500DOUBLE BLOCK & BLEEDSF-S - SCREWED TYPELIGHT WEIGHTA182 F51/1.4462
6 23
SF • SF-S • ST Solution Needle Valves
C M G N
® ®
YOUR PROBLEM
In the conventional “HOOK-UP” of pressure instru-ments both the piping and instrument departmentsare involved in ordering and stocking separate val-ves, gaskets and other fittings. Assembling so manycomponents suggests many potential leak points.This costly and time-consuming “HOOK-UP” has thefurther disadvantage of taking up working space,and produces a large bending moment. The highermass induces vibration stress failures. It is also ex-pensive, particularly if welding of joints are requi-red.
G A L P E R T I
G-BLOK ® SF or ST Valve
INST
RUM
ENTA
TIO
NPI
PIN
G
TOTAL HEIGHT = 600mm
TOTAL HEIGHT = 300mm
GALPERTI FLANGE T-LET ®
C O N V E N T I O N A L
OUR SOLUTION
Galperti’s unique approach offers the designer ofsampling, draining, injection and pressure instru-ment take-off points a simple, rigid, compact, safe,low-cost option to “CONVENTIONAL PRACTICE”.Our double block and bleed valves are used in criti-cal applications, where cost, weight and space sa-ving are paramount for:✔ Pressure instrument take-off points.✔ Sampling systems, where a pipeline probe is
integral with our valve.✔ Chemical injection systems, where a check valve
is part of our valve assembly.✔ Drains for tanks and pipes, where space is
restricted.✔ High pressure firesafe diverter valves.✔ Hydraulic power unit system.✔ Reducing vibrational stresses.✔ Cost saving where exotic materials are used.
TYPICAL ARRANGEMENTDRAWING
SUBSEA APPLICATION
1/2" - FEMALE NEEDLE VALVE X 1/2" MALE 6000A182 F316/1.4401
DOUBLE BLOCK & BLEED 1/2" - MALE X 1/2" FEMALE ANSI 2500A182 F51
BLEED FLANGE VALVE 3/4" - 1500 RTJA182 F316
DOUBLE BLOCK 3/4" BW. X 1/2" FEMALE API 10.000A182 F55
DOUBLE BLOCK & BLEED NEEDLE SUBSEA APPLICATION
24 5
Quality & Testing SF • ST Range
C M G N
® ®
2" - API 10.000 PSI SUBSEA DOUBLE BLOCK & BLEED VALVES - TT - TOP ENTRY TRUNNION BOLTED BONNET - A694 F65
2" - 1500 FULL BORE TRUNNION MOUNTED SF - SIDE ENTRY TRUNNION BOLTED BONNET - A694 F65
2" - 900 FULL BORESF - SIDE ENTRY FLOATING BOLTED BONNET - A350 LF2
GAS TEST STATION - AMBIENT AND LOW TEMPERATURE
HYDROTEST/GAS TESTWORKING STATION
Pneumatic test: airHydrostatic test: water
It is equipped with a control panel tochoose the size and the pressure values ofthe valves in order to set the tests that canbe carried out with direct reading of theleakage parameters. The parameterobtained by personal computer (for testcertification).Moreover, the bench has a workingstation, that holds the valve to test: this isfitted to the valve test. The valve locking canbe carried out automatically.
4 25
TF • TT Range Quality & Testing
C M G N
® ®
The Galperti Engineering Modular Valves, offer a significant weight and space saving over conventionalvalves.
2" - API 15.000 PSI DOUBLE BLOCK & BLEEDTT - TOP ENTRY TRUNNIONBOLTED BONNETA182 F55SUPERDUPLEX
EXAMPLE OF TYPICAL SPACE AND WEIGHT SAVING FOR A 6" - 900 DOUBLE BLOCK AND BLEED VALVE VERSUS STANDARD API DIMENSION
MODULAR BALL VALVE
STAINLESS STEELVALVE BODIESARE INSPECTED BYLIQUID PENETRANT,BY QUALIFIED PERSONNEL.
FIRE SAFE DESIGN
Upon request, Galperti can provide a “fire-safe” design for ball valves which substantially reduces leakagethrough the elastomeric /polymeric seals when the valve is subjected to high temperature. If the seal inserts are destroyed by the temperature, a metal to metal seal is formed between the lowerdiameter of the seat and the ball, whilst seat to body seals, the stem packing, and the end connections to bodyseals (or the bonnet gasket fo a top entry design) are designed to resist high temperature and will remainundamaged.Valve “fire-safe” design is suitable to pass a fire test conducted in accordance with the standard API 6FA andBS 6755, and other users standards.Third party certificates of “fire-safe” testing are available on request.Our gate and needle valves are fine safe design.
Quality & Testing® TF • TT Range®
26 3
C M G N
4" - 2500 FULL BORE BALL VALVE DOUBLE BLOCK & BLEEDTT - TOP ENTRY TRUNNION BOLTED BONNET - A182 F316
3" - 150 FULL BORE BALL VALVE DOUBLE BLOCK & BLEEDSF - SIDE ENTRY FLOATING BOLTED BONNET - A350 LF2
51/8" - API 5000 MULTIPLE VALVE BLOCK - A182 F51 - LENGTH 4 METRES
The G-BLOK® Modular valves have been designed for manydifferent critical service applications, many of theseinvolving dif ferent cyclic operating conditions overextended periods of time with various combinations of bothpressure and temperature. All designs are backed up bytesting and full Finite Element Analysis (FEA).
BALL VALVEBODY
BONNET
ENGINEERING DEPARTMENT
CONTACT ADDRESS:
Editi
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GALPERTI ENGINEERING ANDFLOW CONTROL S.p.A.VIA PRATI DELLA ROSA, 1723823 COLICO (LC) - ITALYTEL. 00 39 0341 930780FAX 00 39 0341 930777E-mail:[email protected]
TEAM SERVICEOn site machining 24h service
All values given are for general guidance only. For specific applications please contact Galperti Engineering office.As part of a process of on-going product development, we reserve the right to amend and change any data of this catalogue without prior notice.
API 6D - API 6ATRUNNION MOUNTED BALL VALVES
SUBSEA AND SPECIAL VALVES
NICOLA GALPERTI
E N G I N E E R I N G
F O R G I N G P L A N T
S.AGAS.AGATTAA
C O L I C OC O L I C O
D E RD E R V I OV I O
COMO
MILANO
BERGAMO
LECCO
SV
IZZER
ASONDRIO
TORINO A4
AUTOSTRADA A4
ORIO
LINATE
GEN
OVA
A7
BOLO
GN
A A
1
LAGODI
COMO
CHIAVENNA
VENEZIA
MALPENSA
T E C H
OFFICINE NICOLA GALPERTI E FIGLIO S.p.A.22010 GERA LARIO (CO) - LOCALITÀ S. AGATA - ITALYTEL. 00 39 0344 97200 - FAX 00 39 0344 97210E-mail: [email protected] - www.galperti.com
GALPERTI INC.160 SOUTHBELT INDUSTRIAL DRIVEHOUSTON, TEXAS 77047TEL. +1-713-4330700 - FAX +1-713-4335580E-mail: [email protected]
GALPERTI TECH s.r.l.Via Prati della Rosa, 30 - 23823 COLICO (LC) - ITALYTEL. 00 39 0341 930186 - FAX 00 39 0341 930252E-mail: [email protected]
GALPERTI ENGINEERING AND FLOW CONTROL S.p.A.VIA PRATI DELLA ROSA, 17 - 23823 COLICO (LC) - ITALYTEL. 00 39 0341 930780 - FAX 00 39 0341 930777E-mail: [email protected] - www.galperti.com
MEXICO
DALLAS
SANANTONIO NEW ORLEANS
MEMPHIS
TAMPA
MIAMI
ATLANTA
HOUSTONHOUSTON
GULF
OF MEXICO
GALPERTI (HONG KONG) LTDBeijing Representative Offi ceSuite 709, Full Tower, No. 9 East 3rd - Ring RoadChaoyang District, Beijing, China 100020Tel. +8610-85911678, +8610-85911679Fax. +8610-85911677E-mail: [email protected]
GALPERTI SOUTH EAST ASIA PTE LTDNo. 2 International Business Park,The Strategy #11-05, Singapore 609930Tel. +65-6267-8191 / 92Fax. +65-6267-8710E-mail: [email protected]
GALPERTI FRANCE SASLe Triangle 235 Rue Leon FoucaultParc de la Duranne13857 AIX EN PROVENCECEDEX 3 - FRANCETel. +33-4-42594571Fax. +33-4-88714445E-mail: [email protected]
S.F.F. SCANDINAVIAN FITTINGSAND FLANGES A/S NORWAYJakob Askelandsvei 5 - P.O. box 11754391 Sandnes NORWAYTel. +47 - 51639600 Fax +47 - 51639601Web site: www.sff.no
L.F.F. LONDON FITTINGS AND FLANGES LTD.Christy Way - Southfi elds Industrial ParkBasildon - Essex - SS15 6TE U.K.Tel. +44 - 1268 - 888500 Fax +44 - 1268 - 888506Web site: www.lff.co.uk
P.F.F. EUROPE B.V.Wielewaalweg 4 - 4791 PD Klundert - The NetherlandsTel. +31 (0) 168 387 410 Fax. +31 (0) 168 387420Web site: www.PFF.nl
GALPERTI CANADA (1999) INC.3931 - 76 AvenueEdmonton - Alberta T6B 2S8e-mail: [email protected]
GALPERTI KOREARoom #501 Sungwoo BuildingDohwa-Dong 51/1 Mapo-GuSeoul, 121-715, KoreaTel. +82 (0) 2 717-2712(Rep)Fax. +82 (0) 2 717-2715e-mail: [email protected]
PT MITRA GALPERTIPusat Niaga Duta Mas - Fatmawati blok C2/00712150 JL.R.S. Fatmawati - Jakarta - INDONESIATel. +62 - 21 - 7392214 Fax +62 - 21 - 7392219Stock of FLANGES AND FITTINGSe-mail: nasrul [email protected]
AUSTRALASIA FITTING & FLANGESP.O. BOX 15126916 OSBORNE PARKWESTERN AUSTRALIATel. +61-9244-3315 Fax. +61-9244-3318e.mail : [email protected]
GALPERTI INDIA PVT. LTD.Off. No.22, Kumar Place, 2408 East Street - PUNE - 411001 INDIATel. +91 - 206343907 Fax. +91 - 206345382
GALPERTI ENGINEERING COLOMBIA LTDACalle 93B No. 17-25 OF.408BOGOTA’ D.C. - COLOMBIATel. +57 - 16217166 Fax. +57 - 16217584
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