© april 2009 dymax corporation – company confidential © july 2011 dymax corporation – company...
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Making Manufacturers More EfficientMaking Manufacturers More Efficient
© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Curing Equipment Overview
Making Manufacturers More EfficientMaking Manufacturers More Efficient
© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Spot-cure (Conventional)
Spot-cure (LED)
Conveyors
Flood/Chamber
Radiometers
Types of Light-Based Curing Equipment
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Spot
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
BlueWave® 200 - Spot Cure
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Advantages
Price competitive Highest intensity in the industry Manual or PLC controlled Intensity adjustment from 1 to 100% aids in both
process validation and process control Simple setup and operation Ideal for use with single- and multi-furcated, fiber and
liquid-filled lightguides Auto-ranging input power 90 – 262 VAC 47 – 63 Hz
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Highest Intensity Isn’t always necessary
The Correct Intensity is Better
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
BlueWave® 75 - Spot Cure
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Advantages
Lower energy consumption (Greener with less carbon footprint) Higher intensity than competitor 100-watt units CE Marked for Europe (multi-national customers love this) Long bulb life ( up to 2,000 hours) Auto-ranging input power 90 – 262 VAC 47 – 63 Hz Same standard BlueWave® profile and footprint Ideal for use with fiber or liquid-filled lightguides
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
BlueWave® 75
FEATURES
Manual intensity adjustment >9,000 mW/cm2 initial intensity
Simple to operate and adjust Up to 2,000 hours useful bulb life
Integral shutter with digital timer Foot switch
Proprietary “Cool Blue™” filter virtually eliminates liquid lightguide degradation
Wide range of lightguides available (liquid/fiber, single/multi-leg, various lengths)
Universal input voltage for global operation
Fast bulb replacement
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
LEDLED
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© April 2009 DYMAX Corporation – Company Confidential
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BlueWave LED Prime UVA
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SpecificationsSPECIFICATIONS
Output Intensity >15 W/cm2 adjustable from 0% to 100%Power Requirements 100-240V, 47-63 Hz (Auto Ranging)LED Timer Digital LCD timer; manual or timed exposureLED Activation Foot switch or PLCCooling Filtered fan; thermally controlledHour Meter Digital LCDHousing Dimensions 8.375” x 8.75” x 5.5” (21.3 cm x 22.2 cm x 14.0 cm)Weight 5.40 lbs. (2.45 kg)Unit Warranty 1 year from purchase (not including lightguide)Part Number 40321Included lightguide 5 mm x 1,000 liquid filled (part# 5720)Recommended #39560 (ACCU-CAL™ 50 LED radiometer)
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Global acceptanceCertifications and listings
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Advantages
•Low purchase price (including light guide)1 – 2 pcs. $2,950.003 – 9 $2,773.0010+ $2,715.00
•Lower energy consumption (less than 100 watts)•Lower consumables cost (lamps & guides)•Lower maintenance cost (no moving parts)•Lower per hour operating cost (no lamp replacement downtime)•High reliability (keeps on running and running…)•Reliable Curing (no mechanical shutters to fail)•Speed of throughput (exposure cycles “at the speed of light”)•Optimized design to cure a variety of Dymax formulations•Dispensing & chemistry support too “The Edge”
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Why 385 nm?Why 385 nm?• LED di manufacturing
• Electrical to curing energy efficiency
• Photo-initiator sensitivity
• Compatibility with formulations
BlueWave LED Prime UVA
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Light-Delivery
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Light-Delivery Tools
Liquid Lightguides 3, 5, 8 mm diameter 750 – 6,200 mm length Single, bi-furcated, tri-furcated,
and quad-furcated configurations
Quartz Fiber Guides Various lengths and diameters Single & multi-furcated
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Lightguide Configurations
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© April 2009 DYMAX Corporation – Company Confidential
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Conveyors
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Conveyors
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Advantages
Various flood or focused-beam energy source configurations
Single or multiple microwave or Arc lamp choices 4”, 6”, or 10” vertical clearance available 6” to 25” cure width models Accurate digital belt control and readout Integral vacuum hold-down and cooling system Top- and/or side-mounted lamps for multiple-plane
curing
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Flood/Chamber
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Flood/Chamber
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© April 2009 DYMAX Corporation – Company Confidential
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Advantages
UV-A, B, C, and visible lamp options Adjustable exposure distance Long bulb life (2,000 hours operation) Optional electric or manual shutter configurations Foot pedal or PLC control Ideal for tray batch processing
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Accessories
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© April 2009 DYMAX Corporation – Company Confidential
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AccessoriesRadiometrics
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
ACCU-CAL™ 50
Power Two AA size batteries
DisplayLCD graphic display 97 x 32 pixelDisplay area 14.3 mm x 35.8 mm
Detector Interface 9pin MDSM9 socket, 4 inputs
Measurement Reading Modes Intensity, Dose, and Peak intensity
Front Panel Control 3 buttons
Measured frequency range 320-390 nm
Size / Weight 145 mm x 63 mm x 30 mm / 150g
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
ACCU-CAL™ 50 V
Power Two AA size batteries
Display LCD graphic display 97 x 32 PixelDisplay area 14.3 mm x 35.8 mm
Detector Interface 9pin MDSM9 socket, 4 inputs
Measurement Reading Modes Intensity, Dose, and Peak intensity
Front Panel Control 3 buttons
Measured Frequency Range 395-465 nm
Size / Weight 145 mm x 63 mm x 30 mm / 150g
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
ACCU-CAL™ 50 LED
Power Two AA size batteries
Display LCD graphic display 97 x 32 PixelDisplay area 14.3 mm x 35.8 mm
Detector Interface 9pin MDSM9 socket, 4 inputs
Measurement Reading Modes Intensity, Dose, and Peak intensity
Front Panel Control 3 buttons
Measured Frequency Range 350 - 450 nm
Size / Weight 145 mm x 63 mm x 30 mm / 150g
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
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Accu-Cal-50 Accu-Cal-50-V Accu-Cal-50LED 385 BlueWave Prime UVA
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Intensity [W/cm2] thru 5mm L/G
Device A/C 50 A/C-50V A/C-50LED
BlueWave® LED Prime UVA [385nm] (#1) 7.37 N/A 16.5
BlueWave® LED Prime UVA [385nm] (#2) 7.26 N/A 17.9
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
ACCU-CAL™ 150
Display Easy to read, yellow text on black background
Range 10mW/cm² to 10W/cm²
Accuracy +/- 10%; +/- 5% typical
Spectral Ranges 1-channel continuous monitoring 320-390 nm (UVA)
OperatingTemperature
0-75°C internal temperature; tolerates high external temperatures forshort periods (audible alarm indicates when temperature hasexceeded tolerance)
Time-Out Period 2 minutes DISPLAY mode (no key activity).
Battery Two user-replaceable AAA alkaline cells
Battery Life Approx. 20 hours with display on
Dimensions 4.60 x 0.50 inches; 117 mm x 12.7 mm (D x H)
Weight 10.1 ounces (289 grams)
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Eye Safety
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Grey Tint Glasses PN 35613
Clear Face ShieldPN 35186
Amber GlassesPN 38348
Grey GogglesPN 35285
Dark Green GogglesPN 35286
Green Glasses 3.0 Shade PN 35614Clear Glasses PN 35612
Highest quality and lowest costto make safety affordable for our customers
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Making Manufacturers More EfficientMaking Manufacturers More Efficient
© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
How can we help our How can we help our customers?customers?and ourselvesand ourselves
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
• Dymax equipment clearance list
Product Type Product DescriptionSerial
NumberHours End User Price
Spot Lamps
38905A
BlueWave® 200 – North American V. 1.0(No Intensity Adjustment Feature)
500759 186 $2,799.00
500989 126.8 $2,799.00
511648 1917.0 $2,599.00
BlueWave® 200 – North American V 1.1(With Intensity Adjustment Feature)
500924 368.3 $2,799.00
38935A BlueWave® Basic – 115 VAC 60070 0 $2,800.50
39370A Bluewave 50AS – North American402003 N/A $1,676.00
402007 N/A $1,676.00
Spot LampAccessories
5720A Lightguide 5 mm x 1000 mm D N/A N/A $248.95
5722A Lightguide 8 mm x 1000 mm D N/A N/A $425.35
38698A Rod Lens 2-3/4” – 5 N/A N/A $1,380.00
38699A Rod Lens ¾” - 2 N/A N/A $587.25
Radiometers 36629A Accu-Cal 20 Radiometer (calibration included) N/A N/A $499.72
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
The DYMAX EdgeThe DYMAX Edge
Total solutions from DYMAX Total solutions from DYMAX increase the efficiency of any increase the efficiency of any
manufacturing process.manufacturing process.
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Thank You for Your AttentionDYMAX is a leading technologyand customer-driven company
We are leading the competition because of our knowledge,experience, and unique ability to address the four keyaspects to manufacturing applications:
Chemistry Dispensing Curing&
YOUGary A. Zubricky – Equipment Product Manager [email protected]
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Target MarketsTarget Markets
• Disk Drive Industry
• Optical Drives
• Electronic Components– flipchips, potting, coil
termination, PCB’s
• Motor assembly
• Medical assembly
• UV inks/coatings
• NDT examinations
• R&D sites, colleges
• Aerospace
• Photodynamic Therapy
• Biomedical
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Typical ApplicationsTypical Applications• Disk Drives
– MR head– bearing retaining– voice coils
• Optical Drives– pickup head– lens bonding– focussing
• Motors
• Medical– tubing, needles– devices– catheters
• PCB Assembly– potting, coating
• Electronic Component– coils, filters, relays– LCD
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© April 2009 DYMAX Corporation – Company Confidential
© July 2011 DYMAX Corporation – Company Confidential© July 2011 DYMAX Corporation – Company Confidential
Data StorageMedical Devices
Information Display
Fibre-optic Telecommunications
Microelectronics
•Growing range of high-tech and specialty product manufacturers around world rely on light-based assembly systems
A World of A World of ApplicationsApplications