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© BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. Safety Awareness For Everyone from Cove Risk Services Ergonomics Industrial

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Page 1: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Massachusetts Manufacturing Self-Insurance Group, Inc.

Safety Awareness For Everyone from Cove Risk Services

Ergonomics

Industrial

Page 2: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Session Objectives

You will be able to:‒ Understand the principles of ergonomics‒ Recognize the risk factors, signs, and symptoms of

musculoskeletal disorders (MSDs)‒ Understand our program for identifying, reporting,

and controlling MSDs‒ Know how to protect yourself from MSD injuries

and reduce your risk

Page 3: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

What Is Ergonomics?

– Modify jobs to fit capabilities of people

– Reduce MSDs• Repetitive reaching,

forceful exertions, bending and lifting, or working with vibrating equipment

– Engineering controls– Safe work practices– PPE

Page 4: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Musculoskeletal Disorder (MSD) Injuries

– 1.8 million MSD injuries each year

– 600,000 MSD injuries require time away from work

Page 5: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Regulation Of Ergonomics

– General Duty Clause

– Applies to unregulated hazards• Failure to keep a hazard-free workplace• Hazard recognized by employer or employer’s

industry• Hazard could cause death or serious harm• Method exists to correct the hazard

Page 6: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

MSD-Type Injuries

Repetitive Motion

63%

Repetitive Placing, Grasping, or

Moving Objects

20%

Repetitive Use of Tools 8%

Typing or Key Entry

9%

Page 7: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Characteristics of MSDs

– Occur from a single event or many small injuries– Take weeks, months, or years to develop– Produce no symptoms in early stages, but show

symptoms after injury has occurred– Contributing causes may occur at home and at work– Same MSD may differ in severity from person to

person doing a similar task

Page 8: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

General Signs of MSDs

– Less strength for gripping

– Less range of motion

– Loss of muscle function

– Inability to do everyday tasks

Page 9: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

MSD Symptoms

– Back and neckshooting pain, stiffness

– Shoulderspain, stiffness, loss of mobility

– Arms and legsshooting pains, numbness

– Elbow and knee joints pain, swelling, stiffness, soreness

Page 10: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

MSD Symptoms (cont.)

– Hands and wrists swelling, numbness, loss of strength

– Fingersjerking movements, or loss of strength, mobility, and feeling

– Thumbspain at the base

– Feet and toesnumbness, tingling, stiffness, burning sensation

Page 11: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Outward Signs of MSDs

– Swelling or inflammation of joints

– Vigorously shaking hands

– Massaging hands, wrists, or arms

– Cradling arms

– Limping

– Stiff back

Page 12: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Common MSDs

‒ Carpal tunnel syndrome

‒ Low back pain

‒ Eye strain

‒ Tendinitis

‒ Trigger finger

Image Credit: Cal OSH & NIOSH

Page 13: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Common MSDs (cont.)

– De Quervain’s diseaseforceful grip

– Carpet layer’s kneecontact trauma

– Rotator cuff tendinitis repetitive motion

– Herniated disk bending and twisting

– Hand-arm vibration syndrome

Page 14: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Act on the Signs of MSD

Act immediately:• Report the problem

• Seek medical attention

• Early treatment and intervention can prevent permanent injury

Page 15: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

What Do You Think?

1. What do you think is causing this employee’s pain?

2. How can this be improved?

Employee experiences severe back pain often.

Page 16: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

What Is Causing the Pain?

Possibilities:• Repetitive lifting

of heavy objects

• Twisting while lifting

• Poor lifting techniques

• Lifting above shoulders

• Single lifting injury

• Poor conditioning

Page 17: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

What Can Be Done?

– Use lifting aids

– Don’t twist

– Lift using your legs, not your back

– Use a stool or stepladder

– Don’t overdo it

– Keep your back in shape

Page 18: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Which of these are MSD symptoms?

Check Your Knowledge

Loss of muscle function

Racing heart

Pain

Numbness

Tingling

Dizziness

Excessive cough

Stiffness

Swelling of joints

Page 19: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

MSDs—Any Questions?

Do you understand what MSDs are and the signs and symptoms of MSDs?

Page 20: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Risk Factors That Lead to MSDs

– Repetitive motions

– Forceful exertions

– Awkward postures

– Contact stress (pressure points)

– Vibrations

Page 21: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Risk Factor—Repetitive Motion

– Stress on muscles and tendons– Contributing factors

• Duration and speed of repetitious movement

• Number of muscles involved• Required force

– Raising and lowering the arm over and over again

Page 22: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Forceful Exertions

– Inflammation of tendons, nerves, joints

– Contributing factors• Type of grip• Weight of object• Body posture• Type and duration of the task

Image Credit: OSHAImage Credit: OSHA

Page 23: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Awkward Postures

– Stress on muscles and tendons– Contributing factors

• Reaching overhead• Force the body must maintain

to hold the position• Holding fixed positions

(static loading)

– Lifting while twisting, reaching, or turning

Page 24: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Contact Stress

– Pressing against or grabbing a hard object puts pressure on nerves, tendons, and blood vessels

– Contributing factors• Repetition• Duration of contact• Grip strength required

Page 25: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Vibration

– Affects tendons, muscles, joints, nerves

– Contributing factors• Prolonged grip• Restricts blood supply

to hands and fingers• Tools without vibration

dampening device• Poor power tool

maintenance

Page 26: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

MSDs Related To Risk Factors

• De Quervain’s disease

• Trigger finger

• Rotator cuff syndrome

• Thoracic outlet syndrome

• Hand-arm vibration syndrome

Repetition

Posture

Forceful Grip

Contact Stress

Prolonged Vibration

Page 27: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Can You Identify The Risk Factors?

Page 28: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Can You Identify The Risk Factors? (cont.)

– Repetitive motion– Lifting or reaching

• awkward position• excessive weight• arms raised

MSDs– Torn tendon– Tendinitis– Back pain

Risk Factors

Page 29: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

MSD Risk Factors—Any Questions?

– Do you understand MSD risk factors and hazards?

Page 30: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Ergonomics Management

– Job assessment– MSD reporting and response system– Designated coordinator– Training– Encourage employee participation and

reporting of MSDs

Page 31: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Identifying and Controlling MSD Hazards

– Determine whether MSD hazards exist and degree of risk

– Devise a control strategy with your input

– Implement control measures– Training

Page 32: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

Control Methods

– Install engineering controls including workstation layout and proper tools

– Institute work practice controls including neutral postures for performing tasks

– Administrative controls including rescheduling to reduce frequency or duration of exposure to MSDs

– Personal protective equipment (PPE) to provide a protective barrier between worker and MSD

Page 33: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

How to Protect Yourself

– Change positions often; take stretch breaks

– Maintain neutral posture whenever possible

– Eliminate or reduce MSD risk factors

– Use material-handling aids– Report MSD symptoms

Page 34: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

MSD Prevention and Control —Any Questions?

– Do you think you understand what you need to know about the methods to manage, prevent, and control MSDs?

Page 35: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

© BLR®—Business & Legal Resources

– Recognize MSD signs and symptoms

– Understand MSD hazards

– Take steps to control MSD hazards

– Participate in the Ergonomics Program

Key Points to Remember!

Page 36: © BLR ® —Business & Legal Resources Massachusetts Manufacturing Self-Insurance Group, Inc. S afety A wareness F or E veryone from Cove Risk Services Ergonomics

Massachusetts Manufacturing Self-Insurance Group, Inc.

Safety Awareness For Everyone from Cove Risk Services