` casting to perfection 2010 cpc (p) ltd design – angler technologiesangler technologies

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Casting to Perfection

2010 CPC (P) LTD Design – ANGLER technologies

http://www.angleritech.com/


•Established in the year 1946, CPC is today a leading manufacturer & exporter of

Grey Iron / SG Iron castings & machined components

•Being a part of 500 Million USD KG Group of Coimbatore, CPC plays a vital role in

manufacturing of most intricate castings & machined components

•Our products can be used in wide range of diversified industry verticals including

automobile, agriculture, valves, pumps, motors & general engineering Industries

•With rich industrial experience, we supply products that are in compliance to

international standards and clients' specifications

Company Profile

•To become reliable, competitive and responsive supplier of Iron castings and

components

Our Vision



Geographical Advantage

•The foundry is located in Coimbatore, one of the major industrial hubs for engineering activities with special emphasis on

castings and machined components

•Strategically positioned at South India's Manchester, the city is well connected by road, rail and air to all major metros both

nationally and internationally

•An ideal place for foundries where skilled people having sound knowledge in foundry technology are available in

abundance



Our Strength

•Complex shape & size castings with close dimensional tolerance can be easily casted

•Using premium grade raw materials and best manufacturing techniques, our products are manufactured in compliance with

international quality standards

•Continual improvement in manufacturing process & our team’s commitment to achieve high quality and customer delight

helped us to deliver castings and machined components that increases productivity level besides offering better surface finish

•Periodic status monitoring at each level of manufacturing, process adherence and timely delivery keeps CPC one step

ahead of its competitors

•With no compromise on quality, we delight our customers by reducing the operational costs thereby increasing the ROI



Manufacturing Facilities

•The foundry is spread across a landscape of 29000 sq.mts. having build-up area of 14000 sq.mts

•CPC has a modern foundry & well equipped machine shop with wide range of technically advanced machines

•With cutting-edge technology machines, we produce intricate shaped castings weighing from 1 kg to 150 kgs with

maximum dimensional accuracy

•Around 600 employees form the backbone of CPC (P) Ltd



Pudukkottai Unit



Pudukkottai Unit

•To meet the ongoing industrial demands, CPC has started running a new modern foundry unit at Pudukkottai to produce

6, 000 MT of castings per annum

•With an future enhancement of additional melting capacity, our Pudukottai unit is all set to produce 16, 000 MT of

castings per annum

•It is easily accessible by road, rail, air.

•It is 250 Km from Coimbatore unit & 40 Km from Trichy airport



Our Team

•Our asset is our team of highly qualified professionals and skilled labour, comprising of some of the finest talents in the

industry

•We carry out manufacturing process under the guidance of well experienced personnel who lead us to launch many

innovative products and services



Sales

•Since inception, CPC ‘s record of high quality and better customer service

resulted in rapid growth of its business

•We have supplied 9,600 MT of castings per annum, out of which 6,000 MT

of castings are supplied in machined condition

•With an export business of Rs.400 Millions to several well reputed OEM’s

across the globe including Europe, America, Australia, Canada, North Africa

and Far East, our company's yearly turnover has reached over Rs. 600

Millions

•With the addition of our Pudukottai Foundry the capacity is likely to reach

16,000 tonnes by the year 2010 and the turn over is likely to reach Rs.1

Billion.



Pattern Shop

•Our well-equipped in-house pattern shop fortified with latest equipments aid us to manufacture any complex shape of

castings that meets the customer’s requirements

•The patterns are made using core compounds including Wood, Aluminium, Araldite, Cast Iron and Gun Metal

•The pattern equipments are maintained in good condition and stored in shelves with specific identification

•Part of the operations are outsourced

•Software used in pattern development are solid modeling – Pro E, thermal analysis – Magma



Pattern Shop



Moulding & Sand Plant – Coimbatore Unit

•A modern & well-laid out sand plant of 30 tonnes per hour capacity with magnetic separator; on-line aerator and Kuttner

sand cooling plant coupled with 2 nos each of 500 kg batch capacity High Speed Mixer

•High Speed Intensive Mixer ensures uninterrupted supply of quality sand to the moulding lines

•Mechanical handling of the boxes, closing of the boxes with mould closing unit and pallet car track with pneumatic

pushers eliminates human errors and ensures accurate and quality moulds



Moulding & Sand Plant – Pudukottai Unit

•A modern & well-laid out sand plant of 30 tonnes per hour capacity with magnetic separator; on-line aerator and sand

cooling plant coupled with 1 No. of 600 kg batch capacity High Speed Eirich Mixer

Moulding Sand Plant



Moulding Machine & Box details – Coimbatore Unit

Moulding Machine & Box details – Pudukottai Unit



Core Shop – Coimbatore Unit

•Well-equipped core shop fabricates cores in cold box, oil sand, no bake, CO2 and shell

•CPC produces any complex shaped core with maximum dimensional accuracy



Core Shop Facilities – Pudukottai Unit



Melting Furnaces – Coimbatore Unit

The available melting units are:

•One 1.5 Mega Watts 2 tonnes dual track medium frequency induction

furnace

•Two ASEA Brown Boweri 563 KVA Main frequency induction furnaces of 2

tonnes capacity, with a melting rate of 500 Kgs / Hr

Melting Furnaces – Pudukottai Unit

The available melting units are:

• One 1.2 Mega Watts 1.75 tonnes dual track medium frequency induction furnace



Melting facilities – Coimbatore Unit

Melting facilities – Pudukottai Unit



Fettling

•Fettling department is fully equipped with shot blasting facilities and all necessary auxiliaries

•It consists of one 72” dia Twin Table, one 96” dia Twin Table, hanger type Shot Blasting Machines, electrical and pneumatic

equipments in both Coimbatore and Pudukottai Units.



Paint Shop

•Our well equipped conveyerised paint shop with heating system can ensure good quality of primer painting of any colour

as specified by the customer



Packing

•Our packing section is well equipped with facilities to do packing as per customers requirement



Machine Shop – Unit I

•Fortified with a wide range of machines, the machine shop can undertake proof machining or full machining of the

castings to the specified dimensional tolerances

•Excellent Hydro Testing facility and sub-assembly operational facilities are the cornerstones of our machine shop

•A standards room is available to calibrate all the gauges and instruments used in the operations



Machine Shop – Unit I



Machine Shop – Unit II

•Incepted in 2004 with state-of-the-art machineries, we are all set to meet the increasing demands in the foundry industry for

fully machined components as well as sub-assembly requirements



Machine Shop – Unit II

•After the completion of machining process, the machined parts are forwarded to our in-house conveyerised paint shop where

they undergo a primer painting with heating system of any colour as specified by the customer.

•Finally the machined parts are well packed in our in-house packing section fortified with necessary amenities and are kept

ready for dispatch.



Laboratory

•Our testing laboratory consists of various testing equipments and components to deliver high quality products to the fullest

satisfaction of our customers which in turn will provide opportunities for repeat business and also for building long-term

relationship with our clients.

Some of our testing equipments include:

•Bruker Quantron Q6- Columbus 20 Elements Spectral

Analyser,

•40 Ton UTM

•BHN Tester

•Wet Analysis Lab

•Sand Lab

•Trimos -for verifying all the gauges for their tolerances

•Profile Projector

•Sylvac - for checking the dial gauges and verniers.

•Carbide Slip Gauges

•Rockwell Hardness Tester

•Co-ordinate Measuring Machine DEA

•Image Analyser & Calibration Facilities.



Lab Photos



Gear Box Housings



Flywheel - Passengers Car



Fly Wheels – Trucks



Pulleys & Hub



Pump Parts



Pump Casting - Process Pumps



Manifolds – Tractor



Gear Box & Hydraulic Parts



Valve Parts



Sub - Assemblies



Quality Systems

•Our Quality Management System has been the cornerstone for our success in the international market

•The entire quality assurance system is based on ISO 9001:2008 standards

•Strict inspection procedures are implemented in every stage of production from raw material to end product

•We at CPC, always strive for the best quality by continually improvising our processes, to ensure complete satisfaction to the

customer

•To accomplish this task, we have formulated a quality team consisting of quality experts who systematically outlines every

activity of our organization in order to achieve quality

•Our Quality assurance programme is frequently audited to have a periodic analysis of the system's effectiveness and to

ensure that all is well on the quality front

•We always welcome quality surveillance from our valued customers for continual improvements

•Maintaining properties of sand in each batch, ensuring pattern equipments for accuracy and thorough check for quality of

castings before dispatch guarantee quality



Quality Policy

•Our Quality Policy is to meet customer requirements of quality, price and service by employing appropriate technology,

improving productivity and focusing on the customer

•Our priceless efforts to surpass potential and endorse excellence in order to provide cost effective quality products to our

customers are reflected in the certifications conferred on us

•It is our continuous pursuit to excel that enables us to set standards as well as to achieve them

•Our company activities and Quality systems are accredited to a number of national and international standard quality

certificates and license as follows:



Environment Friendly Facilities

•CPC has implemented stringent pollution control measures to deal with the non-hazardous particles that are emitted by the

foundry

•With a green belt, CPC is constantly thriving to be an environment friendly unit

•CPC holds requisite approvals from the state and central pollution control boards



Recognition

•Best Exporter Award for highest growth in Exports from Engineering Export Promotion Council, Southern Region, Chennai

(3 Times)

•Best Iron Casting Exporter Award in the National Level from the Institute of Indian Foundry men

•Best Foundry and Best Productivity award from the Institute of Indian Foundrymen, Coimbatore Chapter



Clients

•We cater to a huge number of domestic and international customers in diversified fields

•With overwhelming response received from our esteemed clients, we manufacture better quality products and strive for

better customer service

•We have been supplying our products to major international giants in Automobile, Agriculture, Pumps and Valves sector in

both domestic and international markets

Some of our esteemed domestic customers



Some of our esteemed Export customers


Thank you very much for your kind attention!

We look forward to working with you

Mr. Aditya Balasundaram

Executive Director

Email ID: [email protected]

Mr.K. Hariharan

General Manager

Email ID: [email protected]

Contact Us

mailto:[email protected]

mailto:[email protected]

` casting to perfection 2010 cpc (p) ltd design – angler technologiesangler technologies

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