ashok leyland is an indian automobile manufacturing company based in chennai, india. founded in...

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Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers of commercial vehicles, such as trucks and buses, as well as emergency and military vehicles. Ashok Leyland, Alwar plant is one of the plant which is established in 1982. ABOUT ASHOK LEYLAND

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Page 1: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers of commercial vehicles, such as trucks and buses, as well as emergency and military vehicles. 

Ashok Leyland, Alwar plant is one of the plant which is established in 1982.

ABOUT ASHOK LEYLAND

Page 2: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

Buses- low floor - Semi low Floor

TrucksLight VehiclesDefense & Military Vehicles

ASHOK LEYLAND PRODUCTS

Page 3: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

LOW FLOOR BUS TRUCK

MILLATRY TRUCK LIGHT VEHICLE (DOST)

Page 4: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

DEPARTMENTSProduction Department

Quality Department

Production Planning & Control (PPC) Department

Purchase Department

Finance Department

Sales & Marketing Department

Pre Delivery Inspection (PDI) Department

Page 5: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

SHOP 1:-Chassis AssemblyFront Axle Assembly

SHOP 2:-Rear Axle Assembly

SHOP 5:-Bus Body manufacturing

SHOP 7:-Pre Delivery Inspection (PDI)

WORK SHOPS

Page 6: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

Inside view of shop no. 2

Page 7: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

A groups of sub assemble or a sprate unit of a motor –vechile chasis that transmits torque from the propeller shaft.

Rear axle:

Page 8: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

Rear Axle Assembly LineLoading Casing

Brake Assembly Fitment

Hub Assembly Fitment

Brake Drum Assembly

Unloading Rear Axle

Brake Sub Assembly

Hub Sub Assembly

Page 9: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

1.Number punching.2.Break assembly fitment.3.Inner bearing & collar fitment.4.Distance piece fitment5.Hub fitment.6.Outer bearing &outer collar fitment7.Fitment of chuck nut.8.Fitment of break drum.9.Gas kit fitment

Assembly process of rear axle

Page 10: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

Load rear axle casing on conveyer. Eject the rear axle shaft & put on stand.

LOADING CASING

Page 11: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

Mount the dust cover on brake assembly. Tight all the bolts up to 75-80 lb.ft. with the

help of air gun.

BRAKE ASSEMBLY FITMENT

Page 12: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

Put inner collar, inner bearing inside the axle tube.

Put the shim.Mount the hub on casing.Mount the outer collar & outer bearing.

HUB ASSEMBLY FITMENT

Page 13: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

Tight the chuck nut & meet the chuck nut & axle tube slot with tightening.

Page 14: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

BRAKE DRUM ASSEMBLY

• Mount the brake drum• Tighten the wheel nut &

washer(65 to 70 lb. ft.).• Insert axle shaft and tight

studs (65 to 75 lb. ft.).• Mount the slack adjuster

on cam shaft.• Put the sir-clip for lock.

Page 15: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

Unload rear axle from conveyer.

UNLOADING REAR AXLE

Page 16: Ashok Leyland is an Indian automobile manufacturing company based in Chennai, India. Founded in 1948, and it is Second largest commercial vehicle manufacturers

Thank You