© all rights reserved by fette gmbh, also in case of pending patens. all uses, e.g. like copying or...
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3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
More Pow(d)er For You -
Monetary advantages of
die table segments !
More Pow(d)er For You -
Monetary advantages of
die table segments !
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Die Table SegmentsDie Table Segments
NEW TECHNOLOGY
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Advantages of Die Table SegmentsAdvantages of Die Table Segments
Increased output
Reduced number of turrets and parts
Reduced change over time
Reduced cleaning time
Less product loss
Reduced ejection force
Uniform hardness of shaped tablets
Longer life time
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Increased number of stations per die table
Advantages of Die Table SegmentsIncreased outputAdvantages of Die Table SegmentsIncreased output
Up to 25 %25 % more output
OLDup to ø1636 stations EU19 max. filling depth 18mmmax. output: 248.400 tabl/h
NEW !up to ø1845 stations EU19 max. filling depth 22mmmax. output: 310.500 max. output: 310.500 tabl/htabl/h
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Increased number of stations per die table
Output increase at tablet size
0%
25%
20%
5%5%
25% 24%
14%
3%
23%
12% 12%
0%
5%
10%
15%
20%
25%
30%
13 16 25 25-441
BB B D D-441
max. tablet diameter
1090/1200
2090/2200
3090/3200
Advantages of Die Table SegmentsIncreased outputAdvantages of Die Table SegmentsIncreased output
Up to 25 %25 % more output
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
2090i - single dies 2090i - 3 die table segmentsup to ø11: 47 Stations-EU19max. Filling depth 18mmmax. Output: 324.300 Tabl/hup to ø13: 43 Stations-EU19 up to ø18: 45 Stations-EU19max. Filling depth/Fülltiefe 18mm max. Filling depth 22mmmax. Output: 296.700 Tabl/h max. Output: 310.500 Tabl/hup to ø16: 36 Stations-EU19max. Filling depth 18mmmax. Output: 248.400 Tabl/h
Only 1 segment turret instead of 3 turrets for the same production
BBS, BB, B: all 3 sizes can be run on one segment only by changing the segments
Advantages of Die Table SegmentsReduced number of partsAdvantages of Die Table SegmentsReduced number of parts
Reduced equipment costs
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
No dies and die screws necessary
Advantages of Die Table SegmentsReduced number of partsAdvantages of Die Table SegmentsReduced number of parts
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
No dies and die screws necessary
Advantages of Die Table SegmentsReduced number of partsAdvantages of Die Table SegmentsReduced number of parts
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
No dies and die screws necessary
Only 3 segments for a 2090i instead of 47 dies + 47 die screws
Advantages of Die Table SegmentsReduced number of partsAdvantages of Die Table SegmentsReduced number of parts
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Advantages of Die Table SegmentsReduced change over timeAdvantages of Die Table SegmentsReduced change over time
Complete turret with segments
One die segment removed
Compatible to standard presses
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
No dies and die screws necessary
Many die screws replaced by 6 or 10 segment screws
Many dies replaced by few segments
Only 3 or 5 segments depending on tablet press type
Advantages of Die Table SegmentsReduced change over timeAdvantages of Die Table SegmentsReduced change over time
Extremely short change over time
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Time consuming adjustment of dies to punches for special format tablets no longer required
Advantages of Die Table SegmentsReduced change over timeAdvantages of Die Table SegmentsReduced change over time
Maximised productivity
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Advantages of Die Table SegmentsReduced change over timeAdvantages of Die Table SegmentsReduced change over time
Easy segment fixing by 2 screws for every segment
Conventional with a 2090i: loosening and removing 36 screws, removing 36 dies
Now: dismantling 6 clamping wedges and 6 screws, remove 3 die table segments
Only 9 manual actions instead of the conventional 72
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Advantages of Die Table SegmentsReduced cleaning timeAdvantages of Die Table SegmentsReduced cleaning time
No screw holes and no die bores
Fewer parts
Cleaning of a few (3 or 5) segments instead of many dies and die screws
No cleaning of screw bores
No cleaning of die seats
1.Step
2. Step
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Advantages of Die Table SegmentsReduced cleaning timeAdvantages of Die Table SegmentsReduced cleaning time
Screw holes and die boresDIE BORES
SCREW HOLES
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Advantages of Die Table SegmentsReduced cleaning timeAdvantages of Die Table SegmentsReduced cleaning time
NoNo die bores and nono screw holes Very easy and fast cleaning of die table segments
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
No screw holes and no die bores
Advantages of Die Table SegmentsReduced cleaning timeAdvantages of Die Table SegmentsReduced cleaning time
Cleaning work is significantly easier
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Advantages of Die Table SegmentsLess product lossAdvantages of Die Table SegmentsLess product loss
ROUGH EDGES
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
NO ROUGH EDGES
Advantages of Die Table SegmentsLess product lossAdvantages of Die Table SegmentsLess product loss
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
in comparison toNO ROUGH EDGES ROUGH EDGES
Advantages of Die Table SegmentsLess product lossAdvantages of Die Table SegmentsLess product loss
Decrease of product loss
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Advantages of Die Table SegmentsLess product lossAdvantages of Die Table SegmentsLess product loss
No rough edges
Scraper slides over plane surface
Die table segments surfaces are smooth
No gaps between die table and dies
Product loss reduced by more than 50%
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Significant reduction in wall friction during tablet ejection due to hard segment with extremely smooth surface
Low wall friction during ejection minimizes loss of tablet hardness
Lower pressing forces are required
Longer lifetime as a result of reduced stress
Advantages of Die Table SegmentsReduced ejection forceAdvantages of Die Table SegmentsReduced ejection force
Reduced ejection force
Longer lifetime
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Cavities are parallel orien-tated to the circumference. So hardness variation due to centrifugal force difference between in- and outside is reduced to the possible minimum.
Advantages of Die Table SegmentsUniform hardness of shaped tablets Advantages of Die Table SegmentsUniform hardness of shaped tablets
Less variation in hardness of shaped tablets
Better hardness
More uniform fill
Better standard deviation
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Replacement of dies held in position by die screws by clamped segments makes it possible to increase the bore hardness
Segments – like dies – can be used on both sides to extend timelife
Robust material reduces wear
Segments made of special high-alloy steel
Advantages of Die Table SegmentsLonger LifetimeAdvantages of Die Table SegmentsLonger Lifetime
Longer lifetime
Less wear and tear
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Compatible with the PT/P and i generations
Also a huge increases in performance on presses of former generations
Available in AISI 316L for WiP presses
Compatible with the PT/P and i generationsCompatible with the PT/P and i generations
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Die Table SegmentsDie Table Segments
Increasedoutput
Additional profit & Cost saving
Reducednumberof parts
Reducedchange
over time
Reducedcleaning
time
Lessproduct
loss
Longerlifetime
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Die Table SegmentsDie Table Segments
- More Pow(d)er For You -
Monetary advantages of die table segments !
How is it possible to calculate the monetary advantages ?
- More Pow(d)er For You -
Monetary advantages of die table segments !
How is it possible to calculate the monetary advantages ?
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Monetary advantages of Die Table SegmentsMonetary advantages of Die Table Segments Increased output
2090i without with
EU 19 up to ø13 Die Table Segments
run time [h]/shift 6,75 6,75
shifts /day 2 2
number of stations 43 45
turret rotation speed [rpm] 60 60
output/hour [pieces] 154.800 162.000
output/day [pieces] 2.089.800 2.187.000
output increase [%] 4,65%
workdays/year 220 220
profit/tablet [€] 0,05 € 0,05 €
profit/h [€] 7.740 € 8.100 €
additinal profit/h [€] 360 €
additional profit/day [€] 4.860 €
additional profit/year [€] 1.069.200 €
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Reduced change over time2090i without with
EU 19 up to ø13 Die Table Segments
number of stations 43 45
# of units (dies or segments) 43 3
time to assemble oblong upper+lower punches [Min] 20
time to assemble 3 segments [Min] 5
time to assemble oblong upper+lower punches + die/station [Min]
3 1/2
time to loosen + remove [Min] 3 1/2 25
time for change-over [Min] 301 50
labor costs/h [€] 40 € 40 €
time for change-over [h] 5,02 0,83
frequency/month 8 8
total costs of change-over/month [€] 1.605 € 267 €
savings from new to old/month [€] 1.339 €
savings from new to old/year [€] 16.064 €
Monetary advantages of Die Table SegmentsMonetary advantages of Die Table Segments
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Reduced cleaning time2090i without with
EU 19 up to ø13 Die Table Segments
number of stations 43 45
number of screws 43 6
# of units (dies or segments) 43 3
cleaning time of die table bore [Min] 1 0
cleaning time of screw hole [Min] 1 1
automatically cleaning of dies+screws resp. segments [Min]
40 10
cleaning time [Min] 126 16
labor costs/h [€] 40 € 40 €
cleaning time [h] 2,10 0,27
frequency/month 8 8
total costs of cleaning/month [€] 672 € 85 €
savings from new to old/month [€] 587 €
savings from new to old/year [€] 7.040 €
Monetary advantages of Die Table SegmentsMonetary advantages of Die Table Segments
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Reduced product loss2090i without with
EU 19 up to ø13 Die Table Segments
number of stations 43 45
product loss [%] 1,50% 1,00%
turret rotation speed [rpm] 60 60
output/hour [pieces] 154.800 162.000
output/day [pieces] 2.089.800 2.187.000
workdays/year 220 220
tablet production/year 459.756.000 481.140.000
product loss in # of tablets/year 6.896.340 4.811.400
product loss reduction in # of tablets/year 2.084.940
profit/tablet [€] 0,05 € 0,05 €
additional profit/year [€] 104.247 €
Monetary advantages of Die Table SegmentsMonetary advantages of Die Table Segments
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Longer life time2090i without with
EU 19 up to ø13 oblong Die Table Segments
number of stations 43 45
# of units (dies or segments) 43 3
single unit price (double-sided tapered dies - oblong) [€] 91,00 €
single tapered segment with 15 stations (oblong) [€]
1.290,67 €
set price [€] 3.913,00 € 3.872,01 €
tablet production/year [pieces] 459.756.000 481.140.000
anual compr./ station 10.692.000 10.692.000
life time per station 7.000.000 14.000.000
sets per year 1,53 0,76
set cost per year [€] 5.976,83 € 2.957,11 €
additional profit/year [€] 3.020 €
Monetary advantages of Die Table SegmentsMonetary advantages of Die Table Segments
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
increased output 1.069.200 €
reduced change over time 16.064 €
reduced cleaning time 7.040 €
reduced product loss 104.247 €
longer life time 3.020 €
TOTAL BENEFIT QUANTIFICATION /YEAR 1.199.571 €
Monetary advantages of Die Table SegmentsMonetary advantages of Die Table Segments
3RD Arab-European Pharma Seminar 2004 © All rights reserved by Fette GmbH, also in case of pending patens. All uses, e.g. like copying or disclosure to third parties, strictly restricted to us.
Die Table SegmentsDie Table Segments
It‘s your decision, if you want
the to be yours !
It‘s your decision, if you want
the to be yours !